CN103169047B - Black garlic heating sealing groove - Google Patents
Black garlic heating sealing groove Download PDFInfo
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- CN103169047B CN103169047B CN201310102270.9A CN201310102270A CN103169047B CN 103169047 B CN103169047 B CN 103169047B CN 201310102270 A CN201310102270 A CN 201310102270A CN 103169047 B CN103169047 B CN 103169047B
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- black garlic
- heating
- casing
- inverted trapezoidal
- heated sealant
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Abstract
The invention discloses a black garlic heating sealing groove. The black garlic heating sealing groove comprises a box with a top opening, wherein heat-preserving cotton covers the outer surface of the box; the top opening of the box is sealed by a sealing groove cover; at least two heating partition plates are laminated in the box; an inverted trapezoidal structure is formed at the bottom of the box; a heating groove is formed at the bottom of the inverted trapezoidal structure and used for accommodating a heating pipe and collecting a black garlic solution; a water inlet is formed in an inclined surface of the inverted trapezoidal structure; and a water outlet is formed at the bottom of the heating groove. The black garlic heating sealing groove can be formed by using a simple method, and is low in cost and suitable for small-scale production.
Description
Technical field
The present invention relates to a kind of black garlic process equipment.
Background technology
Black garlic is by Japanese, to be studied and find to belong to a kind of food more healthy than garlic in recent years, passes after China, is subject to compatriots' attention.Its nutritive value it is found that and is being familiar with, and compares directly to take garlic and have more the medical values such as antibacterial, anticancer.
Black garlic is after high temperature, high humidity environment fermentation, and its part is more easily absorbed by human body, is the ultimate food of health care.Owing to being rich in amino acid and garlic alkene and having ability and the effectively sterilization of activating cell, the black garlic solution that therefore black garlic is made, has not only retained the nutritional labeling of black garlic, and due in liquid state water-soluble, can more easily by human body, be absorbed.
Domestic research and development and the production that has had many enterprises to be engaged in this food at present, and had relevant patented technology.Publication number is that the Chinese invention patent of CN101518319 discloses a kind of black garlic and zymotechnique and installation for fermenting on September 2nd, 2009, installation for fermenting wherein heats, adds damp steam pipe arrangement by steam boiler, use complete wooden fermenting frame and container, complex structure, cost is higher, is unsuitable for the production of small-scale.
Summary of the invention
Technical problem to be solved by this invention is just to provide a kind of heated sealant groove, simple in structure, with low cost, is suitable for the production of small-scale.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: black garlic heated sealant groove, comprise open-topped casing, box outer surface is coated with heat-preservation cotton, the open top of described casing is closed by seal groove cap seal, it is characterized in that: described casing inner stacks is provided with at least two-layer heated barrier, described bottom half is inverted trapezoidal structure, described inverted trapezoidal structure bottom is provided with heating tank, described heating tank is used for placing heating tube and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet, and described heating tank bottom is provided with discharge outlet.
Preferably, described water inlet is provided with entering water electromagnetic valve, and described discharge outlet is provided with drain solenoid valve.
Preferably, described heating tank is provided with level sensor in heating tube upper horizontal position, and described level sensor is controlled entering water electromagnetic valve.
Preferably, described drain solenoid valve is by timer or manually control.
Preferably, described casing open top is wide-mouth structure, and described cabinet wall is bonded with rubber weather strip at opening part lower limb with glue.
Preferably, the upper surface of described seal groove lid is coated with heat-preservation cotton, and seal groove lid upper surface middle part is provided with a handle, and described seal groove lid side is ramp structure.
Black garlic heated sealant groove body of the present invention is stainless steel body structure, and magnetic valve, sensor auxiliary all can buy from the market, thereby can be made by simple method, with low cost, is suitable for the production of small-scale.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
Fig. 1 is black garlic heated sealant groove structure chart;
Fig. 2 is seal groove lid structure chart;
Fig. 3 is heated barrier structure chart (bottom);
Fig. 4 is heated barrier structure chart (at the middle and upper levels);
Fig. 5 is black garlic solution evaporator tank structure chart;
Fig. 6 is the rack assumption diagram of black garlic heater.
The specific embodiment
Fig. 1 to Fig. 6 shows black garlic process equipment of the present invention, it comprises the ultrasonic cleaner that black garlic is cleaned, the drier that black garlic after cleaning is dried, adds hot fermentation and discharges the black garlic heater of black garlic solution and make the black garlic solution evaporator tank 3 of black garlic solution evaporation and concentration black garlic.
Wherein, described ultrasonic cleaner (embodiment) is of a size of length * wide * dark=120cm * 50cm * 50cm, and the ultrasonic power of described ultrasonic cleaner coupling is 800W, and hyperacoustic frequency is 28KHz.
The black garlic of processing is needed to advanced row filter, and diameter be take 5-7cm as good, and garlic epidermis need compact, and breakage is less.
Garlic should adopt ultrasonic pure water to clean before sending into black garlic heater, ultrasonic cleaner adopts the frequency of 28KHz just passable, ultrasonic intensity adopts the ultrasonic wave of certain power to clean according to rinse bath size, garlic is positioned in the cleaning basket mating with rinse bath size, clean basket two ends and have support, directly do not contact with bottom ultrasonic wave shake plate, be generally garlic and submerge rinse bath liquid level below, trough inner water stream adopts overflow mode, uninterrupted is according to rinse bath size and clean the adjustment of garlic quantity, scavenging period can be controlled at 2 ?about 10 minutes.
Ultrasonic power mates according to rinse bath size, in the present embodiment, adopt long * wide * be 120 * 50 * 50(cm deeply) rinse bath, the ultrasonic wave of coupling 800W power.Excusing from death ripple cleans and adopts overflow mode to clean, and the present embodiment overflow is set as 200 ± 50ml/min.
The present invention adopts food-grade drier to dry, and employing diameter is the drier of 1 meter, and speed setting is 300-800 rev/min, and time general control, at 3-10 minute, is as the criterion to dry, and the present embodiment adopts 400 revs/min, and the drying time is set 5 minutes.
Described black garlic heater comprises support 2 and is fixed on the heated sealant groove 1 on support.
Specifically as shown in Figure 6, described support 2 comprises the square framework 20 being welded by angle iron and is arranged at the leg 21 of four jiaos of square frameworks, and a control lever 23 is fixed in wherein one jiao of top of square framework, and described control lever top is provided with electric appliance control box 24.Between described four legs 21, being welded with band iron 22 reinforces.
Support 2 adopts heat-preservation cotton to isolate with the contact site of heated sealant groove 1; the interior installation earth leakage protective of electric control box 24, the sky of top of the trellis opened, timer and solid-state relay, erecting of panel power knob switch and the programmable temperature controller of electric control box.
Specifically as shown in Figure 1, described heated sealant groove 1 comprises open-topped casing 10, box outer surface is coated with heat-preservation cotton, the open top of described casing is by 11 sealings of seal groove lid, described casing inner stacks is provided with at least two-layer heated barrier 12, described bottom half is inverted trapezoidal structure 106, described inverted trapezoidal structure bottom is provided with heating tank 107, described heating tank is used for placing heating tube 105 and collects black garlic solution, the inclined-plane of described inverted trapezoidal structure is provided with water inlet 108, and described heating tank bottom is provided with discharge outlet 109.Described water inlet 108 is provided with entering water electromagnetic valve 1012, and described discharge outlet 109 is provided with drain solenoid valve 1011, and described heating tank 107 is provided with level sensor 104 above heating tube 105, and described level sensor is controlled entering water electromagnetic valve 1012.Described casing open top is wide-mouth structure 101, and described cabinet wall is bonded with rubber weather strip 102 at opening part lower limb with glue.Described casing middle part is provided with temperature sensor 103, in described electric appliance control box, temperature controller is installed, and described temperature sensor is connected with temperature controller, and described temperature controller is connected with heating tube.
Wherein, the inverted trapezoidal structure of bottom half can conveniently be collected black garlic liquid, reduces pure water use amount, and the width of heating tank and the degree of depth can just be placed heating tube.And temperature sensor 103 installation positions can in casing middle part surrounding, the detection range of temperature sensor contains 0～100 ℃, for the temperature in monitoring box body, temperature sensor can unsettledly be hung in casing, and the high-temperature plastic water-stops such as glass cement are used in temperature sensor perforate.Temperature sensor volume can not be excessive, and suggestion adopts the temperature sensor of Cu50 or Pt100.Heating tube determine according to casing size, and the present embodiment adopts 2KW power heating pipe, and heating tube material is used stainless steel, heating tube can be according to the actual requirements at heating tank two ends or side installation.
Embodiment middle water level sensor 104 adopts small-sized floating ball sensor LF20A, by level sensor, controls entering water electromagnetic valve 1012, prevents heating tube dry combustion method.
Cleaning fluid when discharge outlet 109 is cleaned for discharging black garlic solution and casing, discharge outlet soldering stainless steel drainpipe, drainpipe directly enters black garlic solution in black garlic solution evaporator tank 3, draining is controlled and is adopted drain solenoid valve 1011 to control, and drain solenoid valve is controlled by the timer in electric appliance control box and switch.
Black garlic solution is discharged by heated sealed trench bottom discharge outlet, efflux time is by Timer Controlling, timer setting-up time is to discharge once for 6-8 days, each drain time is determined according to the size of heated sealant groove, in the present embodiment, it is 8 days that timer is set drain time for the first time, and drain time is 6 days for the second time, and after last black garlic completes, discharge once.
Specifically as shown in Figure 2, the upper surface of described seal groove lid 11 is coated with heat-preservation cotton, and seal groove lid upper surface middle part is provided with a handle 110, and described seal groove lid side is ramp structure 111.
The wide-mouth structure 101 at casing top can be covered 11 ramp structure 111 with seal groove and coordinate, and seal groove covers 11 mid portions and sinks in casing, and the water recovery Cheng Shuihou water conservancy diversion evaporating in the time of can be by high temperature returns in casing.On Box Cover, after seal groove lid 11, because cabinet wall is bonded with rubber weather strip 102 at opening part lower limb with glue, seal groove lid 11 makes casing form a seal cavity, prevents steam flight.
Casing and seal groove cover and are coated with the heat-preservation cotton that 2-3cm is thick, and the temperature resistant capability of heat-preservation cotton must be more than 90 ℃, and it is 95 ℃ that the present embodiment adopts the cotton temperature resistant capability of plastic, thermal-insulation.
Specifically as shown in Figure 3 and Figure 4, described heated barrier 12 comprises the square stainless steel separator body 120 that is provided with through hole 121, and described dividing plate body surrounding is welded with stainless steel tube 122.On described dividing plate body, the diameter of through hole 121 is 4-8mm, and through-hole spacing is 5-20mm, can smoothly extraction be had the distilled water of black garlic nutriment to flow in the heating tank of bottom half.Described stainless steel tube 122 is rectangular tube, and four jiaos of described heated barrier bottoms arrange respectively a feet 123, and the height of described feet is 5cm.
12 pairs of garlics of the stainless heated barrier of the interior employing of casing 10 isolate, deliquescing while preventing garlic because of excess moisture, and between garlic, extruding causes distortion.The bottom dividing plate of heated barrier 12 is from dividing plate is slightly different at the middle and upper levels, and dividing plate is than many four feets of bottom dividing plate (shown in Fig. 4) at the middle and upper levels, and feet height is that 5cm(garlic is highly generally 5cm).Dividing plate body surrounding adopts flanging or directly uses stainless steel tube (comprising four directions pipe and pipe) to reinforce, and in the middle of dividing plate body, punches, and for collecting black garlic liquid and steam, passes through.
Garlic is successively placed in heated barrier 12 after cleaning, drying, and the suggestion of heated barrier quantity is no more than 5 layers, puts into pure water, height of water level is no more than bottom heated barrier, put into heated barrier on pure water bonnet, press opening switch, by programmable temperature controller, carry out temperature control.
Temperature controller is controlled casing internal temperature experiences with the next stage black garlic fermentation:
First stage room temperature was heated to 60-80 ℃ through 4 hours, second stage was 60-80 ℃ of constant temperature 3-6 days, and the phase III was warmed up to 75-90 ℃ through 1 hour, and fourth stage is 75-90 ℃ of constant temperature 10-15 days, five-stage cooled to 60 ℃ through 2-8 hour, and the 6th stage was 60 ℃ of constant temperature 1-2 days.After programmable temperature controller enters hold state, black garlic manufacture finishes.
Specifically as shown in Figure 5, described black garlic solution evaporator tank 3 comprises the square disk body 31 of stainless steel, described disk body opening is wide-mouth shape, aluminum alloy heating plate 30 is installed in described disk body, described aluminum alloy heating plate is laid in disk body inside bottom surface or around the setting of disk body wall, described aluminum alloy heating plate is controlled by temperature controller.
Evaporator tank adopts stainless steel to build, and adopts wide-mouth trough pattern, is flat-bottom slot, can adopt in bottom cast aluminium heating plate isolation heating mode, accelerates moisture evaporation, and the short time concentrates black garlic liquid, and black garlic liquid concentration is carried out micro-judgment as required.
The black garlic solution that stainless steel heated sealant groove gives off is directly discharged into evaporator tank, and heating plate is controlled by temperature controller, directly constant temperature to 70 ?90 ℃ just passable.Black garlic liquid concentrating degree is determined by purposes.
Claims (6)
1. black garlic heated sealant groove, comprise open-topped casing, box outer surface is coated with heat-preservation cotton, the open top of described casing is closed by seal groove cap seal, it is characterized in that: described casing inner stacks is provided with at least two-layer heated barrier, and described bottom half is inverted trapezoidal structure, described inverted trapezoidal structure bottom is provided with heating tank, described heating tank is used for placing heating tube and collects black garlic solution, and the inclined-plane of described inverted trapezoidal structure is provided with water inlet, and described heating tank bottom is provided with discharge outlet.
2. black garlic heated sealant groove according to claim 1, is characterized in that: described water inlet is provided with entering water electromagnetic valve, and described discharge outlet is provided with drain solenoid valve.
3. black garlic heated sealant groove according to claim 2, is characterized in that: described heating tank is provided with level sensor in heating tube upper horizontal position, and described level sensor is controlled entering water electromagnetic valve.
4. black garlic heated sealant groove according to claim 2, is characterized in that: described drain solenoid valve is by timer or manually control.
5. black garlic heated sealant groove according to claim 1, is characterized in that: described casing open top is wide-mouth structure, and described cabinet wall is bonded with rubber weather strip at opening part lower limb with glue.
6. black garlic heated sealant groove according to claim 5, is characterized in that: the upper surface of described seal groove lid is coated with heat-preservation cotton, and seal groove lid upper surface middle part is provided with a handle, and described seal groove lid side is ramp structure.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310102270.9A CN103169047B (en) | 2013-03-27 | 2013-03-27 | Black garlic heating sealing groove |
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| CN201310102270.9A CN103169047B (en) | 2013-03-27 | 2013-03-27 | Black garlic heating sealing groove |
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| CN103169047A CN103169047A (en) | 2013-06-26 |
| CN103169047B true CN103169047B (en) | 2014-03-12 |
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| CN201310102270.9A Expired - Fee Related CN103169047B (en) | 2013-03-27 | 2013-03-27 | Black garlic heating sealing groove |
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Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87206412U (en) * | 1987-04-18 | 1988-02-17 | 河北工学院 | "l"type evaporator |
| CN201164740Y (en) * | 2008-02-22 | 2008-12-17 | 李春崇 | Horizontal type horizontal-tube multiple-layer immerged evaporator |
| CN101518319A (en) * | 2009-04-09 | 2009-09-02 | 大连华谷蒜业有限公司 | Black garlic, process and device for fermenting same |
| CN201452451U (en) * | 2009-06-11 | 2010-05-12 | 北京金鼎轩酒楼有限责任公司 | Food and beverage storing and selling platform |
| CN201791386U (en) * | 2010-09-08 | 2011-04-13 | 郑州拓洋生物工程有限公司 | Horizontal evaporator |
| CN102233192A (en) * | 2010-04-27 | 2011-11-09 | 张亚宇 | Evaporator with lower heater |
| CN202163746U (en) * | 2011-06-01 | 2012-03-14 | 周丽萍 | Boxed milk heating device |
| CN202497888U (en) * | 2012-03-27 | 2012-10-24 | 湖州师范学院 | Water bath heating trough |
| CN203105550U (en) * | 2013-03-27 | 2013-08-07 | 陈功 | Black garlic heating sealing groove |
-
2013
- 2013-03-27 CN CN201310102270.9A patent/CN103169047B/en not_active Expired - Fee Related
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN87206412U (en) * | 1987-04-18 | 1988-02-17 | 河北工学院 | "l"type evaporator |
| CN201164740Y (en) * | 2008-02-22 | 2008-12-17 | 李春崇 | Horizontal type horizontal-tube multiple-layer immerged evaporator |
| CN101518319A (en) * | 2009-04-09 | 2009-09-02 | 大连华谷蒜业有限公司 | Black garlic, process and device for fermenting same |
| CN201452451U (en) * | 2009-06-11 | 2010-05-12 | 北京金鼎轩酒楼有限责任公司 | Food and beverage storing and selling platform |
| CN102233192A (en) * | 2010-04-27 | 2011-11-09 | 张亚宇 | Evaporator with lower heater |
| CN201791386U (en) * | 2010-09-08 | 2011-04-13 | 郑州拓洋生物工程有限公司 | Horizontal evaporator |
| CN202163746U (en) * | 2011-06-01 | 2012-03-14 | 周丽萍 | Boxed milk heating device |
| CN202497888U (en) * | 2012-03-27 | 2012-10-24 | 湖州师范学院 | Water bath heating trough |
| CN203105550U (en) * | 2013-03-27 | 2013-08-07 | 陈功 | Black garlic heating sealing groove |
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Owner name: HEBEI UNIVERSITY OF ENGINEERING Free format text: FORMER OWNER: CHEN GONG Effective date: 20150528 |
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Inventor after: Li Yan Inventor after: Lu Yanqi Inventor after: Yin Huilan Inventor after: Chen Cuiguo Inventor after: Liang Weiling Inventor after: Chen Gong Inventor after: Li Junxia Inventor after: Liu Yanfen Inventor after: Yuan Bohua Inventor before: Chen Gong |
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Free format text: CORRECT: ADDRESS; FROM: 313100 HUZHOU, ZHEJIANG PROVINCE TO: 056038 HANDAN, HEBEI PROVINCE Free format text: CORRECT: INVENTOR; FROM: CHEN GONG TO: LI YAN LU YANQI YIN HUILAN CHEN CUIGUO LIANG WEILING CHEN GONG LI JUNXIA LIU YANFEN YUAN BOHUA |
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Effective date of registration: 20150528 Address after: 056038 Guangming South Street, Hebei, Handan, No. 199 Patentee after: Hebei University of Engineering Address before: 313100 No. 1299, front East Street, Changxing County County, Zhejiang, Huzhou Patentee before: Chen Gong |
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