CN109228093A - A kind of full-automatic moulding press - Google Patents
A kind of full-automatic moulding press Download PDFInfo
- Publication number
- CN109228093A CN109228093A CN201811335375.8A CN201811335375A CN109228093A CN 109228093 A CN109228093 A CN 109228093A CN 201811335375 A CN201811335375 A CN 201811335375A CN 109228093 A CN109228093 A CN 109228093A
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- hot pressing
- cylinder
- fixed
- sheet material
- full
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- 238000000465 moulding Methods 0.000 title claims abstract description 27
- 238000007731 hot pressing Methods 0.000 claims abstract description 86
- 239000000463 material Substances 0.000 claims abstract description 70
- 230000007246 mechanism Effects 0.000 claims abstract description 40
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 6
- 230000000712 assembly Effects 0.000 claims description 12
- 238000000429 assembly Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 238000009413 insulation Methods 0.000 claims description 11
- 239000002937 thermal insulation foam Substances 0.000 claims description 8
- 238000007667 floating Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 239000004744 fabric Substances 0.000 abstract description 5
- 230000008602 contraction Effects 0.000 abstract description 3
- 239000007789 gas Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000007664 blowing Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 238000013475 authorization Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000036632 reaction speed Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
- B29C2043/3422—Feeding the material to the mould or the compression means using carrying means rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/50—Removing moulded articles
- B29C2043/503—Removing moulded articles using ejector pins, rods
Abstract
The present invention relates to a kind of full-automatic moulding press, including successively set from upstream to downstream the unreeling structure for unreeling at least one sheet material, different sheet materials are overlapped conveying or convey the overlapping roller group of single sheet material, sheet material hot-forming heat pressing forming device and receiving mechanism will be overlapped, wherein heat pressing forming device includes rack and the hot pressing lifting platform being set up in rack, the hot pressing roof platform above hot pressing lifting platform, the walking mechanism laid along sheet material conveying direction, the clamping device for stretching and clamping sheet material；The two sides of hot pressing lifting platform are equipped at least one clamping device, and clamping device is set up in walking mechanism and is moved back and forth by walking mechanism drive；It is effectively reduced contraction or overlapping of the material of the high ductility such as the cloth in automobile cushion, sponge after conveying, hot-forming and molding not corresponding problem, it effectively overcomes automobile cushion field to be difficult to form the technical problem of production line, production efficiency is greatly improved with automatic production line.
Description
Technical field
The present invention relates to a kind of process equipment of cushion more particularly to a kind of full-automatic moulding press.
Background technique
Automobile cushion is the indispensable interior of automobile, generally comprises spongy layer, bottom and outer lining.And outer lining root
Different materials, wool seat cushions, suede seat cushions such as winter, the silk vapour of summer will be used according to different demands
Vehicle cushion, sub- silk automobile cushion.It can be divided into manufacture craft: hand weaving seat cushions, woven seat cushions and manual needle
Pierce seat cushions.But due to the limitation of the characteristics such as the elasticity of material itself, softness, the degree of automation is lower.
Authorization Notice No. discloses a kind of automobile cushion integrated molding equipment for the Chinese patent of CN206030523U, including
Pedestal and fixing piece are provided with top-support plate at the top of the pedestal, are symmetrical arranged at the arranged on left and right sides position of the pedestal
There are four support casings, are provided with top plate on the top of the base, and cradling piece is combined in the support casing, and the cradling piece connects
The top plate is connect, movable plate is provided between four cradling pieces, upper die, institute are provided with below the movable plate
It states and is provided with lower mould at the top of top-support plate, hydraulic stem, the liquid are provided at the top shaft core position of the top plate
Compression bar has output rod, and the output rod passes through the top plate, and the cooperation output rod is provided at the top of the movable plate and is used
Set portion.
It is solve the complete of automobile cushion cushion after molding to a certain extent in place of the deficiencies in the prior art
Degree problem and operating efficiency problem, but the degree of automation is still lower, the consistency of processing efficiency and product after molding is not yet
Enough height.
Summary of the invention
The object of the present invention is to provide a kind of full-automatic moulding press, and which solve the production shaping automation journeys of automobile cushion
Low, inefficient, the problem of consistency difference is spent, has the advantages that full automatic high efficiency processing.
Above-mentioned technical purpose of the invention has the technical scheme that
A kind of full-automatic moulding press, including set gradually from upstream to downstream the unreeling structure for unreeling at least one sheet material, will
Different sheet materials overlapping conveying or convey the overlapping roller group of single sheet material, the hot-forming heat pressing forming device of sheet material will be overlapped and
Receiving mechanism, wherein heat pressing forming device includes rack and the hot pressing lifting platform being set up in rack, is set to hot pressing lifting platform
The hot pressing roof platform of top, the walking mechanism along sheet material conveying direction laying, clamping device that is flexible and clamping sheet material；The hot pressing
The two sides of lifting platform are provided at least one clamping device, and the clamping device is set up in walking mechanism and by walking mechanism band
It is dynamic to move back and forth.
By using above-mentioned technical proposal, raw material is continuously unreeled in a manner of rolled sheet material, then passes through included driving
Overlapping roller group the sheet material unreeled is further actively conveyed, at this point, clamping device be moved to close to overlapping roller group position, folder
After holding sheet material, it is moved to other end by the driving of walking mechanism, and rear lifting mechanism driving hot pressing lifting platform moves up, with
Hot pressing roof platform compression is hot-forming to the progress of a variety of overlapping hot pressing sheet materials, at the same time, unclamps clamping by clamping device and lays equal stress on
Newly it is moved to starting point；After the completion of hot pressing, clamping device clamps sheet material again, and drives sheet material mobile, and receiving mechanism pulls simultaneously
Sheet material；In the whole process, the receiving mechanism of the overlapping roller frame and downstream of moveable clamping device and upstream cooperates jointly,
3 points or two o'clock convey simultaneously, and the material for reducing the high ductility such as the cloth in automobile cushion, sponge to greatest extent exists
The problem that contraction or overlapping after conveying, hot-forming and molding do not correspond to, effectively overcomes automobile cushion field hardly possible
To form the technical problem of production line, production efficiency is greatly improved with automatic production line.
The present invention is further arranged to: the clamping device includes the first cylinder for being fixed on walking mechanism, is fixed on
Second cylinder of the piston rod of one cylinder is driven the clamp assemblies of folding and control gas circuit to be connected to the first gas by the second cylinder
Cylinder or the second cylinder divide pneumoelectric magnet valve, and the telescopic direction of first cylinder is vertical or the oblique conveying direction in sheet material, institute
It states clamp assemblies and is fixed on the second cylinder.
By using above-mentioned technical proposal so that clamping device itself have the clamp assemblies that will be used to clamp be sent into or from
Open hot pressing range, with reduce sheet material size limitation, the width of sheet material is only limitted in heat pressing forming device, approach or
Equal to actual demand width, waste of material is reduced, the production efficiency of subsequent handling is improved；Improve whole production efficiency；
And the movement that two cylinders can be realized into and out of gas circuit all the way, stability and control precision can only led to by solenoid valve
Preferably, and reduce air-pressure duct, reduce the movement interference to the clamping device constantly moved, reduce failure.
The present invention is further arranged to: the clamp assemblies include the fixed plate for being fixed on the second cylinder, two rotations companies
Be connected to the clamping jaw of fixed plate, the pushing piece of the one end for the piston rod for being fixed on the second cylinder, both ends respectively with pushing piece and clamping jaw
The adapter of rotation connection.
By using above-mentioned technical proposal, the both ends of adapter are limited to only move along a straight line respectively and only swing, so that turning
The motion profile of fitting is determining track, and the linear motion of cylinder can be converted to clamping jaw rotation by adapter, formed
Reaction speed is fast, the big clamp structure of clamping force.
The present invention is further arranged to: the height of the conveying end of the overlapping roller group is close to or higher than the bottom of hot pressing roof platform
Face, the walking mechanism are higher than the bottom surface of hot pressing roof platform, and the clamping jaw is lower than the bottom surface of hot pressing roof platform, and the receiving mechanism receives
The beginning of sheet material is close to or higher than the bottom surface of hot pressing roof platform.
By using above-mentioned technical proposal, so that sheet material following table that is just close or being close to hot pressing roof platform in moving process
Face reduces hot pressing lifting platform and generates stretching to sheet material when with hot pressing roof platform close to compression and cause size offset, and
Sheet material can both be preheated under non-occluded state.
The present invention is further arranged to: the walking mechanism include the guide rail for being fixed on rack, sliding be set on guide rail
Sliding block, around being arranged in the tooth band of guide rail, the driving wheel set on tooth with both ends and the driving motor for driving driving wheel rotation, institute
It states driving motor and is fixed on guide rail far from rack side, the tooth band is fixed with sliding block, and the clamping device is fixed on sliding block.
By using above-mentioned technical proposal, driving motor drives driving wheel rotation, and then rotates with movable tooth band, drives simultaneously
The sliding block being secured to is mobile, drives clamping device mobile with this；Guide rail keeps the moving stability, and tooth band ensures that position is accurate.
The present invention is further arranged to: the hot pressing lifting platform includes the lifting cylinder for being fixed on rack, is fixed on lifting
The push disk of the piston rod of oil cylinder, the hot pressing bottom stage for being fixed on push disk；The first heating component is laid in the hot pressing bottom stage.
By using above-mentioned technical proposal, lifting cylinder provides power, and push disk can increase and hot pressing bottom stage contact surface
Such as will so that hot pressing bottom stage may not need while considering the problems of the thermally conductive of material, intensity, density long-pending or fixed position
Hot pressing bottom stage is set as aluminium, push disk is steel, and the first heating component can heat hot pressing bottom stage.
The present invention is further arranged to: the bottom interval of the hot pressing bottom stage is provided with multiple heat dams, the heat dam
It is interior to be filled with heat insulation foam, the thermal insulation board of covering heat insulation foam, the heat are fixed between the bottom and push disk of the hot pressing bottom stage
Pressure bottom stage protrusion is provided through the fixed column that thermal insulation board is abutted with push disk, and the push disk is by wearing screw and fixed column
It is fixedly connected.
By using above-mentioned technical proposal, for accommodating and being laid with heat insulation foam, thermal insulation board is covered and is limited heat-insulated heat dam
Cotton falls off, and the connection of fixed column and butt plate is so that thermal insulation board without stress carrying, plays a protective role to thermal insulation board；It is heat-insulated
The heat-insulated cylinder that can prevent heat transfer to lower section of plate and heat insulation foam keeps system stable operation.
The present invention is further arranged to: the rack includes the top plate set on top, and the hot pressing roof platform is solid by bolt
It is waist-shaped hole due to the bolt hole on top plate, the top plate, is laid with the second heating component in the hot pressing roof platform.
By using above-mentioned technical proposal, hot pressing roof platform has the situation expanded with heat and contract with cold when switching on and shutting down, passes through waist
The mode of type hole connects, and allows it to have certain Relative Transformation space when expanding with heat and contract with cold, improves the stabilization of equipment
Property.
The present invention is further arranged to: the unreeling structure includes that at least one free to rotate unreels cylinder, set on putting
Between reel and the bracket in downstream and the guide reel on bracket are unreeled, is provided with sliding slot on the bracket, it is described to draw
Deflector roll include be set to cradle top the first pressure roller and the first support roller and up and down sliding be connected to the dancer of sliding slot, institute
Dancer is stated between the first pressure roller and the first support roller.
By using above-mentioned technical proposal, pre- releasing sheet material can be rotated by unreeling cylinder itself, then pass through overlapping roller group
Pulling allows sheet material to keep lesser amount of tension while conveying, makees good place mat for subsequent hot pressing processing；Its
In dancer there is the freedom degree that slides up and down, can be unlikely to stretch sheet material transition again while playing tensioning, make
Offset will not be generated during conveying by obtaining sheet material.
The present invention is further arranged to: the overlapping roller group includes close to the second pressure roller of unreeling structure and close to hot pressing
Second support roller of molding machine, first pressure roller and the second pressure roller mutually contradict roller group by least two and form, and roller
At least one roller has independent driving in group.
By using above-mentioned technical proposal, the first pressure roller and the auxiliary conveying of the second pressure roller reduce the stretching of sheet material, and by
The effect of support is only served in the second support roller, certain conveying surplus can be formed between the second pressure roller and the second support roller,
To accelerate the conveying speed of clamping device, whole working efficiency is improved.
In conclusion the invention has the following advantages:
1, cooperated jointly by the receiving mechanism of the overlapping roller frame and downstream of moveable clamping device and upstream, 3 points or two
It puts while conveying, reduce the material of the high ductilities such as cloth, the sponge in automobile cushion to greatest extent in conveying, hot pressing
The problem that contraction or overlapping after molding and molding do not correspond to, effectively overcomes automobile cushion field and is difficult to form production
The technical problem of line greatly improves production efficiency with automatic production line；
2, by multiple spot blowing, the modes such as reserved of floating, it is provided with flexible compensation amount from delivery end, to reduce subsequent flexible tune
The whole time improves production efficiency；
3, by the heat-insulated, structures such as compensation of expanding with heat and contract with cold, the hot pressing precision problem of hot-press equipment is reduced, product quality and tune are improved
Try efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the full-automatic moulding press of embodiment 1；
Fig. 2 is the guide reel of embodiment 1 and the structural schematic diagram of bracket；
Fig. 3 is the structural schematic diagram of the overlapping roller group of embodiment 1；
Fig. 4 is the structure chart of the heat pressing forming device of embodiment 1；
Fig. 5 is the structure chart of the walking mechanism of embodiment 1；
Fig. 6 is enlarged drawing of the Fig. 5 of embodiment 1 at B；
Fig. 7 is the hot pressing lifting platform of embodiment 1 and the structure chart of hot pressing roof platform；
Fig. 8 is enlarged drawing of the Fig. 7 of embodiment 1 at C；
Fig. 9 is enlarged drawing of the Fig. 4 of embodiment 1 at A
Figure 10 is the structural schematic diagram of the dust cover of embodiment 1, and wherein arrow indicates that side pushes open direction；
Figure 11 is the structural schematic diagram at another visual angle of the dust cover of embodiment 1.
In figure, 1, unreeling structure；2, roller group is overlapped；3, receiving mechanism；4, hot pressing lifting platform；5, hot pressing roof platform；6, rack；
7, walking mechanism；8, clamping device；9, anti-petticoat pipe；10, heat pressing forming device；11, cylinder is unreeled；12, guide reel；121, the first pressure
Roller；122, the first support roller；123, dancer；13, bracket；131, sliding slot；21, the second pressure roller；22, the second support roller；31, it receives
Expect pressure roller；32, conveyer belt；33, material receiving roller；42, lifting cylinder；43, disk is pushed；44, hot pressing bottom stage；45, heat dam；46, solid
Fixed column；61, top plate；62, waist-shaped hole；71, guide rail；72, sliding block；73, tooth band；74, driving motor；75, driving wheel；81, first
Cylinder；82, the second cylinder；83, clamp assemblies；831, fixed plate；832, clamping jaw；833, pushing piece；834, adapter；84, electric
Magnet valve；91, side pushes；92, transparent glass window；93, feed inlet and outlet；94, discharge flue；95, blower.
Specific embodiment
Below in conjunction with attached drawing, invention is further described in detail.
A kind of full-automatic moulding press, as shown in Figure 1, include set gradually from upstream to downstream unreel two kinds of different sheet materials
Unreeling structure 1, by different sheet materials be bonded be overlapped and have from driving overlapping roller group 2, the hot-forming heat of sheet material will be overlapped
Pressing molding device 10 and receiving mechanism 3.Unreeling structure 1 can also only unreel a kind of sheet material, and overlapping roller group 2 only plays crowded at this time
Press the effect of conveying.
Referring to Fig. 2, unreeling structure 1 includes two and free to rotate unreels cylinder 11, set on unreeling between cylinder 11 and unreel
The bracket 13 and the guide reel 12 on bracket 13 in cylinder downstream.The middle part of bracket 13 is provided with the sliding slot 131 extended up and down.
Guide reel 12 includes being set to the first pressure roller 121, the first support roller 122 and dancer 123, and dancer 123 freely slides
It is connected to sliding slot 131, dancer 123 is between the first pressure roller 121 and the first support roller 122.First pressure roller 121 and first is held
Carrying roller 122 is all set in 13 top of bracket, and the top for being used to support the surface of sheet material is located at the same horizontal position, the first pressure roller
121 are made of two competing roller groups, and one of roller in roller group has independent driving.It unreels cylinder 11 and unreels sheet material
While, the first pressure roller 121 also rotates, so that having more loose piece between the first pressure roller 121 and the first support roller 122
Material, and dancer 123 then plays the role of tensioning with self gravity while, is unlikely to stretch sheet material transition.Thereafter sheet material
It is delivered to overlapping roller group 2.
Referring to Fig. 3, overlapping roller group 2 includes close to the second pressure roller 21 of unreeling structure 1 and close to heat pressing forming device 10
The second support roller 22, the second pressure roller 21 is equally made of two competing roller groups, and one of roller tool in roller group
Standby independent driving.Second pressure roller 21 unreels the sheet material that cylinder 11 is released for two and overlaps, and provides feed drive.Second pressure roller 21 with
Certain conveying surplus is formed between second support roller 22, to provide flexible compensation for subsequent delivery to heat pressing forming device 10.
Include rack 6 and the hot pressing lifting platform 4 being set up in rack 6, set with Fig. 4, heat pressing forming device 10 referring to Fig.1
Hot pressing roof platform 5 above hot pressing lifting platform 4, the walking mechanism 7 along sheet material conveying direction laying, folder that is flexible and clamping sheet material
Hold mechanism 8.Wherein, the height for overlapping the conveying end of roller group 2 is close to or higher than the bottom surface of hot pressing roof platform 5, hot pressing lifting platform 4
Two sides are provided with a clamping device 8, and clamping device 8 is set up in walking mechanism 7 and is moved back and forth by the drive of walking mechanism 7.
The sheet material of the clamping overlapping of clamping device 8, and be dragged between hot pressing roof platform 5 and hot pressing lifting platform 4；During transportation, piece
Material and hot pressing roof platform 5 are maintained at the interval of 3mm or so.
Referring to Fig. 5, walking mechanism 7 is higher than the bottom surface of hot pressing roof platform 5, and walking mechanism 7 includes the guide rail for being fixed on rack 6
71, the sliding block 72 being set on guide rail 71 is slid, around tooth band 73, the driving wheel set on 73 both ends of tooth band for being arranged in guide rail 71
75 driving motors 74 rotated with drive driving wheel 75.Driving motor 74 is fixed on guide rail 71 far from 6 side of rack, tooth band 73 with
Sliding block 72 is fixed, and clamping device 8 is fixed on sliding block 72.Driving motor 74 drive driving wheel 75 rotate, and then with movable tooth band 73 around
Turn, while driving the sliding block 72 being secured to mobile, drives clamping device 8 mobile with this.
Clamping device 8 includes being fixed on the first cylinder 81 of walking mechanism 7, being fixed on the of the piston rod of the first cylinder 81
Two cylinders 82 are driven the clamp assemblies 83 of folding and control gas circuit to be connected to the first cylinder 81 or the second gas by the second cylinder 82
Cylinder 82 divides pneumoelectric magnet valve 84.The telescopic direction of first cylinder 81 is vertical or the oblique conveying direction in sheet material, clamp assemblies 83
It is fixed on the second cylinder 82.The control of solenoid valve 84 into and out of gas circuit be connected to two cylinders, realize gas source two gas of control
Cylinder stretches, and send the end of clamp assemblies 83 into or leave hot pressing range.
Referring to Fig. 6, clamp assemblies 83 are rotationally connected with fixation including being fixed on fixed plate 831, two of the second cylinder 82
The clamping jaw 832 of plate 831, the pushing piece 833 of one end of piston rod for being fixed on the second cylinder 82, both ends respectively with pushing piece 833
The adapter 834 being rotatablely connected with clamping jaw 832, clamping jaw 832 are lower than the bottom surface of hot pressing roof platform 5, and Telescopic-cylinder drives clamping jaw 832 to press from both sides
It holds.
Referring to Fig. 7, hot pressing lifting platform 4 includes being fixed on the lifting cylinder 42 of rack 6, being fixed on the piston of lifting cylinder 42
The push disk 43 of bar, the hot pressing bottom stage 44 for being fixed on push disk 43；The first heating component is laid in hot pressing bottom stage 44.Hot pressing bottom
The bottom interval of platform 44 is provided with multiple heat dams 45, is filled with heat insulation foam in heat dam 45, the bottom of hot pressing bottom stage 44 with push away
The thermal insulation board for being fixed with covering heat insulation foam between disk 43 is sent, the four of covering thermal insulation board and hot pressing bottom stage are additionally provided with below thermal insulation board
The heat shield of all sides, hot pressing bottom stage 44, which protrudes, is provided through the fixed column 46(reference figure that thermal insulation board is abutted with push disk 43
8), push disk 43 is fixedly connected by wearing screw with fixed column 46.To avoid the operation of heat interference lifting cylinder 42.
Referring to Fig. 4, rack 6 includes the top plate 61 set on top, and hot pressing roof platform 5 is fixed by bolts in top plate 61, top plate
Bolt hole on 61 is waist-shaped hole 62(referring to Fig. 9), to provide the bit shift compensation to expand with heat and contract with cold.Hot pressing roof platform 5 and top plate 61 it
Between also set up cover heating and bear down on one the upper surface of platform 5 and the second heat shield of surrounding side.The second heating is laid in hot pressing roof platform 5
Component, the first heating component and the second heating component are heating wire.
0 and Figure 11 referring to Fig.1, the outside of heat pressing forming device 10, which surrounds, is provided with anti-petticoat pipe 9, and the side of anti-petticoat pipe 9 is set
The side opened can be slid along sheet material conveying direction by, which being equipped with, push 91, and side, which pushes, is provided with the transparent glass of observable hot pressing situation on 91
Glass window 92.Anti- petticoat pipe 9 is provided with the feed inlet and outlet 93 passed through for sheet material along the two sides of conveying direction, and the top of anti-petticoat pipe 9 is set
It is equipped with discharge flue 94 and is provided with blower 95 in discharge flue 94.Push closing when normal work, and when die sinking generates flue gas
Exhaust fan is started to work, and interior flue gas is discharged to outdoor along pipeline, and the exhaust fan working time can be with requiring to set.
Referring to Fig.1, receiving mechanism 3 includes the rewinding pressure roller 31 close to heat pressing forming device 10, the end positioned at conveying
Material receiving roller 33 and the conveyer belt 32 for being around in rewinding pressure roller and material receiving roller, rewinding pressure roller 31 as the beginning of receiver sheet it is close or
Higher than the bottom surface of hot pressing roof platform 5；Material receiving roller 33 has independent driving device.
Process flow:
Two unreel and install cloth and sponge on cylinder 11 respectively, and two are unreeled cylinder 11 and unreeled with identical linear velocity, guidance
Roller 12 guides drive, cloth and sponge to be overlapped fitting at overlapping roller group 2 at a same speed；Then pressed from both sides by clamping device 8
Overlapping material is held, and pulls overlapping material between hot pressing lifting platform 4 and hot pressing roof platform 5 by walking mechanism 7, during this, is floated
Dynamic roller 123 moves up the stretching with compensating material；In hot pressing, blowing is lasting, but conveys and stop, and dancer 123 is along the chute
131 are gradually snapped down to bottom.While hot pressing, clamping device 8 turns again to left end；After the completion of hot pressing, clamping device 8 is clamped
Overlapping material moves right, at this point, the synchronous same distance of receiving mechanism 3 removes the product of hot pressing completion.
This specific embodiment is only explanation of the invention, is not limitation of the present invention, those skilled in the art
Member can according to need the modification that not creative contribution is made to the present embodiment after reading this specification, but as long as at this
All by the protection of Patent Law in the protection scope of invention.
Claims (10)
1. a kind of full-automatic moulding press, it is characterized in that: include set gradually from upstream to downstream unreel at least one sheet material
Different sheet materials are overlapped conveying or convey that the overlapping roller group (2) of single sheet material, will to overlap sheet material hot-forming by unreeling structure (1)
Heat pressing forming device (10) and receiving mechanism (3), wherein heat pressing forming device (10) includes rack (6) and is set up in machine
Hot pressing lifting platform (4) on frame (6), the hot pressing roof platform (5) above hot pressing lifting platform (4) are laid along sheet material conveying direction
Walking mechanism (7), clamping device (8) that is flexible and clamping sheet material；The two sides of the hot pressing lifting platform (4) are provided at least
One clamping device (8), the clamping device (8), which is set up in walking mechanism (7) and is driven by walking mechanism (7), to be moved back and forth.
2. a kind of full-automatic moulding press according to claim 1, it is characterized in that: the clamping device (8) includes being fixed on
The first cylinder (81) of walking mechanism (7), be fixed on the first cylinder (81) piston rod the second cylinder (82), by the second cylinder
(82) clamp assemblies (83) of folding are driven and what control gas circuit was connected to the first cylinder (81) or the second cylinder (82) divide gas
The telescopic direction of solenoid valve (84), first cylinder (81) is vertical or the oblique conveying direction in sheet material, the clamp assemblies
(83) it is fixed on the second cylinder (82).
3. a kind of full-automatic moulding press according to claim 1, it is characterized in that: the clamp assemblies (83) include being fixed on
The fixed plate (831) of second cylinder (82), two be rotationally connected with the clamping jaw (832) of fixed plate (831), be fixed on the second cylinder
(82) pushing piece (833) of one end of piston rod, both ends turn with what pushing piece (833) and clamping jaw (832) were rotatablely connected respectively
Fitting (834).
4. a kind of full-automatic moulding press according to claim 3, it is characterized in that: the conveying end of overlapping roller group (2)
Height be close to or higher than the bottom surfaces of hot pressing roof platform (5), the walking mechanism (7) is higher than the bottom surface of hot pressing roof platform (5), the folder
Pawl (832) is lower than the bottom surface of hot pressing roof platform (5), and the beginning of receiving mechanism (3) receiver sheet is close to or higher than hot pressing roof platform
(5) bottom surface.
5. a kind of full-automatic moulding press according to claim 3, it is characterized in that: the walking mechanism (7) includes being fixed on
The guide rail (71) of rack (6) slides the sliding block (72) being set on guide rail (71), around the tooth band for being arranged in guide rail (71)
(73), set on the driving wheel (75) at tooth band (73) both ends and the driving motor (74) of drive driving wheel (75) rotation, the driving
Motor (74) is fixed on guide rail (71) far from rack (6) side, and the tooth band (73) and sliding block (72) are fixed, the clamping device
(8) it is fixed on sliding block (72).
6. a kind of full-automatic moulding press according to claim 1, it is characterized in that: the hot pressing lifting platform (4) includes fixing
In rack (6) lifting cylinder (42), be fixed on lifting cylinder (42) piston rod push disk (43), be fixed on push disk
(43) hot pressing bottom stage (44)；The first heating component is laid in the hot pressing bottom stage (44).
7. a kind of full-automatic moulding press according to claim 6, it is characterized in that: the bottom interval of the hot pressing bottom stage (44)
Be provided with multiple heat dams (45), be filled with heat insulation foam in the heat dam (45), the bottom of the hot pressing bottom stage (44) with push away
The thermal insulation board that covering heat insulation foam is fixed between disk (43) is sent, hot pressing bottom stage (44) protrusion is provided through thermal insulation board and pushes away
The fixed column (46) for sending disk (43) to abut, the push disk (43) are fixedly connected by wearing screw with fixed column (46).
8. a kind of full-automatic moulding press described according to claim 1 or 6 or 7, it is characterized in that: the rack (6) includes being set to
The top plate (61) at top, the hot pressing roof platform (5) are fixed by bolts in top plate (61), and the bolt hole on the top plate (61) is
Waist-shaped hole (62), the hot pressing roof platform (5) is interior to be laid with the second heating component.
9. a kind of full-automatic moulding press according to claim 1, it is characterized in that: the unreeling structure (1) includes at least one
It is a free to rotate to unreel cylinder (11), set on unreeling between cylinder (11) and unreel the bracket (13) in cylinder (11) downstream and be set to
Guide reel (12) on bracket (13) is provided with sliding slot (131) on the bracket (13), and the guide reel (12) includes being set to
The first pressure roller (121) and the first support roller (122) and upper and lower sliding at the top of bracket (13) are connected to the floating of sliding slot (131)
Roller (123), the dancer (123) are located between the first pressure roller (121) and the first support roller (122).
10. a kind of full-automatic moulding press according to claim 9, it is characterized in that: the overlapping roller group (2) includes close puts
Roll up second pressure roller (21) of mechanism (1) and the second support roller (22) close to heat pressing forming device (10), first pressure roller
(121) roller group is mutually contradicted by least two and is formed with the second pressure roller (21), and at least one roller has independence in roller group
Driving.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811335375.8A CN109228093A (en) | 2018-11-10 | 2018-11-10 | A kind of full-automatic moulding press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811335375.8A CN109228093A (en) | 2018-11-10 | 2018-11-10 | A kind of full-automatic moulding press |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109228093A true CN109228093A (en) | 2019-01-18 |
Family
ID=65077799
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811335375.8A Pending CN109228093A (en) | 2018-11-10 | 2018-11-10 | A kind of full-automatic moulding press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109228093A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822869A (en) * | 2019-02-20 | 2019-05-31 | 浙江省三门中力汽车用品有限公司 | A kind of car mat hot pressing production equipment |
| CN112743143A (en) * | 2020-12-30 | 2021-05-04 | 辽宁佳贝睿特自动化设备有限公司 | Shearing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202573001U (en) * | 2012-05-15 | 2012-12-05 | 苏州汉丰新材料有限公司 | Full-automatic one-step method sheet former |
| CN104894835A (en) * | 2015-06-08 | 2015-09-09 | 崔小彦 | Medical stretching and cutting machine |
| CN206569792U (en) * | 2017-02-19 | 2017-10-20 | 盐城市隆祥机械制造厂 | A kind of automatic intelligent multilayer cutting device |
| CN209095846U (en) * | 2018-11-10 | 2019-07-12 | 浙江省三门中力汽车用品有限公司 | A kind of full-automatic moulding press |
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2018
- 2018-11-10 CN CN201811335375.8A patent/CN109228093A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202573001U (en) * | 2012-05-15 | 2012-12-05 | 苏州汉丰新材料有限公司 | Full-automatic one-step method sheet former |
| CN104894835A (en) * | 2015-06-08 | 2015-09-09 | 崔小彦 | Medical stretching and cutting machine |
| CN206569792U (en) * | 2017-02-19 | 2017-10-20 | 盐城市隆祥机械制造厂 | A kind of automatic intelligent multilayer cutting device |
| CN209095846U (en) * | 2018-11-10 | 2019-07-12 | 浙江省三门中力汽车用品有限公司 | A kind of full-automatic moulding press |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109822869A (en) * | 2019-02-20 | 2019-05-31 | 浙江省三门中力汽车用品有限公司 | A kind of car mat hot pressing production equipment |
| CN109822869B (en) * | 2019-02-20 | 2021-04-20 | 浙江省三门中力汽车用品有限公司 | Automobile cushion hot-pressing production equipment |
| CN112743143A (en) * | 2020-12-30 | 2021-05-04 | 辽宁佳贝睿特自动化设备有限公司 | Shearing machine |
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