CN203091848U - On-line real-time automatic tracking separate machine - Google Patents
On-line real-time automatic tracking separate machine Download PDFInfo
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- CN203091848U CN203091848U CN 201220717521 CN201220717521U CN203091848U CN 203091848 U CN203091848 U CN 203091848U CN 201220717521 CN201220717521 CN 201220717521 CN 201220717521 U CN201220717521 U CN 201220717521U CN 203091848 U CN203091848 U CN 203091848U
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- guiding mechanism
- cutting
- separate machine
- automatic tracking
- time automatic
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Abstract
The utility model discloses an on-line real-time automatic tracking separate machine. The on-line real-time automatic tracking separate machine comprises a feeding mechanism and a cutting mechanism. The on-line real-time automatic tracking separate machine is characterized in that a cutting motion adjustment mechanism and a visual inspection tracking mechanism are further included, wherein the cutting motion adjustment mechanism and the visual inspection tracking mechanism are arranged in a supporting base. The cutting motion adjustment mechanism comprises a cutting depth adjustment mechanism and a cutting position adjustment mechanism, wherein the cutting depth adjustment mechanism and the cutting position adjustment mechanism are arranged in a vertical and horizontal intersection mode. The visual inspection tracking mechanism is arranged above the cutting motion adjustment mechanism and moves along with the cutting motion adjustment mechanism. Due to the fact that a visual system automatically carry out real-time detection on a product conductor position, a motor lead screw assembly of the cutting motion adjustment mechanism drives a cutter of the cutting mechanism through a guide rod bearing module, so that the cutter can accurately cut the predetermined position, wherein the motor lead screw assembly is used for tracking and adjusting. The on-line real-time automatic tracking separate machine can accurately locate the product conductor, can track and cut the product in real time and can achieve unmanned automatic production. When the thickness of the products is inconsonant, focus can be automatically adjusted, a manual adjustment mechanism is compatible, so that the on-line real-time automatic tracking separate machine is convenient to finely adjust by a worker.
Description
Technical field
The utility model relates to the band-type product cutting equipment, the particularly a kind of high efficiency on the production line, high-precision online real-time automatic tracking separate machine of directly being applied in.
Background technology
In the splitting equipment and division process of at present traditional band-type product, just carrying out band-type product by the cooperation of cutting mechanism and feed mechanism cuts continuously, can't follow the tracks of control to the cutting knife in the cutting mechanism, even produce cutting dislocation, undercut or cut situation such as excessive and also can't obtain monitoring, therefore need operating personnel to follow the tracks of product constantly in the production process and cut apart situation, carry out the manual adjustments cutter location when needing.Therefore, traditional splitting equipment and division process exist many deficiencies, and its artificial degree of dependence height needs very skilled operator to operate; Can't accomplish real-time tracking, cause a large amount of substandard products or influence product quality; Owing to have situations such as operator's level is inconsistent, cause cutting accuracy to guarantee; In addition, it also is difficult to adapt to the requirement of the accurate location of hemisection or partial cut.
The utility model content
Above-mentioned deficiency at prior art, the purpose of this utility model is, a kind of high efficiency on the production line, high-precision online real-time automatic tracking separate machine of being directly installed on is provided, cooperatively interact by cutting movement guiding mechanism and vision-based detection follower, band-type product is realized the cutting of real-time online real-time automatic tracking, overcome low, the artificial degree of dependence of traditional splitting equipment and division process precision high and can't real-time tracking cutting situation etc. defective.
The technical scheme that the utility model is adopted for achieving the above object is:
A kind of online real-time automatic tracking separate machine comprises a feed mechanism and a cutting machine structure, it is characterized in that: it also comprises cutting movement guiding mechanism and the vision-based detection follower that is arranged on the base for supporting; Described cutting movement guiding mechanism comprises depth of cut guiding mechanism arranged in a crossed manner in length and breadth and cutting position guiding mechanism; Described vision-based detection follower is arranged on the cutting movement guiding mechanism, and follows one and play motion.
Described depth of cut guiding mechanism comprises depth of cut guide rod bearing module and depth of cut adjustment swing arm, and described cutting position guiding mechanism comprises cutting position guide rod bearing module and position adjustment motor screw component; Described depth of cut guiding mechanism arranged in a crossed manner in length and breadth and cutting position guiding mechanism are respectively by the setting that superposes up and down of depth of cut guiding mechanism installing plate and cutting position guiding mechanism installing plate.
Described cutting position guiding mechanism also comprises a manual adjustment part, and this manual adjustment part is adjusted the motor screw component with described position and is connected.In case of necessity, conveniently carry out artificial fine setting.
Described cutting position guiding mechanism is located at depth of cut guiding mechanism top, and described vision-based detection follower is arranged at cutting position guiding mechanism top by cutting position guiding mechanism installing plate.
Described vision-based detection follower comprises industrial machine vision system and automatic focusing mechanism.
Described automatic focusing mechanism comprises camera focusing slide rail and automatic focusing motor screw component.
Described industrial machine vision system comprises industrial light source, industrial lens and the industrial camera that sets gradually, and described industrial light source is located on the feed mechanism, and described industrial lens and industrial camera are located on the camera focusing slide rail.
Described feed mechanism comprises upper and lower cylinder and the cylinder guiding mechanism of being located on the stock support, and described cylinder guiding mechanism is located at stock support one side, and is connected with bottom roll.Wherein go up cylinder and also be provided with carrier by the carrier support.
The operation principle of this a kind of online real-time automatic tracking separate machine is as follows: band-type product is moved from top to bottom along last cylinder and bottom roll, under the projection of industrial light source, industrial camera is taken pictures to product by industrial lens, detect conductor position in the product by image processing system, drive cutting mechanism by the cutting movement guiding mechanism again and move and adjust to correct cutting position, allow the cutting knife precalculated position of milliken conductor accurately.
Advantage of the present utility model is: the utility model can directly be applied on the production line, separate increase cutting movement guiding mechanism and vision-based detection follower on the board in tradition, automatically the product conductor position is detected in real time by vision system, tracking adjustment by the cutting movement guiding mechanism is passed through the cutting knife that guide rod bearing module drives cutting mechanism with the motor screw component, allows cutting knife can cut to the precalculated position accurately.Can accurately locate the product conductor, improve the quality of products; Can follow the tracks of product in real time and cut apart, realize unmanned automatic production; Mechanism's band automatic focusing mechanism, the product thickness can not realize automatic focusing for the moment; Compatible manual adjustment means manually can be changed and be finely tuned very easily.
Below in conjunction with the accompanying drawing and the specific embodiment, the utility model is further specified.
Description of drawings
Fig. 1 is the overall structure schematic diagram of present embodiment;
Among the figure: 1. feed mechanism; 11. last cylinder; 111. carrier supports; 112. carrier;
12. bottom roll; 13. cylinder guiding mechanism; 2. cutting mechanism; 3. base for supporting;
4. cutting movement guiding mechanism; 5. vision-based detection follower;
51. industrial machine vision system; 511. industrial light source; 512. industrial lens;
513. industrial camera; 52. automatic focusing mechanism; 521. camera focusing slide rail;
522. automatic focusing motor screw component; 6. depth of cut guiding mechanism;
61. depth of cut guide rod bearing module; 62. depth of cut is adjusted swing arm;
63. depth of cut guiding mechanism installing plate; 7. cutting position guiding mechanism;
71. cutting position guide rod bearing module; The motor screw component is adjusted in 72 positions;
73. cutting position guiding mechanism installing plate; 74. manual adjustment part.
The specific embodiment
Referring to Fig. 1, a kind of online real-time automatic tracking separate machine that present embodiment provides comprises a feed mechanism 1 and a cutting machine structure 2, and it also comprises cutting movement guiding mechanism 4 and the vision-based detection follower 5 that is arranged on the base for supporting 3; Described cutting movement guiding mechanism 4 comprises depth of cut guiding mechanism 6 arranged in a crossed manner in length and breadth and cutting position guiding mechanism 7; Described vision-based detection follower 5 is arranged on the cutting movement guiding mechanism 4, and follows one and play motion.
Described depth of cut guiding mechanism 6 comprises depth of cut guide rod bearing module 61 and depth of cut adjustment swing arm 62, and described cutting position guiding mechanism 7 comprises cutting position guide rod bearing module 71 and position adjustment motor screw component 72; Described depth of cut guiding mechanism 6 arranged in a crossed manner in length and breadth and cutting position guiding mechanism 7 are respectively by the setting that superposes up and down of depth of cut guiding mechanism installing plate 63 and cutting position guiding mechanism installing plate 73.
Described cutting position guiding mechanism 7 also comprises a manual adjustment part 74, and this manual adjustment part 74 is adjusted motor screw component 72 with described position and is connected.In case of necessity, conveniently carry out artificial fine setting.
Described cutting position guiding mechanism 7 is located at depth of cut guiding mechanism 6 tops, and described vision-based detection follower 5 is arranged at cutting position guiding mechanism 7 tops by cutting position guiding mechanism installing plate 73.
Described vision-based detection follower 5 comprises industrial machine vision system 51 and automatic focusing mechanism 52.
Described automatic focusing mechanism 52 comprises camera focusing slide rail 521 and automatic focusing motor screw component 522.
Described industrial machine vision system 51 comprises industrial light source 511, industrial lens 512 and the industrial camera 513 that sets gradually, described industrial light source 511 is located on the feed mechanism 1, and described industrial lens 512 and industrial camera 513 are located on the camera focusing slide rail 521.
Described feed mechanism 1 comprises upper and lower cylinder 11,12 and the cylinder guiding mechanism of being located on the stock support 13, and described cylinder guiding mechanism 13 is located at stock support one side, and is connected with bottom roll 12.Wherein go up cylinder 11 and also be provided with carrier 112 by carrier support 111.
The operation principle of this a kind of online real-time automatic tracking separate machine is as follows: band-type product is moved with bottom roll 12 from top to bottom along last cylinder 11, under the projection of industrial light source 511, industrial camera 513 is taken pictures by 512 pairs of products of industrial lens, detect conductor position in the product by image processing system, drive cutting mechanisms 2 by cutting movement guiding mechanism 4 again and move and adjust to correct cutting position, allow the cutting knife precalculated position of milliken conductor accurately.
The utility model is separated in tradition increases cutting movement guiding mechanism and vision-based detection follower on the board, automatically the product conductor position is detected in real time by vision system, tracking adjustment by the cutting movement guiding mechanism is passed through the cutting knife that guide rod bearing module drives cutting mechanism with the motor screw component, allows cutting knife can cut to the precalculated position accurately.Can accurately locate the product conductor, improve the quality of products; Can follow the tracks of product in real time and cut apart, realize unmanned automatic production; Mechanism's band automatic focusing mechanism, the product thickness can not realize automatic focusing for the moment; Compatible manual adjustment means manually can be changed and be finely tuned very easily.
The utility model is not limited to above-mentioned embodiment, adopts the structure identical or approximate with the utility model the foregoing description, and other online real-time automatic tracking separate machines that obtain, all within protection domain of the present utility model.
Claims (8)
1. an online real-time automatic tracking separate machine comprises a feed mechanism and a cutting machine structure, it is characterized in that: it also comprises cutting movement guiding mechanism and the vision-based detection follower that is arranged on the base for supporting; Described cutting movement guiding mechanism comprises depth of cut guiding mechanism arranged in a crossed manner in length and breadth and cutting position guiding mechanism; Described vision-based detection follower is arranged on the cutting movement guiding mechanism, and follows one and play motion.
2. online real-time automatic tracking separate machine according to claim 1, it is characterized in that: described depth of cut guiding mechanism comprises depth of cut guide rod bearing module and depth of cut adjustment swing arm, and described cutting position guiding mechanism comprises cutting position guide rod bearing module and position adjustment motor screw component; Described depth of cut guiding mechanism arranged in a crossed manner in length and breadth and cutting position guiding mechanism are respectively by the setting that superposes up and down of depth of cut guiding mechanism installing plate and cutting position guiding mechanism installing plate.
3. online real-time automatic tracking separate machine according to claim 2 is characterized in that: described cutting position guiding mechanism also comprises a manual adjustment part, and this manual adjustment part is adjusted the motor screw component with described position and is connected.
4. online real-time automatic tracking separate machine according to claim 2, it is characterized in that: described cutting position guiding mechanism is located at depth of cut guiding mechanism top, and described vision-based detection follower is arranged at cutting position guiding mechanism top by cutting position guiding mechanism installing plate.
5. online real-time automatic tracking separate machine according to claim 1 is characterized in that: described vision-based detection follower comprises industrial machine vision system and automatic focusing mechanism.
6. online real-time automatic tracking separate machine according to claim 5 is characterized in that: described automatic focusing mechanism comprises camera focusing slide rail and automatic focusing motor screw component.
7. online real-time automatic tracking separate machine according to claim 6, it is characterized in that: described industrial machine vision system comprises industrial light source, industrial lens and the industrial camera that sets gradually, described industrial light source is located on the feed mechanism, and described industrial lens and industrial camera are located on the camera focusing slide rail.
8. online real-time automatic tracking separate machine according to claim 1, it is characterized in that: described feed mechanism comprises upper and lower cylinder and the cylinder guiding mechanism of being located on the stock support, described cylinder guiding mechanism is located at stock support one side, and is connected with bottom roll.
Priority Applications (1)
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CN 201220717521 CN203091848U (en) | 2012-12-21 | 2012-12-21 | On-line real-time automatic tracking separate machine |
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CN 201220717521 CN203091848U (en) | 2012-12-21 | 2012-12-21 | On-line real-time automatic tracking separate machine |
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Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105364159A (en) * | 2015-12-24 | 2016-03-02 | 安徽伟宏钢结构集团股份有限公司 | Intelligent cutting method for steel plate |
CN107214564A (en) * | 2017-05-31 | 2017-09-29 | 山东华滋自动化技术股份有限公司 | A kind of vision-based detection adjusting apparatus and its implementation |
WO2018045954A1 (en) * | 2016-09-07 | 2018-03-15 | 惠州市嘉隆达科技有限公司 | Continuous material cutting device |
CN109702627A (en) * | 2019-02-20 | 2019-05-03 | 上海爱仕达机器人有限公司 | A kind of polishing method of big polishing machine |
CN117484283A (en) * | 2023-10-13 | 2024-02-02 | 深圳明阳电路科技股份有限公司 | Appearance molding method of PCB product |
-
2012
- 2012-12-21 CN CN 201220717521 patent/CN203091848U/en not_active Expired - Lifetime
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105364159A (en) * | 2015-12-24 | 2016-03-02 | 安徽伟宏钢结构集团股份有限公司 | Intelligent cutting method for steel plate |
WO2018045954A1 (en) * | 2016-09-07 | 2018-03-15 | 惠州市嘉隆达科技有限公司 | Continuous material cutting device |
CN107214564A (en) * | 2017-05-31 | 2017-09-29 | 山东华滋自动化技术股份有限公司 | A kind of vision-based detection adjusting apparatus and its implementation |
CN107214564B (en) * | 2017-05-31 | 2020-12-11 | 山东华滋自动化技术股份有限公司 | Visual detection adjusting device and implementation method thereof |
CN109702627A (en) * | 2019-02-20 | 2019-05-03 | 上海爱仕达机器人有限公司 | A kind of polishing method of big polishing machine |
CN109702627B (en) * | 2019-02-20 | 2020-06-16 | 上海爱仕达机器人有限公司 | Polishing method of large polishing machine |
CN117484283A (en) * | 2023-10-13 | 2024-02-02 | 深圳明阳电路科技股份有限公司 | Appearance molding method of PCB product |
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Granted publication date: 20130731 |