CN203081488U - Hard rock heading machine cutter feeding dust removing spraying system - Google Patents
Hard rock heading machine cutter feeding dust removing spraying system Download PDFInfo
- Publication number
- CN203081488U CN203081488U CN 201320038103 CN201320038103U CN203081488U CN 203081488 U CN203081488 U CN 203081488U CN 201320038103 CN201320038103 CN 201320038103 CN 201320038103 U CN201320038103 U CN 201320038103U CN 203081488 U CN203081488 U CN 203081488U
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- pressure
- hard rock
- spraying system
- water
- hydraulic pump
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- Expired - Lifetime
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- 238000005507 spraying Methods 0.000 title claims abstract description 19
- 239000011435 rock Substances 0.000 title claims abstract description 17
- 239000000428 dust Substances 0.000 title abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 39
- 230000008676 import Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 239000007921 spray Substances 0.000 description 7
- 230000008878 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000001629 suppression Effects 0.000 description 2
- 102000016938 Catalase Human genes 0.000 description 1
- 108010053835 Catalase Proteins 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000008235 industrial water Substances 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000002663 nebulization Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
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- Lining And Supports For Tunnels (AREA)
Abstract
The utility model discloses a hard rock heading machine cutter feeding dust removing spraying system which comprises a plurality of sprayers arranged on a shield cutter, a water tube provides water for each sprayer independently, and each water tube is independently provided with a pressure sensor, a flow meter, a pressure gauge, a safety valve, a high-pressure water pump and a ball valve. According to the hard rock heading machine cutter feeding dust removing spraying system, spraying flow of each sprayer can be conveniently controlled, different working conditions are adapted, spraying effects are improved, and dust raising is reduced; and the working state of each sprayer can be conveniently detected, and plugging of each sprayer is prevented.
Description
Technical field
The utility model belongs to the hard rock mole cutterhead, is specifically related to a kind of dedusting spraying system of hard rock mole cutterhead.
Background technology
For increasing work efficiency and construction quality, reduce personal injury, the hard rock moles (TBM) that use in the mountain tunnel construction of present long distance more.TBM comprises shield body 1, is located at the cutterhead 7 of shield body 1 front end as shown in Figure 1, and the rear end of dish 7 is connected with swivel coupling 8.In the TBM work progress main by cutterhead 7 with tunnel the place ahead catalase, the huge dust of usually can kicking up in the rock dropping process makes that environment becomes more abominable in the relatively poor tunnel of ventilation condition.Just need reduce dust emission at cutterhead front spray for dust suppression this moment.Existing TBM dedusting spraying system comprises the some shower nozzles 2 that are located on the cutterhead 7, and all shower nozzles 2 are supplied water by a water pipe 9, and water pipe 9 is provided with pressure meter 3, safety valve 4, high-pressure hydraulic pump 5 and ball valve 6.This dedusting spraying system provides high-pressure water by high-pressure hydraulic pump from the water intaking of tunnel industry water, has only a pressure meter 3 to be used for monitoring pressure, directly enters cutterhead 7 by swivel coupling 8, carries out spray for dust suppression in cutterhead 7 inside with the pipeline demultiplexing.Its shortcoming one is the discharge skewness, can cause one or several shower nozzle water yield bigger than normal, and remaining water yield is less than normal or do not have the water ejection, and dust removing effects is undesirable; The 2nd, often occur shower nozzle 2 in the construction and stop up; the uncontrollable problem of the water yield; shower nozzle 2 stops up the back is inconvenient to check; need to shut down the back workman emitting spray water to the space very narrow and small and can occur at any time caving in, the face of rock burst carries out inspection and maintenance, the working strength height, there is threat in personal safety.Therefore improve the dedusting spraying system, it is significant to improve nebulization efficiency, reduction personnel labor intensity and danger coefficient.
The utility model content
Technical problem to be solved in the utility model provides and a kind ofly can improve spray effect, reduces airborne dust, prevents the dedusting spraying system of the hard rock mole cutterhead that shower nozzle stops up.
Realize that the technical scheme that the utility model purpose adopts is: the dedusting spraying system of hard rock mole cutterhead comprises the some shower nozzles that are located on the shield body cutterhead, and each shower nozzle is supplied water by a water pipe separately.
Be equipped with pressure sensor, flow meter, pressure meter, safety valve, high-pressure hydraulic pump and ball valve on the described water pipe, wherein ball valve is connected with the water source, high-pressure hydraulic pump 5 is connected on after the ball valve, and safety valve is located on the pipeline that connects the high-pressure hydraulic pump import and export, and pressure meter is located at the exit of high-pressure hydraulic pump.
The water source is through ball valve, pressurize by high-pressure hydraulic pump, the water under high pressure delivery side of pump is installed safety valve, the safety of system when guaranteeing system overpressure, setting pressure table on the pressure piping of high-pressure hydraulic pump outlet can on-the-spot display system pressure, pressure sensor and flow meter be monitoring system pressure and flow at any time, give PLC with signal feedback, judge whether operate as normal of system, whether the phenomenon of stopping up shower nozzle is arranged.The technical scheme that its technical problem that solves the utility model adopts is: each the bar water route that is used to spray all is the single pump control of single channel, provide pressure water source by high-pressure hydraulic pump, dispose flow meter, pressure sensor on the water route in order to monitor mist flow and pressure at any time, by the feedback signal that flow meter and pressure sensor provide, PLC judges automatically whether shower nozzle stops up.
High-pressure hydraulic pump can be supplied high-pressure water, control the rotating speed of high-pressure hydraulic pump with variable frequency adjustment, according to the pressure flow characteristics auto of shower nozzle, utilized pressure sensor, flow meter is accurate measures and feedback, pressure and flow-control in optimum value, can be reached the spray effect of shower nozzle the best.Can also regulate suitable injection flow rate according to the airborne dust size at scene, alleviate the too much water yield and give the inconvenience of slagging tap and bringing, and can save the tunnel water.In work progress, in the duty that just can see each shower nozzle on the cutterhead on the control panel, check to face jeopardously without the staff, not only improved operating efficiency, and reduced threat staff's personal safety.
The utility model can be controlled the mist flow of each shower nozzle easily, adapts to different operating modes, improves spray effect, reduces airborne dust; Can easily detect the duty of each shower nozzle, prevent that shower nozzle from stopping up.
The utility model is described in further detail below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is the dedusting spraying system schematic diagram of existing hard rock mole.
Fig. 2 is a dedusting spraying system schematic diagram of the present utility model.
Among the figure: 1, shield body, 2, shower nozzle, 3, pressure meter, 4, safety valve, 5 high-pressure hydraulic pumps, 6, ball valve, 7 cutterheads, 8 swivel couplings, 9, water pipe, 10, pressure sensor, 11, flow meter.
The specific embodiment
Referring to Fig. 2, hard rock mole comprises shield body 1, is located at the cutterhead 7 of shield body 1 front end as shown in Figure 1, and the rear end of dish 7 is connected with swivel coupling 8.The dedusting spraying system of hard rock mole cutterhead comprises the some shower nozzles 2 that are located on shield body 1 cutterhead 7, and each shower nozzle 2 is supplied water by a water pipe 9 separately; Be equipped with pressure sensor 10, flow meter 11, pressure meter 3, safety valve 4, high-pressure hydraulic pump 5 and ball valve 6 on the described water pipe 9, wherein ball valve 6 is connected with the water source, high-pressure hydraulic pump 5 is connected on after the ball valve 6, safety valve 4 is located on the pipeline that connects high-pressure hydraulic pump 5 import and exports, and pressure meter 3 is located at the exit of high-pressure hydraulic pump 5.
Dedusting spraying system of the present utility model is the single pump control of single channel, and 8 shower nozzles are arranged on the cutterhead, 8 high-pressure hydraulic pumps and other control elements of use, and whether the water yield that can reach each road can be controlled separately, can also monitor shower nozzle at any time and stop up.High-pressure hydraulic pump is all fetched water from the tunnel industrial water use, spraying provides high-pressure water to shower nozzle, and POF and pressure are monitored at any time by pressure sensor and flow meter, and feed back to the PLC control system, on the hard rock mole control panel, show the flow and the parameter on each road.Suitable pressure flow match parameter scope is set all according to the pressure flow characteristics auto of shower nozzle in each road.If flow that monitors and pressure depart from the scope that sets, for example: pressure raises, and flow reduces or do not have flow, illustrates that shower nozzle is blocked.Each bar pipeline is corresponding with the shower nozzle numbering on the cutterhead, and when showing which is blocked on the control panel, the staff can learn easily, gets final product thereby find the fault shower nozzle to repair when shutting down accurately.
Claims (2)
1. the dedusting spraying system of a hard rock mole cutterhead is characterized in that comprising the some shower nozzles that are located on the shield body cutterhead, and each shower nozzle is supplied water by a water pipe separately.
2. the dedusting spraying system of hard rock mole cutterhead according to claim 1, it is characterized in that being equipped with on the described water pipe pressure sensor, flow meter, pressure meter, safety valve, high-pressure hydraulic pump and ball valve, wherein ball valve is connected with the water source, high-pressure hydraulic pump (5) is connected on after the ball valve, safety valve is located on the pipeline that connects the high-pressure hydraulic pump import and export, and pressure meter is located at the exit of high-pressure hydraulic pump.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320038103 CN203081488U (en) | 2013-01-24 | 2013-01-24 | Hard rock heading machine cutter feeding dust removing spraying system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320038103 CN203081488U (en) | 2013-01-24 | 2013-01-24 | Hard rock heading machine cutter feeding dust removing spraying system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203081488U true CN203081488U (en) | 2013-07-24 |
Family
ID=48827337
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320038103 Expired - Lifetime CN203081488U (en) | 2013-01-24 | 2013-01-24 | Hard rock heading machine cutter feeding dust removing spraying system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203081488U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104631230A (en) * | 2013-11-12 | 2015-05-20 | 昆明中铁大型养路机械集团有限公司 | Large road maintenance mechanical operation dust removal device and spray rate control method of device |
| CN105507934A (en) * | 2016-01-13 | 2016-04-20 | 山东科技大学 | Dust removal system of full-face tunnel boring machine |
| CN106121668A (en) * | 2016-06-28 | 2016-11-16 | 上海市基础工程集团有限公司 | Development machine cutter head center revolution priming apparatus |
| CN106285713A (en) * | 2016-08-31 | 2017-01-04 | 中国铁建重工集团有限公司 | Cutter head for rock tunnel development machine |
| CN107420110A (en) * | 2017-08-30 | 2017-12-01 | 中铁工程装备集团有限公司 | A kind of cutter head of shield machine washes away spout anti-block apparatus and control method |
| CN108708761A (en) * | 2018-05-21 | 2018-10-26 | 西南交通大学 | Dust pelletizing system and dust removal method |
| CN110561528A (en) * | 2019-10-10 | 2019-12-13 | 重庆长征重工有限责任公司 | Cutter disc and cutting equipment |
-
2013
- 2013-01-24 CN CN 201320038103 patent/CN203081488U/en not_active Expired - Lifetime
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104631230A (en) * | 2013-11-12 | 2015-05-20 | 昆明中铁大型养路机械集团有限公司 | Large road maintenance mechanical operation dust removal device and spray rate control method of device |
| CN105507934A (en) * | 2016-01-13 | 2016-04-20 | 山东科技大学 | Dust removal system of full-face tunnel boring machine |
| CN106121668A (en) * | 2016-06-28 | 2016-11-16 | 上海市基础工程集团有限公司 | Development machine cutter head center revolution priming apparatus |
| CN106285713A (en) * | 2016-08-31 | 2017-01-04 | 中国铁建重工集团有限公司 | Cutter head for rock tunnel development machine |
| CN106285713B (en) * | 2016-08-31 | 2019-02-19 | 中国铁建重工集团有限公司 | Cutter head for rock tunnel development machine |
| CN107420110A (en) * | 2017-08-30 | 2017-12-01 | 中铁工程装备集团有限公司 | A kind of cutter head of shield machine washes away spout anti-block apparatus and control method |
| CN107420110B (en) * | 2017-08-30 | 2023-04-18 | 中铁工程装备集团有限公司 | Shield tunneling machine cutter head scouring nozzle anti-blocking device and control method |
| CN108708761A (en) * | 2018-05-21 | 2018-10-26 | 西南交通大学 | Dust pelletizing system and dust removal method |
| CN110561528A (en) * | 2019-10-10 | 2019-12-13 | 重庆长征重工有限责任公司 | Cutter disc and cutting equipment |
| CN110561528B (en) * | 2019-10-10 | 2024-06-11 | 重庆长征重工有限责任公司 | Cutter disc and cutting equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 410100 No. 88 East 7 Line, Changsha Economic and Technological Development Zone, Changsha City, Hunan Province Patentee after: China Railway Construction Heavy Industry Co.,Ltd. Address before: 410100 Changsha economic and Technological Development Zone, Hunan, No. 88 East Road, No. seven Patentee before: China Railway Construction Heavy Industry Co.,Ltd. |
|
| CP03 | Change of name, title or address | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130724 |
|
| CX01 | Expiry of patent term |