CN203092309U - Semi-automatic polishing machine - Google Patents
Semi-automatic polishing machine Download PDFInfo
- Publication number
- CN203092309U CN203092309U CN 201320076258 CN201320076258U CN203092309U CN 203092309 U CN203092309 U CN 203092309U CN 201320076258 CN201320076258 CN 201320076258 CN 201320076258 U CN201320076258 U CN 201320076258U CN 203092309 U CN203092309 U CN 203092309U
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- China
- Prior art keywords
- polishing
- motor
- smelting tool
- disk
- rubbing head
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- Expired - Fee Related
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The utility model discloses a semi-automatic polishing machine, and relates to the field of polishing devices. A polishing motor is fixed on a motor oscillating plate. The motor oscillating plate is fixed on a polishing head rear base through a mounted bearing. The polishing motor is connected with an oscillating cylinder through a first sliding rail. The polishing motor is further connected with a polishing wheel. A worm gear speed-reducing motor is arranged below the polishing head rear base. The worm gear speed-reducing motor is connected with a second sliding rail through an oscillating lead screw. An up-down adjusting lead screw is arranged below the oscillating lead screw. A lifting adjusting base is arranged at the bottom of the up-down adjusting lead screw. A clamping base is arranged below the lifting adjusting base. A front-back adjusting base is arranged below the clamping base. The front-back adjusting base is arranged on a polishing head rack. A polishing base and a polishing head are respectively capable of rotating at the angle of 360 degrees in an adjustable mode. A workpiece is clamped in a self-expansion clamping mode, scale marks of a disc are controlled by the worm gear speed-reducing motor with a large reduction ratio, cost is saved, the scale marks are accurate, and the semi-automatic polishing machine further has a cloth-wheel automatic compensation function.
Description
Technical field
The utility model relates to the polissoir field, be specifically related to a kind of semi-automatic polishing machine.
Background technology
At present polishing machine kind on the market is a lot, has automanually, full automatic or the like, and the whole polishing of general semi-automatic polishing machine is unadjustable, and rubbing head can not be fit to different workpiece and different polishing angles, and the scope of application is wideless; The disk calibration accuracy of polishing mechanical is not high, the cost height, and the product quality of producing is not high enough, produces to enterprise and brings some inconvenience, and production efficiency is not high.
The utility model content
At the deficiency that exists on the prior art, the utility model purpose is to be to provide a kind of semi-automatic polishing machine, polishing seat and rubbing head all can 360 ° of adjustable rotations, workpiece clamps to adopt from the clamping mode that expands and clamps, guarantee that workpiece loosens automatically at material loading and blanking station, and clamp automatically at the polishing station; Disk adopts the worm gear reducer Electric Machine Control calibration of big retarding ratio, and it is accurate to save cost and calibration, also has cloth wheel automatic compensation function.
To achieve these goals, the utility model is to realize by the following technical solutions: semi-automatic polishing machine, comprise smelting tool disk and rubbing head, and smelting tool disk perimeter is provided with six rubbing heads; Described rubbing head comprises first slide rail, polishing motor, polishing wheel, the lift adjustment seat, clamping seats, the rubbing head frame, the front and back adjustment seat, the up-down adjustment leading screw, the swing leading screw, second slide rail, the worm gear reducer motor, the rubbing head back seat, rolling bearing units and oscillating cylinder, polishing motor is fixed on the motor oscillating deck, the motor oscillating deck is fixed on the rubbing head back seat by rolling bearing units, polishing motor links to each other with oscillating cylinder by first slide rail, polishing motor also links to each other with polishing wheel, rubbing head back seat below is provided with the worm gear reducer motor, the worm gear reducer motor links to each other with second slide rail by the swing leading screw, swing leading screw below is provided with the up-down adjustment leading screw, up-down adjustment leading screw bottom is provided with the lift adjustment seat, lift adjustment seat below is provided with clamping seats, adjustment seat before and after the clamping seats below is provided with, the front and back adjustment seat is arranged on the rubbing head frame.
As preferably, described smelting tool disk comprises source of the gas distributor, smelting tool swelling cylinder, smelting tool electric rotating machine, disk electric rotating machine and smelting tool disk frame, smelting tool disk frame below is provided with the disk electric rotating machine, the disk electric rotating machine links to each other with disc centre, the disc centre top is provided with the source of the gas distributor, disk border is evenly distributed with a plurality of smelting tool swelling cylinders, also is provided with smelting tool electric rotating machine on the smelting tool disk frame.
As preferably, described smelting tool disk adopts the worm gear reducer Electric Machine Control, and the output axle head at 2-level reducer is provided with two high accuracy inductors, when the tool disk rotates, when sensing an inductor, motor slows down, and motor stops and brake when sensing second inductor, and assurance tool disk calibration is accurate.
As preferably, described lift adjustment seat adopts T shape tooth to connect, and rubbing head can rotate arbitrarily angled, adjusts the clamp nut on the locking rubbing head clamping seats after the angle, the angle of fixing polishing head.
As preferably, described rubbing head back seat is provided with the curved groove of crescent moon, regulates the curved groove of crescent moon and can realize that 360 ° on cloth wheel is adjustable.
Rubbing head of the present utility model can be fit to most of regular workpiece, and the applicability wall is widely used.And need not change parts when changing product, just change tool and get final product; PLC has memory function, polishes every product and can get up parameter backup, makes things convenient for call next time; It is constant that automatic compensation function can make the cloth wheel keep-up pressure, and equipment can be produced the product of stay in grade; Adopt the worm gear reducer motor, the band auto-lock function makes that the location is more accurate.
Description of drawings
Describe the utility model in detail below in conjunction with the drawings and specific embodiments;
Fig. 1 is a structural representation of the present utility model;
Fig. 2 is the structural representation of rubbing head of the present utility model;
Fig. 3 is the structural representation of smelting tool disk of the present utility model.
The specific embodiment
For technological means, creation characteristic that the utility model is realized, reach purpose and effect is easy to understand, below in conjunction with the specific embodiment, further set forth the utility model.
With reference to Fig. 1-3, this specific embodiment by the following technical solutions: semi-automatic polishing machine, comprise smelting tool disk 1 and rubbing head 2, be provided with six rubbing heads 2 around the smelting tool disk 1; Described rubbing head 2 comprises first slide rail 201, polishing motor 202, polishing wheel 203, lift adjustment seat 204, clamping seats 205, rubbing head frame 206, front and back adjustment seat 207, up-down adjustment leading screw 208, swing leading screw 209, second slide rail 210, worm gear reducer motor 211, rubbing head back seat 212, rolling bearing units 213 and oscillating cylinder 214, polishing motor 202 is fixed on the motor oscillating deck, the motor oscillating deck is fixed on the rubbing head back seat 212 by rolling bearing units 213, polishing motor 202 links to each other with oscillating cylinder 214 by first slide rail 201, polishing motor 202 also links to each other with polishing wheel 203, rubbing head back seat 212 belows are provided with worm gear reducer motor 211, worm gear reducer motor 211 links to each other with second slide rail 210 by swing leading screw 209, swing leading screw 209 belows are provided with up-down adjustment leading screw 208, up-down adjustment leading screw 208 bottoms are provided with lift adjustment seat 204, lift adjustment seat 204 belows are provided with clamping seats 205, adjustment seat 207 before and after clamping seats 205 belows are provided with, front and back adjustment seat 207 is arranged on the rubbing head frame 206.
It should be noted that, described smelting tool disk 1 comprises source of the gas distributor 101, smelting tool swelling cylinder 102, smelting tool electric rotating machine 103, disk electric rotating machine 104 and smelting tool disk frame 105, smelting tool disk frame 105 belows are provided with disk electric rotating machine 104, disk electric rotating machine 104 links to each other with disc centre, the disc centre top is provided with source of the gas distributor 101, disk border is evenly distributed with a plurality of smelting tool swelling cylinders 102, also is provided with smelting tool electric rotating machine 103 on the smelting tool disk frame 105.
It should be noted that, described smelting tool disk 1 adopts the worm gear reducer Electric Machine Control, and the output axle head at 2-level reducer is provided with two high accuracy inductors, when the tool disk rotates, when sensing an inductor, motor slows down, and motor stops and brake when sensing second inductor, and assurance tool disk calibration is accurate.
In addition, described lift adjustment seat 204 adopts T shape tooth to connect, and rubbing head can rotate arbitrarily angled, the clamp nut after the adjustment angle on the locking rubbing head clamping seats 205, the angle of fixing polishing head.Described rubbing head back seat 212 is provided with the curved groove of crescent moon, regulates the curved groove of crescent moon and can realize that cloth wheel 360 degree are adjustable.
It is small electromotor that this specific embodiment is equipped with worm gear double reduction motor, and worm gear reducer electric motor starting when the PLC rolling counters forward reaches the numerical value of setting drives rubbing head by leading screw and advances.Distance is accurately controlled by encoder.And the frequency converter that passes through of polishing motor strengthens frequency, faster rotational speed.Retention wire speed is constant.
The semi-automatic glossing scheme of this specific embodiment is: this machine adopts reductor drive disk to carry out calibration, and disk diameter Ф 1100mm establishes 16 stations altogether.Put six rubbing heads all around, positive 3-4 station done the manually-operated position, workpiece can adopt automatic source of the gas distributor to do the construction machine location of bloated automatically folder location or workpiece itself according to the shape difference of product, remove and throw outside the circumference, the cloth wheel specification of this machine is Ф 250-Ф 400, and polishing motor disposes the special-purpose polishing motor of 2.2KW and 4.0KW respectively according to the glossing of product different parts; This machine is semi-automatic disk polishing machine, adopt worm and gear 2-level reducer transmission smelting tool disk to carry out the gear reduction unit of calibration or big retarding ratio, rubbing head can about, manual adjustment all around, rubbing head full-size is Ф 400, the minimum use is of a size of Ф 200, and polishing motor adopts two shaft polishing motors of the special use of changing a social system, and each rubbing head is thrown the diverse location of workpiece.The method of clamping of workpiece adopts the mechanical type and the bloated folder mode of source of the gas distributor automatically, when adopting automatic source of the gas clamping, adopts the gas distributor air feed; This machine is provided with automatic wax spray system, the corresponding buffing wax ejecting gun of each cloth wheel, the automatic ejection function of spray gun tool; This machine control system adopts PLC control, can be according to what of the difference of product and rubbing head, use when the glossing prescription that automatic setting is different, and preserving, convenient this product of polishing next time.
This specific embodiment polishing seat and rubbing head all can 360 ° of adjustable rotations, and workpiece clamps to adopt from the clamping mode that expands and clamps, and guarantees that workpiece loosens automatically at material loading and blanking station, and clamp automatically polishing station; Disk adopts the worm gear reducer Electric Machine Control calibration of big retarding ratio, and it is accurate to save cost and calibration, also has cloth wheel automatic compensation function.
More than show and described basic principle of the present utility model and principal character and advantage of the present utility model.The technical staff of the industry should understand; the utility model is not restricted to the described embodiments; that describes in the foregoing description and the specification just illustrates principle of the present utility model; under the prerequisite that does not break away from the utility model spirit and scope; the utility model also has various changes and modifications, and these changes and improvements all fall in claimed the utility model scope.The claimed scope of the utility model is defined by appending claims and equivalent thereof
Claims (5)
1. semi-automatic polishing machine comprises smelting tool disk (1) and rubbing head (2), and smelting tool disk (1) is provided with six rubbing heads (2) on every side; It is characterized in that, described rubbing head (2) comprises first slide rail (201), polishing motor (202), polishing wheel (203), lift adjustment seat (204), clamping seats (205), rubbing head frame (206), front and back adjustment seat (207), up-down adjustment leading screw (208), swing leading screw (209), second slide rail (210), worm gear reducer motor (211), rubbing head back seat (212), rolling bearing units (213) and oscillating cylinder (214), polishing motor (202) is fixed on the motor oscillating deck, the motor oscillating deck is fixed on the rubbing head back seat (212) by rolling bearing units (213), polishing motor (202) links to each other with oscillating cylinder (214) by first slide rail (201), polishing motor (202) also links to each other with polishing wheel (203), rubbing head back seat (212) below is provided with worm gear reducer motor (211), worm gear reducer motor (211) links to each other with second slide rail (210) by swing leading screw (209), swing leading screw (209) below is provided with up-down adjustment leading screw (208), up-down adjustment leading screw (208) bottom is provided with lift adjustment seat (204), lift adjustment seat (204) below is provided with clamping seats (205), adjustment seat (207) before and after clamping seats (205) below is provided with, front and back adjustment seat (207) is arranged on the rubbing head frame (206).
2. semi-automatic polishing machine according to claim 1, it is characterized in that, described smelting tool disk (1) comprises source of the gas distributor (101), smelting tool swelling cylinder (102), smelting tool electric rotating machine (103), disk electric rotating machine (104) and smelting tool disk frame (105), smelting tool disk frame (105) below is provided with disk electric rotating machine (104), disk electric rotating machine (104) links to each other with disc centre, the disc centre top is provided with source of the gas distributor (101), disk border is evenly distributed with a plurality of smelting tool swelling cylinders (102), also is provided with smelting tool electric rotating machine (103) on the smelting tool disk frame (105).
3. semi-automatic polishing machine according to claim 1 is characterized in that, described smelting tool disk (1) adopts the worm gear reducer Electric Machine Control, and is provided with two high accuracy inductors at the output axle head of 2-level reducer.
4. semi-automatic polishing machine according to claim 1 is characterized in that, described lift adjustment seat (204) adopts T shape tooth to connect.
5. semi-automatic polishing machine according to claim 1 is characterized in that, described rubbing head back seat (212) is provided with the curved groove of crescent moon.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320076258 CN203092309U (en) | 2013-02-19 | 2013-02-19 | Semi-automatic polishing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320076258 CN203092309U (en) | 2013-02-19 | 2013-02-19 | Semi-automatic polishing machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203092309U true CN203092309U (en) | 2013-07-31 |
Family
ID=48843752
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320076258 Expired - Fee Related CN203092309U (en) | 2013-02-19 | 2013-02-19 | Semi-automatic polishing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203092309U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692328A (en) * | 2013-12-16 | 2014-04-02 | 浦江联力机械有限公司 | Cambered surface polishing machine |
| CN103878671A (en) * | 2014-03-22 | 2014-06-25 | 合肥皖液液压元件有限公司 | Pump gear polisher |
| CN104308724A (en) * | 2014-10-17 | 2015-01-28 | 芜湖洪金机床有限公司 | Charging tray device for automatic feeding mechanism of four-axis numerically-controlled tool grinding machine |
| CN105150065A (en) * | 2015-10-12 | 2015-12-16 | 佛山市博科数控机械有限公司 | Novel multi-station disc type buffing machine |
| CN106625176A (en) * | 2016-11-15 | 2017-05-10 | 绍兴创举汽车同步器齿环有限公司 | Gear polishing equipment and use method thereof |
| CN110181373A (en) * | 2019-06-27 | 2019-08-30 | 广东恒宝精密科技股份有限公司 | A kind of round end adapter tube multistation automatic buffing equipment |
| CN110614544A (en) * | 2019-11-01 | 2019-12-27 | 江苏南晶红外光学仪器有限公司 | Surface polishing method and device for processing spherical lens |
| CN115213792A (en) * | 2022-07-14 | 2022-10-21 | 大连理工大学 | Polishing system, self-adaptive polishing device and polishing method for polishing outer raceway of bearing ring |
-
2013
- 2013-02-19 CN CN 201320076258 patent/CN203092309U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103692328A (en) * | 2013-12-16 | 2014-04-02 | 浦江联力机械有限公司 | Cambered surface polishing machine |
| CN103692328B (en) * | 2013-12-16 | 2016-01-20 | 浦江联力机械有限公司 | A kind of cambered surface polishing machine |
| CN103878671A (en) * | 2014-03-22 | 2014-06-25 | 合肥皖液液压元件有限公司 | Pump gear polisher |
| CN104308724A (en) * | 2014-10-17 | 2015-01-28 | 芜湖洪金机床有限公司 | Charging tray device for automatic feeding mechanism of four-axis numerically-controlled tool grinding machine |
| CN105150065A (en) * | 2015-10-12 | 2015-12-16 | 佛山市博科数控机械有限公司 | Novel multi-station disc type buffing machine |
| CN106625176A (en) * | 2016-11-15 | 2017-05-10 | 绍兴创举汽车同步器齿环有限公司 | Gear polishing equipment and use method thereof |
| CN106625176B (en) * | 2016-11-15 | 2018-08-10 | 绍兴创举汽车同步器齿环有限公司 | A kind of gear polissoir and its application method |
| CN110181373A (en) * | 2019-06-27 | 2019-08-30 | 广东恒宝精密科技股份有限公司 | A kind of round end adapter tube multistation automatic buffing equipment |
| CN110614544A (en) * | 2019-11-01 | 2019-12-27 | 江苏南晶红外光学仪器有限公司 | Surface polishing method and device for processing spherical lens |
| CN110614544B (en) * | 2019-11-01 | 2024-05-14 | 江苏南晶红外光学仪器有限公司 | Surface polishing method and device for spherical lens processing |
| CN115213792A (en) * | 2022-07-14 | 2022-10-21 | 大连理工大学 | Polishing system, self-adaptive polishing device and polishing method for polishing outer raceway of bearing ring |
| CN115213792B (en) * | 2022-07-14 | 2023-11-03 | 大连理工大学 | Polishing system, self-adaptive polishing device and polishing method for polishing outer roller path of bearing ring |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130731 Termination date: 20140219 |