CN203093041U - Internal membrane sticking machine - Google Patents
Internal membrane sticking machine Download PDFInfo
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- CN203093041U CN203093041U CN 201320074674 CN201320074674U CN203093041U CN 203093041 U CN203093041 U CN 203093041U CN 201320074674 CN201320074674 CN 201320074674 CN 201320074674 U CN201320074674 U CN 201320074674U CN 203093041 U CN203093041 U CN 203093041U
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- baking oven
- oven
- heat
- mucous membrane
- membrane machine
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Abstract
The utility model discloses an internal membrane sticking machine comprising an uncoiling device, a heat oven, a cooling mechanism and a coiling device which are arranged in sequence, and a traction mechanism arranged between the uncoiling device and the coiling device, wherein the heat oven is divided into an upper oven part and a lower oven part and is provided with an oven slide rail, an oven moving seat, an oven translation mechanism and an oven lifting mechanism. In a reel alternation process, the heat oven is firstly moved away, the heat oven is moved to the working position after alternating the reel, the heat oven is controlled to open and close to put a woven fabric sleeve in the heat oven without waiting for a cooling or heating period, thereby ensuring the production continuity and greatly improving the production efficiency, and the production efficiency is improved by about 30%; no repeated cooling and heating process is performed on the heat oven, and at least 15 KWH is saved in each reel alternation process, thereby greatly reducing energy source dissipation and saving more energy.
Description
Technical field
The utility model relates to a kind of film equipment complex, relates in particular to a kind of interior mucous membrane machine that film is compound to the woven cloth sleeve lining.
Background technology
Interior mucous membrane machine is a kind of equipment that film is compound to the woven cloth sleeve lining, to weave and put on the woven cloth sleeve of film by interior mucous membrane machine, utilize the hot blast in the oven heat that film and woven cloth sleeve are carried out heat seal, film is compound on the inwall of woven cloth sleeve.At present, interior mucous membrane machine both domestic and external mainly comprises vertical and horizontal two kinds of structures, and wherein vertical interior mucous membrane machine is eliminated gradually because of floor space is big, inconvenient operation.
At present, commonly used is horizontal interior mucous membrane machine, and horizontal interior mucous membrane machine generally comprises unwinding device, oven heat, cooling body, the wrap-up that sets gradually, and is arranged on the haulage gear between unwinding device and the wrap-up.When producing, by process, with the woven cloth sleeve from unwinding device around to wrap-up, then from the air-blowing in the woven cloth sleeve of wrap-up one end, the woven cloth sleeve is heaved be cylindric, when the woven cloth sleeve passed through oven heat, film was compound on the inwall of woven cloth sleeve.Because above-mentioned oven heat is a stationary structure, and be an integral body, so in process of production, following problem appears inevitably: (1) if during change of lap oven heat do not take cooling, heating mode, directly unreel again, the woven cloth sleeve passes oven heat, then pass the overlong time of oven heat, and cause the inwall of woven cloth sleeve to be bonded together because of the woven cloth sleeve, the woven cloth of further air-blowing, even whole piece at all sleeve is fused; (2) if each change of lap all adopts cooling to oven heat, heating mode, this also is the general at present mode that adopts, because the each cooling of oven heat needs 20 minutes approximately, be warmed up to design temperature at every turn and need about 40 minutes of heat time heating time, at oven heat cooling back change of lap, begin again to heat up and proceed and produce, temperature owing to oven heat during beginning does not reach design temperature, need the heating long period, can only produce by the speed of 10 meters of per minutes,, manually improve speed more gradually along with the raising of temperature, and the length of a volume woven cloth sleeve is about 3000 meters, when the temperature of oven heat reaches design temperature (needing about 40 minutes), whole volume woven cloth sleeve has been walked about 1/3rd length, and rolls up after the woven cloth sleeve covers when one, oven heat needs again to lower the temperature again, temperature-rise period, expend the plenty of time like this, have a strong impact on production efficiency, and for the oven heat of power up to 36 kilowatts, each cooling, temperature-rise period at least loss 15 degree electricity, energy loss is serious.
Summary of the invention
The technical problems to be solved in the utility model provides a kind of interior mucous membrane machine, and this interior mucous membrane machine can increase substantially production efficiency, and more energy-conservation.The technical scheme that adopts is as follows:
Mucous membrane machine in a kind of, comprise the unwinding device, oven heat, cooling body, the wrap-up that set gradually, and be arranged on haulage gear between unwinding device and the wrap-up, it is characterized in that: comprise that also baking oven moves seat, baking oven translation mechanism, baking oven slide rail and at least one baking oven elevating mechanism; Baking oven slide rail edge is horizontally disposed with and is perpendicular with the throughput direction of woven cloth; Baking oven moves seat and is installed on the baking oven slide rail and can slides along the baking oven slide rail; The baking oven translation mechanism is installed in an end of baking oven slide rail, and the clutch end of baking oven translation mechanism moves seat with baking oven and is connected; Baking oven moves seat and is provided with along the vertical direction guide pillar; Described oven heat comprises baking oven top and baking oven bottom, and baking oven top and wherein at least one of baking oven bottom are installed in baking oven by the baking oven elevating mechanism and move seat and go up and can slide up and down along guide pillar.
The utility model is by being divided into oven heat baking oven top and baking oven bottom two parts, and be provided with the baking oven slide rail, baking oven moves seat, baking oven translation mechanism and baking oven elevating mechanism, its production process is as follows: when start, earlier by the baking oven translation mechanism baking oven being moved seat moves to a side together with the oven heat on it and heats up by temperature requirement, in this process, woven cloth is connected on the wrap-up from unwinding device by technological requirement, and carry out air-blowing, it is cylindric that the woven cloth sleeve is heaved into, when the temperature of oven heat reaches the temperature of setting, by the baking oven translation mechanism oven heat is moved on the operating position, by the baking oven elevating mechanism baking oven top and baking oven bottom are opened again, the woven cloth sleeve is put into oven heat, by the baking oven elevating mechanism is closed in baking oven top and baking oven bottom again, carries out full speed and produces; When the needs change of lap, by the baking oven translation mechanism baking oven is moved seat and move to a side together with the oven heat on it, it is temperature-resistant that oven heat keeps, after change of lap, air-blowing, by the baking oven translation mechanism oven heat is moved on the operating position, by the baking oven elevating mechanism baking oven top and baking oven bottom are opened again, the woven cloth sleeve is put into oven heat, by the baking oven elevating mechanism closed in baking oven top and baking oven bottom again, carry out full speed and produce.Because each change of lap in the production process, need not to wait for cooling, the time of heating up, only need change of lap, the necessary time of air-blowing, time spent seldom, only about 5 minutes, if the speed with 45 meters of per minutes is produced, the production of finishing length and be 3000 meters woven cloth sleeve needs times spent 3000 ÷ 45+5 ≈ 72 minutes altogether, and original employing cooling, the production that heating mode is finished a volume needs time spent 20+40+(3000-1000 altogether) ÷ 45 ≈ 105 minutes (40 minutes of intensification, begin speed, speed-raising gradually, 25 meters of the about per minutes of average speed by 10 meters of per minutes, produced 1000 meters in 40 minutes approximately), as seen, every volume production is lacked than prior art and has been used about 33 minutes, that is to say, increased substantially production efficiency, production efficiency has improved 30% approximately; Oven heat need not to lower the temperature repeatedly, temperature-rise period, for the about 36 kilowatts oven heat of power, each change of lap has been saved 40 minutes heat time heating time, each change of lap is saved 15 degree electricity at least, produces (3000 meters of every volumes) by the speed of 45 meters of per minutes, can produce 22 volumes every day, spend every day energy-conservation at least 330, therefore, reduce energy loss significantly, more energy-conservation.
As preferred version of the present utility model, the quantity of described baking oven elevating mechanism is two, and described baking oven top and baking oven bottom all are installed in baking oven by the baking oven elevating mechanism and move on the seat.Baking oven top and baking oven bottom all are installed in baking oven by the baking oven elevating mechanism and move on the seat, the mode of employing baking oven top and baking oven bottom lifting is simultaneously controlled the folding of oven heat, reduce the time of oven heat folding on the one hand, the easier on the other hand oven heat that makes has the bigger amplitude of opening, and cylindrical woven cloth sleeve is put in the oven heat after the more convenient air-blowing.
As the further preferred version of the utility model, described baking oven translation mechanism, baking oven elevating mechanism include cylinder.Baking oven translation mechanism, baking oven elevating mechanism all adopt cylinder, and structure is simple more, control is more prone to, and cost still less.The structure that baking oven translation mechanism, baking oven elevating mechanism also can adopt motor, chain, sprocket wheel to match, or motor, the synchronous structure that matches of band, synchronizing wheel; The structure that baking oven translation mechanism, baking oven elevating mechanism can also adopt motor, screw mandrel, nut to match, nut is as clutch end.
As the further preferred version of the utility model, described haulage gear comprises front haulage mechanism and rear haulage mechanism, and front haulage mechanism is arranged between described unwinding device and the oven heat, and rear haulage mechanism is arranged between cooling body and the wrap-up.Be set to front haulage mechanism and rear haulage mechanism by haulage gear, adopt the mode of secondary traction, better keep the glacing flatness of woven cloth sleeve in the production process, prevent woven cloth sleeve wrinkle, improve the quality of products, also avoid causing simultaneously the card machine.
As the utility model preferred version further, described front haulage mechanism and rear haulage mechanism include a pair of carry-over pinch rolls and two and are the clamping plate that " people " font is provided with, and clamping plate comprise framework and many rollers that are set in parallel on the framework; The two clamping plates of front haulage mechanism is arranged on the rear of carry-over pinch rolls, and two clamping plates rearward opens gradually from carry-over pinch rolls; The two clamping plates of rear haulage mechanism is arranged on the place ahead of carry-over pinch rolls, and two clamping plates forwards opens gradually from carry-over pinch rolls.In front haulage mechanism and rear haulage mechanism place clamping plate are set, clamping plate are the setting of " people " font, the mode that the mode that employing is gradually opened unreels, gradually closes is carried out rolling, guarantee that the part that the centre of woven cloth is processing keeps cylindric always, make film can be compound to the inwall of woven cloth sleeve better, more equably, improve the quality of products, also guarantee to produce and carry out smoothly; And clamping plate are made of many rollers, and the friction between woven cloth sleeve and the clamping plate is rolling friction, have reduced the frictional force between woven cloth sleeve and the clamping plate.
As the utility model preferred version further, also comprise at least three spacing collars, between described front haulage mechanism and the oven heat, between described oven heat and the cooling body, be equipped with spacing collar between described cooling body and the rear haulage mechanism.Spacing collar to the woven cloth sleeve carry out spacing, the pipe just, prevent woven cloth sleeve wrinkle, improve the quality of products.
As the further preferred version of the utility model, described cooling body comprises cooler bin and at least one cooling fan, and cooling fan is arranged on the rear of cooler bin, and cooler bin is provided with air inlet and gas outlet, and air inlet is used to connect aerating device.Adopt the structure of secondary cooling, woven cloth under the situation of heat earlier by cooler bin carry out evenly, more weak cooling, after the preliminary cooling of woven cloth, adopt cooling fan to carry out big intensity cooling again, both reduced the used time of cooling, keep carrying out smoothly of production, by preventing wrinkle, improve the quality of product.
The utility model compared with prior art has following advantage:
The utility model is by being divided into oven heat baking oven top and baking oven bottom two parts, and be provided with the baking oven slide rail, baking oven moves seat, baking oven translation mechanism and baking oven elevating mechanism, earlier oven heat is removed during change of lap, again oven heat is moved on to the operating position behind the change of lap, and the folding of passing through oven heat is controlled, the woven cloth sleeve is put in the oven heat, need not to wait for cooling, the time of heating up, only need change of lap, the necessary time of air-blowing, the time spent seldom, only about 5 minutes, save time significantly than prior art, therefore guaranteed the continuity of producing, increased substantially production efficiency, production efficiency has improved 30% approximately; Oven heat need not to lower the temperature repeatedly, temperature-rise period, and for the about 36 kilowatts oven heat of power, each change of lap has been saved 40 minutes heat time heating time, and each change of lap is saved 15 degree electricity at least, therefore, reduces energy loss significantly, and is more energy-conservation.
Description of drawings
Fig. 1 is the structural representation of the utility model preferred implementation;
The left view of Fig. 2 oven heat;
Fig. 3 is the enlarged drawing of A part among Fig. 1.
The specific embodiment
Be described further below in conjunction with accompanying drawing and preferred implementation of the present utility model.
As shown in Figure 1 and Figure 2, mucous membrane machine in this, comprise the unwinding device 1, oven heat 2, cooling body 3, the wrap-up 4 that set gradually, and the haulage gear 5(label 5 that is arranged between unwinding device 1 and the wrap-up 4 does not mark in Fig. 1, it is 501,502 be combined intos), comprise that also baking oven moves seat 6, baking oven flat-removing air cyclinder 7, baking oven slide rail 8, goes up baking oven lift cylinder 9 and following baking oven lift cylinder 10; Baking oven slide rail 8 edges are horizontally disposed with and are perpendicular with the throughput direction of woven cloth; Baking oven moves that seat 6 is installed on the baking oven slide rail 8 and can slide along baking oven slide rail 8; Baking oven flat-removing air cyclinder 7 is installed in an end of baking oven slide rail 8, and the piston rod of baking oven flat-removing air cyclinder 7 moves seat 6 with baking oven and is connected; Baking oven moves seat 6 guide pillars 11 that are provided with along the vertical direction; Oven heat 2 comprises baking oven top 201 and baking oven bottom 202, last baking oven lift cylinder 9 is installed in the top that baking oven moves seat 6, the piston rod of last baking oven lift cylinder 9 is connected with baking oven top 201, following baking oven lift cylinder 10 is installed in the bottom that baking oven moves seat 6, the piston rod of following baking oven lift cylinder 10 is connected with baking oven bottom 202, and baking oven top 201 and baking oven bottom 202 all can slide up and down along guide pillar 11.
As shown in figures 1 and 3, haulage gear 5 comprises front haulage mechanism 501 and rear haulage mechanism 502, and front haulage mechanism 501 is arranged between unwinding device 1 and the oven heat 2, and rear haulage mechanism 502 is arranged between cooling body 3 and the wrap-up 4; Front haulage mechanism 501 and rear haulage mechanism 502 include a pair of carry-over pinch rolls 5011 and two clamping plate 5012 that are the setting of " people " font, and clamping plate 5012 comprise framework 50121 and many rollers 50122 that are set in parallel on the framework 50121; The two clamping plates 5012 of front haulage mechanism 501 is arranged on the rear of carry-over pinch rolls 5011, and two clamping plates 5012 rearward opens gradually from carry-over pinch rolls 5011; The two clamping plates 5012 of rear haulage mechanism 502 is arranged on the place ahead of carry-over pinch rolls 5011, and two clamping plates 5012 forwards opens gradually from carry-over pinch rolls 5011.
The mucous membrane machine also comprises four spacing collars 12 in this, between front haulage mechanism 501 and the oven heat 2, between oven heat 2 and the cooling body 3, between cooling body 3 and the rear haulage mechanism 502, be equipped with spacing collar 12 between cooler bin 301 and the cooling fan 302.
Cooling body 3 comprises cooler bin 301 and two cooling fans 302, and cooling fan 302 is arranged on the rear of cooler bin 301, and cooler bin is provided with air inlet 303 and gas outlet 304, and air inlet 303 is used to connect aerating device.
Below in conjunction with accompanying drawing, a course of work of interior mucous membrane machine is described further.
When start, earlier by baking oven flat-removing air cyclinder 7 baking oven being moved seat 6 moves to a side together with the oven heat on it 2 and heats up by temperature requirement, in this process, woven cloth is connected on the wrap-up 4 from unwinding device 1 by technological requirement, and carry out air-blowing, it is cylindric that the woven cloth sleeve is heaved into, when the temperature of oven heat 2 reaches the temperature of setting, by baking oven flat-removing air cyclinder 7 oven heat 2 is moved on the operating position, again by last baking oven lift cylinder 9, following baking oven lift cylinder 10 opens baking oven top 201 and baking oven bottom 202, the woven cloth sleeve is put into oven heat 2, again by last baking oven lift cylinder 9, following baking oven lift cylinder 10 closes baking oven top 201 and baking oven bottom 202, carries out full speed and produces; When the needs change of lap, by baking oven flat-removing air cyclinder 7 baking oven is moved seat 6 and move to a side together with the oven heat on it 2, oven heat 2 keeps temperature-resistant, after change of lap, air-blowing, by baking oven flat-removing air cyclinder 7 oven heat 2 is moved on the operating position, by last baking oven lift cylinder 9, following baking oven lift cylinder 10 baking oven top 201 and baking oven bottom 202 are opened again, the woven cloth sleeve is put into oven heat 2, by last baking oven lift cylinder 9, following baking oven lift cylinder 10 closed in baking oven top 201 and baking oven bottom 202 again, carry out full speed and produce.
In addition; need to prove, the specific embodiment described in this specification, its each several part titles etc. can be different; allly conceive equivalence or the simple change that described structure, feature and principle are done, be included in the protection domain of the utility model patent according to the utility model patent.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment; only otherwise depart from structure of the present utility model or surmount the defined scope of these claims, all should belong to protection domain of the present utility model.
Claims (7)
1. mucous membrane machine in a kind, comprise the unwinding device, oven heat, cooling body, the wrap-up that set gradually, and be arranged on haulage gear between unwinding device and the wrap-up, it is characterized in that: comprise that also baking oven moves seat, baking oven translation mechanism, baking oven slide rail and at least one baking oven elevating mechanism; Baking oven slide rail edge is horizontally disposed with and is perpendicular with the throughput direction of woven cloth; Baking oven moves seat and is installed on the baking oven slide rail and can slides along the baking oven slide rail; The baking oven translation mechanism is installed in an end of baking oven slide rail, and the clutch end of baking oven translation mechanism moves seat with baking oven and is connected; Baking oven moves seat and is provided with along the vertical direction guide pillar; Described oven heat comprises baking oven top and baking oven bottom, and baking oven top and wherein at least one of baking oven bottom are installed in baking oven by the baking oven elevating mechanism and move seat and go up and can slide up and down along guide pillar.
2. mucous membrane machine in as claimed in claim 1, it is characterized in that: the quantity of described baking oven elevating mechanism is two, described baking oven top and baking oven bottom all are installed in baking oven by the baking oven elevating mechanism and move on the seat.
3. mucous membrane machine in as claimed in claim 1 or 2, it is characterized in that: described baking oven translation mechanism, baking oven elevating mechanism include cylinder.
4. mucous membrane machine in as claimed in claim 1 or 2, it is characterized in that: described haulage gear comprises front haulage mechanism and rear haulage mechanism, front haulage mechanism is arranged between described unwinding device and the oven heat, and rear haulage mechanism is arranged between cooling body and the wrap-up.
5. mucous membrane machine in as claimed in claim 4 is characterized in that: described front haulage mechanism and rear haulage mechanism include a pair of carry-over pinch rolls and two clamping plate that are the setting of " people " font, and clamping plate comprise framework and many rollers that are set in parallel on the framework; The two clamping plates of front haulage mechanism is arranged on the rear of carry-over pinch rolls, and two clamping plates rearward opens gradually from carry-over pinch rolls; The two clamping plates of rear haulage mechanism is arranged on the place ahead of carry-over pinch rolls, and two clamping plates forwards opens gradually from carry-over pinch rolls.
6. mucous membrane machine in as claimed in claim 4 is characterized in that: also comprise at least three spacing collars, between described front haulage mechanism and the oven heat, between described oven heat and the cooling body, be equipped with spacing collar between described cooling body and the rear haulage mechanism.
7. mucous membrane machine in as claimed in claim 1 is characterized in that: described cooling body comprises cooler bin and at least one cooling fan, and cooling fan is arranged on the rear of cooler bin, and cooler bin is provided with air inlet and gas outlet, and air inlet is used to connect aerating device.
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Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320074674 CN203093041U (en) | 2013-02-18 | 2013-02-18 | Internal membrane sticking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320074674 CN203093041U (en) | 2013-02-18 | 2013-02-18 | Internal membrane sticking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203093041U true CN203093041U (en) | 2013-07-31 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320074674 Expired - Lifetime CN203093041U (en) | 2013-02-18 | 2013-02-18 | Internal membrane sticking machine |
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| Country | Link |
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| CN (1) | CN203093041U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103072278A (en) * | 2013-02-18 | 2013-05-01 | 洪培冬 | Internal film adhering machine |
| CN104223597A (en) * | 2014-09-11 | 2014-12-24 | 温州碧戈之都鞋业有限公司 | Oven device for automatic shoemaking |
| CN105288693A (en) * | 2015-11-17 | 2016-02-03 | 江苏闳业机械有限公司 | Automotive trim material smell-removal apparatus |
-
2013
- 2013-02-18 CN CN 201320074674 patent/CN203093041U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103072278A (en) * | 2013-02-18 | 2013-05-01 | 洪培冬 | Internal film adhering machine |
| CN103072278B (en) * | 2013-02-18 | 2015-05-06 | 洪培冬 | Internal film adhering machine |
| CN104223597A (en) * | 2014-09-11 | 2014-12-24 | 温州碧戈之都鞋业有限公司 | Oven device for automatic shoemaking |
| CN104223597B (en) * | 2014-09-11 | 2016-05-25 | 温州碧戈之都鞋业有限公司 | A kind of automation shoemaking bake oven device |
| CN105288693A (en) * | 2015-11-17 | 2016-02-03 | 江苏闳业机械有限公司 | Automotive trim material smell-removal apparatus |
| CN105288693B (en) * | 2015-11-17 | 2018-03-16 | 江苏闳业机械股份有限公司 | Automotive interior material deodorizing device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130731 Effective date of abandoning: 20150506 |
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| RGAV | Abandon patent right to avoid regrant |