CN203076890U - Automatic triangular spring assembly machine - Google Patents
Automatic triangular spring assembly machine Download PDFInfo
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- CN203076890U CN203076890U CN 201320065235 CN201320065235U CN203076890U CN 203076890 U CN203076890 U CN 203076890U CN 201320065235 CN201320065235 CN 201320065235 CN 201320065235 U CN201320065235 U CN 201320065235U CN 203076890 U CN203076890 U CN 203076890U
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- manipulator
- platform
- guide rail
- main folder
- base
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Abstract
The utility model discloses an automatic triangular spring assembly machine which comprises a turnplate and further comprises a feeding mechanism, a material pressing mechanism, an angle wrapping mechanism and a discharging mechanism, wherein four station clamps are evenly connected on the turnplate in a toroidal mode, and the feeding mechanism, the material pressing mechanism, the angle wrapping mechanism and the discharging mechanism are sequentially distributed along the rotation direction of the turnplate and correspond to the station clamps. The automatic triangular spring assembly machine has the advantages that full-automatic control is adopted, a whole triangular spring assembly process runs mechanically, and the automatic triangular spring assembly machine is high in efficiency and speed.
Description
Technical field
The utility model relates to a kind of make-up machinery, especially for the assembling of the base and the triangular spring of photovoltaic junction box.
Background technology
Need an electric-conductor on the photovoltaic junction box, the electric-conductor of prior art comprises a base 7, described base is inserted into part in order to connection, so generally all be provided with the clamping that a triangular spring is convenient to be inserted into part, as the triangular spring in Fig. 2 top is that one section head and the tail connection bends to leg-of-mutton iron plate, its tail end is provided with one and wears mouthfuls 57, and its head end is extruded with a card base 25, and described card base is flexible to be stuck in to wear and to paste tail end 24 in the mouth.
Shown in Fig. 1,5, corresponding connector 21 and the cornerite 27 that is provided with the fixed triangle spring on the described base, described connector 21 need be worn in the mouth by flexible being stuck in, and the lower end of described triangular spring need be embraced by cornerite.
Prior art adopts manual method to carry out snapping in card base to the cornerite of triangular spring with connector and wearing in the middle of the mouth, and speed is slow like this, when taking a lot of work.
Summary of the invention
Manual that triangular spring is assembled on the base speed is slow in order to overcome, the deficiency when taking a lot of work, and the utility model provides a kind of assembling speed fast automatic triangular spring assembly machine.
The technical scheme in the invention for solving the technical problem is: a kind of automatic triangular spring assembly machine, described automatic triangular spring assembly machine comprises that a hoop evenly is connected with the rotating disk of 4 station anchor clamps, also comprises feed mechanism, feeding pressure mechanism, cornerite mechanism, cutting agency that corresponding station anchor clamps distribute successively along the dial rotation direction;
Described feed mechanism comprise one with base with first vibrating disk of connector in preceding endways forward angle proper alignment, described first vibrating disk is communicated with one first feeding guide, described first feeding guide end top is provided with a main folder and holds manipulator, and described main folder is held the described base of manipulator clamping to corresponding station anchor clamps;
Described feeding pressure mechanism comprises that one is worn mouthful upwards second vibrating disk of proper alignment of one side with triangular spring to have, described second vibrating disk is communicated with one second feeding guide, described second feeding guide end top is provided with an inferior clamping manipulator that triangular spring is clipped on the base that is placed in the station anchor clamps, aim at the described station anchor clamps that base is housed and also be provided with a binder head and towards die, described binder head is provided with a pusher groove, described binder head connects an oblique pushing unit and horizontal pushing unit, and is described towards die connection one vertical pushing unit; Described oblique pushing unit promotes the binder head and pushes down base, the space that forms between the connector of described base and the pusher groove less than end face on the triangular spring, described described triangular spring of clamping manipulator clamping is put in the space that forms between the connector of the base on the station anchor clamps and the pusher groove, and the tail end of described triangular spring is hung on described connector; Described vertical pushing unit vertically promotes towards die to the described tail end of lower compression, and described horizontal pushing unit promotes that expansion forms a card seam between the tail end of triangular spring and card base, and described triangular spring is fastened on the connector at card seam under the die compressing;
Described cornerite mechanism comprises a pair of top, and two cornerite positions that are placed on base in the station anchor clamps are aimed in described top, and described top connects and drives top, described top to the top of described cornerite drive unit; Thereby being out of shape the lower end triangular spring of embracing triangular spring from both sides after described cornerite is come directly towards and oppresses is fixed on the base.
Described cutting agency comprises the push rod of being located at station anchor clamps belows, and described station anchor clamps are provided with apical pore, and described push rod below is connected with one and ejects actuator and drive push rod and be upward through apical pore and eject base or withdraw in the apical pore below; Also comprise an expeller, described expeller connects a pusher drive unit, and described pusher drive unit drives expeller and drives the base disengaging station anchor clamps that ejected by push rod.
Further optimize the scheme of feed mechanism; the main folder of described feed mechanism is held manipulator and is comprised the first upright platform; the described first upright platform is provided with main folder and holds the manipulator cross slide way; described main folder is held and is slidingly equipped with main folder on the manipulator cross slide way and holds the manipulator horizontal platform; described main folder is held the manipulator horizontal platform and is provided with main folder and holds the manipulator vertical guide; described main folder is held and is slidingly equipped with main folder on the manipulator vertical guide and holds the vertical platform of manipulator; the described first upright platform is provided with a main folder and holds the manipulator lateral cylinder; described main folder is held the movable end connection main folder of manipulator lateral cylinder and is held the manipulator horizontal platform; described main folder is held the manipulator horizontal platform and is provided with a main folder and holds the vertical cylinder of manipulator; described main folder is held the movable end connection main folder of the vertical cylinder of manipulator and is held the vertical platform of manipulator; described main folder is held the vertical platform of manipulator and is provided with main folder and holds the manipulator gripper cylinder, the movable end that described main folder is held the manipulator gripper cylinder connect a pair of can draw close mutually or away from main folder hold the manipulator claw-plate.Described main folder is held manipulator lateral cylinder and main folder and is held the vertical cylinder control of manipulator main folder and hold seesawing up and down of manipulator, and described main folder is held the grasping that manipulator gripper cylinder control main folder is held manipulator.
Further optimize feeding pressure mechanism, the overall plan of a kind of oblique pushing unit of optimization, oblique pushing unit, vertical pushing unit is provided, the inferior clamping manipulator of described feeding pressure mechanism comprises one second upright platform, the described second upright platform is provided with time clamping manipulator cross slide way, be slidingly equipped with time clamping manipulator platform on described the clamping manipulator cross slide way, described clamping manipulator platform is provided with time clamping manipulator gripper cylinder, the movable end of described clamping manipulator gripper cylinder connect a pair of can draw close mutually or away from inferior clamping manipulator claw-plate; The terminal downside of described second feeding guide is provided with the liftout hole, and below, described liftout hole is provided with and ejects cylinder, and the described movable end that ejects cylinder is provided with an ejector beam and passes the liftout hole and eject triangular spring; Described oblique pushing unit and horizontal pushing unit comprise that the binder head laterally promotes platform, the described second upright platform is provided with binder head cross slide way, be slidingly equipped with described binder head on the described binder head cross slide way and laterally promote platform, described binder head laterally promotes the platform below and is provided with binder head swash plate, be slidingly equipped with brace on the described binder head swash plate, described brace lower end connects the binder head, and described swash plate is provided with an oblique cylinder, and the movable end of described oblique cylinder connects described brace; The described second upright platform is provided with binder head lateral cylinder, and the movable end of described binder head lateral cylinder connects the binder head and laterally promotes platform; Described vertical pushing unit comprises that one vertically is arranged on and dashes the vertical cylinder of die on the second upright platform, and described movable end towards the vertical cylinder of die connects described towards die.Described time the clamping manipulator lateral cylinder seesaws, the grasping of described clamping manipulator gripper cylinder control time clamping manipulator.The described cylinder that ejects is responsible for triangular spring is pushed up in the inferior clamping manipulator.Describedly be responsible for driving towards die the tail end of triangular spring along connector to lower slider, make connector to be stuck in to wear in the mouth between the card base and tail end towards the vertical cylinder of die.
Further optimize the scheme of cornerite mechanism, also comprise one the 3rd upright platform, the described the 3rd upright platform is provided with the top vertical guide, is slidingly equipped with the top platform on the vertical guide of described top, and the described the 3rd upright platform is provided with and drives the up and down vertical cylinder in top of top platform; Described top drive unit comprises that a top of vertically being located at the top platform drives cylinder, and the movable end that described top drives cylinder stretches out movable voussoir of connection downwards, and described movable voussoir lower end is provided with first end face and second end face that intersect the lower end; Be hinged with first jig arm and second jig arm on the described the 3rd upright platform, described a pair of top is separately positioned on the lower end of first jig arm and second jig arm, the upper end of described first jig arm, second jig arm is provided with first inclined-plane and second inclined-plane, described first end face propped up first inclined-plane when movable voussoir was descending, second end face props up second inclined-plane, and it is close mutually that described first jig arm, second jig arm upper end are separated from each other drive top, lower end; Described first jig arm, second jig arm and the 3rd upright interstation also be provided with order about first jig arm, the second jig arm lower end mutually away from back-moving spring.The vertical cylinder in described top is used to drive whole top platform and moves up and down, so that the rotation of whole rotating disk.
Further optimize the scheme of cutting agency, the actuator that ejects of described cutting agency is one and ejects cylinder that the movable end of described cylinder connects push rod; Described expeller is provided with a blanking groove, in the described blanking groove block is arranged; Described pusher drive unit comprises one the 4th upright platform, and level is slidingly equipped with the pusher platform to being provided with the pusher guide rail on the described pusher guide rail on the described the 4th upright platform, is connected with expeller on the described pusher platform.Coupling is provided with blanking groove and can loads base on the described expeller, and block is used for promoting the base blanking at the base rear, and design makes that base is unlikely to be flown by the push rod top like this.
Described first vibrating disk comprises one first hopper and is arranged on first chassis of first hopper below, be provided with impulse mgnet in described first chassis, described first hopper is provided with helical arrangement from inside to outside and both sides are provided with the first material all in one piece guide rail of baffle plate, are provided with lifting portion, guide part, upset portion, guiding upset portion, screening portion, suspension part, ordering portion on the described first material all in one piece guide rail successively; Described lifting portion comprises one section first material all in one piece guide rail of the lifting of spiral from low to high that is communicated with hopper; Described guide part comprises one the first decline step of being located on the first material all in one piece guide rail, and the downside of the described first decline step is provided with first flow guide bar along the first material all in one piece guide rail direction; The described guide part first material all in one piece guide rail is positioned at partial width behind first flow guide bar greater than the width of base, less than the length of base, and the inboard no baffle plate of described this section first material all in one piece guide rail; Described upset portion comprises one the second decline step of being located on the first material all in one piece guide rail, and the downside of the described second decline step is provided with first flip beam along the first material all in one piece guide rail direction; The turning part first material all in one piece guide rail is positioned at partial width behind first flip beam greater than the width of base, less than the length of base, and the inboard no baffle plate of described this section first material all in one piece guide rail; Described guiding upset portion comprises one the 3rd decline step being located at the first material all in one piece guide rail, and the downside of described the 3rd decline step is provided with second flow guide bar along the first material all in one piece guide rail direction, inboard parallel second flip beam that is provided with of described second flow guide bar; The outside of the described screening portion first material all in one piece guide rail does not have baffle plate, and the width of the described screening portion first material all in one piece guide rail equals the width of base, and the described screening portion first material all in one piece guide rail is provided with the groove that gets stuck; Upper edge, the described suspension part first material all in one piece guide rail direction is provided with one has the extension bar in space with the first material all in one piece guide rail bottom surface, and described extension bar end is crooked laterally; The height in space is less than the height of the base connector height greater than other positions of base between the described extension bar and the first material all in one piece guide rail, the no baffle plate in the first material all in one piece guide rail outside of described suspension part; The outside of described ordering portion does not have baffle plate, and the inboard is provided with the ordering reed of arc, and described ordering portion connects first feeding guide.
Described second vibrating disk comprises one second hopper and is arranged on second chassis of second hopper below, be provided with second impulse mgnet in described second chassis, described second hopper is provided with the second material all in one piece guide rail of helical arrangement from inside to outside, be provided with riser portions, ordering portion, V-type screening portion, V-type upset portion on the described second material all in one piece guide rail successively, described riser portions comprises that the inside and outside both sides of the lifting of spiral from low to high that is communicated with hopper are provided with one section second material all in one piece guide rail of baffle plate; Described ordering portion is the one section second material all in one piece guide rail of width between one to two triangular spring width, and described this section second material all in one piece guide rail inboard is provided with baffle plate, and the outside does not have baffle plate; Described V-type screening portion is one section V-type rail that reverses, the front end of described V-type rail connects ordering portion, a past more more backward side is reversed, up to one side of V-type rail level, the length on one side of this level is consistent with this length of tail end that arrives triangular spring on one side that dop is set, on one side the non-level of the rearmost end of described V-type rail is provided with vacancy; Described V-type upset portion is one section V-type rail that reverses, and the front end of described V-type rail reverses up to forwarding on the positive V-type angle toward a side with the connection V-type screening portion of angle more backward more; Terminal second feeding guide that connects of described V-type upset portion.
For increasing operating efficiency, described station anchor clamps are respectively equipped with two base aperture installation positions; Described first feeding guide and second feeding guide have two respectively.Can assemble two triangular springs simultaneously like this, increase efficiency.
In order to cooperate with two first feeding guides and second feeding guide, the first material all in one piece guide rail of described first vibrating disk and second vibrating disk and the second arrangement guide rail also are provided with two simultaneously.
The utility model is positioned over base on first hopper of first vibrating disk in use, the vibration of first hopper drives base and moves upward along lifting portion, make the direction of base trend towards vertical array through first flow guide bar of guide part successively then, horizontal then fall into hopper from the inboard of material all in one piece guide rail; Pass through upset portion then, described endways and base that arrange for side direction during through first flip beam upset be endways forward or endways form of arranging dorsad; Enter guiding upset portion then and carry out the secondary upset, the base that side direction is arranged upset not yet during through second flip beam upset be endways forward or endways form of arranging dorsad, overturn then along entering next stage to second flow guide bar; Pass through screening portion again, make kick on the endways base of arranging dorsad be stuck on the groove that gets stuck and fall down that an only remaining endways forward is arranged, comprise that connector is at the preceding and connector base in back two kinds of forms; Then through the suspension part, the connector of the base that described endways forward is arranged hangs on the bar, other parts put under from the space and are horizontally arranged on the material all in one piece guide rail, hang bar and disappear the back under the effect of ordering reed, slightly beat from vertical, become the form that connector arranges at the back endways forward of a kind of form and in ordering portion, arrange from laterally becoming.
Triangular spring is placed in second hopper of second vibrating disk, second hopper at first vibrates and enters riser portions and be lifted to eminence, enter the ordering of ordering portion then on the second material all in one piece guide rail, going into V-type screening portion then overturns on V-type rail for the first time, the sort of triangular spring that tail end hangs on the V-type rail when the end of V-type rail has only because the outside does not have baffle plate just can be stayed on the guide rail, other triangular springs all fall down, enter V-type upset portion then, make triangular spring be torqued into the sort of angle that the manipulator clamping needs, reverse the back marshalling and enter second feeding guide.
First vibrating disk base after the first feeding guide proper alignment, main folder is held manipulator and base is grasped successively is put on the station anchor clamps, rotating disk drives the station anchor clamps that base is housed and enters in the feeding pressure mechanism, second vibrating disk triangular spring along second vibrating disk along the second feeding guide proper alignment, inferior clamping manipulator grasps triangular spring successively, described oblique pushing unit promotes the binder head and pushes down base, the space that forms between the connector of described base and the pusher groove less than end face on the triangular spring, triangular spring on described second feeding guide of described clamping manipulator clamping is put in the space that forms between the connector of the base on the station anchor clamps and the pusher groove, and the tail end of described triangular spring is hung on described connector; Described vertical pushing unit vertically promotes towards die to the described tail end of lower compression, and described horizontal pushing unit promotes that expansion forms a card seam between the tail end of triangular spring and card base, and described triangular spring is fastened on the connector at card seam under the die compressing; Rotating disk drives the station anchor clamps that base is housed and enters in the cornerite mechanism then, the described cornerite of top punching press of cornerite mechanism, thereby being out of shape the lower end triangular spring of embracing triangular spring from both sides after cornerite is come directly towards and oppresses is fixed on the base, last station anchor clamps enter cutting agency, the push rod of cutting agency ejects base, and the expeller base is released and finished whole operation then.
The beneficial effects of the utility model are: adopt Automatic Control, and the assembly process mechanical movement of whole triangular spring, the efficient height, speed is fast.
Description of drawings
Fig. 1 is the intention of the utility model base to be processed, and wherein a limit is a flash, and the b limit is a broadside, and the c limit is long limit.
Fig. 2 and 3 is the utility model feeding pressure mechanism processing schematic diagrames.
Fig. 4 is this practical cornerite mechanism processing schematic diagram, on one side among the figure d be triangular spring dop 25 is set this arrive the length of the tail end 24 of triangular spring.
Fig. 5 is the base finished product schematic diagram after the utility model is loaded onto triangular spring.
Fig. 6 is a schematic diagram of the present utility model.
Fig. 7 is that the A of feed mechanism among Fig. 6 is to schematic diagram.
Fig. 8 and 9 is that the B of time clamping manipulator among Fig. 6 is to the work schematic diagram.
Figure 10 is that the C of feeding pressure mechanism among Fig. 6 is to schematic diagram.
Figure 11 is that the D of cornerite mechanism among Fig. 6 is to schematic diagram.
Figure 12 is that the E of expeller among Fig. 6 is to schematic diagram.
Figure 13 is the schematic diagram of the utility model first vibrating disk.
Figure 14 is the schematic diagram of the utility model first vibrating disk.
Figure 15 is that the F of the suspension part among Figure 13 is to schematic diagram.
Figure 16 is that the G of the guiding upset portion among Figure 13 is to schematic diagram.
Figure 17 is that the H of the upset portion among Figure 13 is to schematic diagram.
Figure 18 is that the I of guide part among Figure 13 is to schematic diagram.
Figure 19 is the schematic diagram of the utility model second vibrating disk.
Figure 20 is the enlarged diagram at K place among Figure 19.
Figure 21 is the J face sectional view of V-type rail among Figure 19.
Figure 22 is the L face sectional view of V-type rail among Figure 19.
Figure 23 is the M face sectional view of V-type rail among Figure 19.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the utility model is described in further detail.
In conjunction with the accompanying drawings 1 to 23, a kind of automatic triangular spring assembly machine, described automatic triangular spring assembly machine comprises that a hoop evenly is connected with the rotating disk 2 of 4 station anchor clamps 1, also comprises feed mechanism 3, feeding pressure mechanism 4, cornerite mechanism 5, cutting agency 6 that corresponding station anchor clamps distribute successively along rotating disk 2 rotation directions;
Described feed mechanism 3 comprises that a base 7 is with first vibrating disk 8 of connector in preceding endways forward angle proper alignment, described first vibrating disk 8 is communicated with one first feeding guide 9, described first feeding guide 9 terminal tops are provided with a main folder and hold manipulator 10, and described main folder is held the described base 7 of manipulator 10 clampings to corresponding station anchor clamps 1;
Described feeding pressure mechanism 4 comprises that a triangular spring 11 wears mouthful upwards second vibrating disk 12 of proper alignment of one side to have, described second vibrating disk 12 is communicated with one second feeding guide 13, the terminal top of described second feeding guide 13 is provided with an inferior clamping manipulator 14 that triangular spring 11 is clipped on the base that is placed in the station anchor clamps, aim at the described station anchor clamps that base is housed and also be provided with a binder head 15 and towards die 16, described binder head 15 is provided with a pusher groove 17, described binder head 15 connects an oblique pushing unit 18 and horizontal pushing unit 19, and is described towards die 16 connections one vertical pushing unit 20; Described oblique pushing unit 18 promotes binder head 15 and pushes down base 7, the space that forms between the connector 21 of described base and the pusher groove 17 less than end face on the triangular spring, described described triangular spring 11 of clamping manipulator 14 clampings is put in the space that forms between the connector 21 of the base on the station anchor clamps and the pusher groove 22, and the tail end 24 of described triangular spring 11 is hung on described connector 21; Described vertical pushing unit 20 vertically promotes towards die 16 to the described tail end 24 of lower compression, tail end 24 and 25 expansions of card base that described horizontal pushing unit 19 promotes triangular spring 11 form a card seam, and described triangular spring is fastened on the connector at card seam under the die compressing;
Described cornerite mechanism comprises a pair of top 26, and two cornerite 27 positions that are placed on base 7 in the station anchor clamps 1 are aimed in described top 26, and described top 26 connects and drives top, described top to the top of described cornerite drive unit 28; Thereby described cornerite 27 is come directly towards 26 compressing back distortion and embraces the lower end triangular spring 11 of triangular spring 11 from both sides and be fixed on the base 7.
Described cutting agency 6 comprises the push rod 29 of being located at station anchor clamps 1 below, and described station anchor clamps are provided with apical pore 30, and described push rod 29 belows are connected with one and eject actuator and drive push rod 29 and be upward through apical pore 30 and eject base 7 or withdraw in apical pore 30 belows; Also comprise an expeller 31, described expeller 31 connects a pusher drive unit 32, and described pusher drive unit 32 drives expeller 31 and drives the base disengaging station anchor clamps that ejected by push rod 29.
Further optimize the scheme of feed mechanism; the main folder of described feed mechanism is held manipulator 10 and is comprised the first upright platform 33; the described first upright platform 33 is provided with main folder and holds manipulator cross slide way 34; described main folder is held and is slidingly equipped with main folder on the manipulator cross slide way 34 and holds manipulator horizontal platform 35; described main folder is held manipulator horizontal platform 35 and is provided with main folder and holds manipulator vertical guide 36; described main folder is held and is slidingly equipped with main folder on the manipulator vertical guide 36 and holds the vertical platform 37 of manipulator; the described first upright platform 33 is provided with a main folder and holds manipulator lateral cylinder 38; described main folder is held the movable end connection main folder of manipulator lateral cylinder 38 and is held manipulator horizontal platform 35; described main folder is held manipulator horizontal platform 35 and is provided with a main folder and holds the vertical cylinder 39 of manipulator; described main folder is held the movable end connection main folder of the vertical cylinder of manipulator and is held the vertical platform 37 of manipulator; described main folder is held the vertical platform 37 of manipulator and is provided with main folder and holds manipulator gripper cylinder 40, the movable end that described main folder is held the manipulator gripper cylinder connect a pair of can draw close mutually or away from main folder hold manipulator claw-plate 41.Described main folder is held manipulator lateral cylinder and main folder and is held the vertical cylinder control of manipulator main folder and hold seesawing up and down of manipulator, and described main folder is held the grasping that manipulator gripper cylinder control main folder is held manipulator.
Further optimize the scheme of feeding pressure mechanism, the inferior clamping manipulator of described feeding pressure mechanism comprises one second upright platform 42, the described second upright platform is provided with time clamping manipulator cross slide way 43, be slidingly equipped with time clamping manipulator platform 44 on described the clamping manipulator cross slide way 43, described clamping manipulator platform 44 is provided with time clamping manipulator gripper cylinder 45, the movable end of described clamping manipulator gripper cylinder 45 connect a pair of can draw close mutually or away from inferior clamping manipulator claw-plate 46; The terminal downside of described second feeding guide is provided with liftout hole 47, and below, described liftout hole is provided with and ejects cylinder 48, and the described movable end that ejects cylinder is provided with an ejector beam 49 and passes the liftout hole and eject triangular spring 11; Described oblique pushing unit and horizontal pushing unit comprise that the binder head laterally promotes platform 50, the described second upright platform is provided with binder head cross slide way 51, be slidingly equipped with described binder head on the described binder head cross slide way 51 and laterally promote platform 50, described binder head laterally promotes the platform below and is provided with binder head swash plate 53, be slidingly equipped with brace 52 on the described binder head swash plate 53, described brace lower end connects binder head 15, described swash plate is provided with an oblique cylinder 54, and the movable end of described oblique cylinder 54 connects described brace; The described second upright platform is provided with binder head lateral cylinder 55, and the movable end of described binder head lateral cylinder 55 connects the binder head and laterally promotes platform 50; Described vertical pushing unit 20 comprises that one vertically is arranged on and dashes the vertical cylinder 56 of die on the second upright platform, and described movable end towards the vertical cylinder of die connects described towards die 16.Described time the clamping manipulator lateral cylinder seesaws, the grasping of described clamping manipulator gripper cylinder control time clamping manipulator.The described cylinder that ejects is responsible for triangular spring is pushed up in the inferior clamping manipulator.Describedly be responsible for driving towards die the tail end 24 of triangular spring along connector to lower slider, make connector 21 to be stuck in to wear in mouthfuls 57 between the card base 25 and tail end 24 towards the vertical cylinder of die.
Further optimize the scheme of cornerite mechanism, also comprise one the 3rd upright platform 58, the described the 3rd upright platform is provided with top vertical guide 59, is slidingly equipped with top platform 60 on the described top vertical guide 59, and the described the 3rd upright platform is provided with and drives the up and down vertical cylinder 61 in top of top platform; Described top drive unit comprises that a top of vertically being located at top platform 60 drives cylinder 62, the movable end that described top drives cylinder 62 stretches out movable voussoir 63 of connection downwards, and described movable voussoir lower end is provided with first end face 64 and second end face 65 that intersect the lower end; Be hinged with first jig arm 66 and second jig arm 67 on the described the 3rd upright platform, described a pair of top 26 is separately positioned on the lower end of first jig arm and second jig arm, the upper end of described first jig arm, second jig arm is provided with first inclined-plane 68 and second inclined-plane 69, described first end face 64 propped up first inclined-plane 68 when movable voussoir 63 was descending, second end face 65 props up second inclined-plane 69, and it is close mutually that described first jig arm 66, second jig arm, 67 upper ends are separated from each other drive top 26, lower end; Described first jig arm, second jig arm and the 3rd upright interstation also be provided with order about first jig arm, the second jig arm lower end mutually away from back-moving spring 70.The vertical cylinder in described top is used to drive whole top platform and moves up and down, so that the rotation of whole rotating disk.
Further optimize the scheme of cutting agency, the actuator that ejects of described cutting agency is one and ejects cylinder 71 that the movable end of described cylinder connects push rod 29; Described expeller 31 is provided with a blanking groove 72, and block 73 is arranged in the described blanking groove; Described pusher drive unit comprises one the 4th upright platform 75, and level is slidingly equipped with pusher platform 77 to being provided with pusher guide rail 76 on the described pusher guide rail on the described the 4th upright platform 75, is connected with expeller 31 on the described pusher platform 77.Coupling is provided with blanking groove and can loads base on the described expeller, and block is used for promoting the base blanking at the base rear, and design makes that base is unlikely to be flown by the push rod top like this.
Described first vibrating disk comprises one first hopper 81 and is arranged on first chassis of first hopper below, be provided with impulse mgnet in described first chassis, described first hopper 81 is provided with helical arrangement from inside to outside and both sides are provided with the first material all in one piece guide rail 82 of baffle plate, are provided with lifting portion 83, guide part 84, upset portion 85, guiding upset portion 86, screening portion 87, suspension part 88, ordering portion 89 on the described first material all in one piece guide rail successively; Described lifting portion comprises one section first material all in one piece guide rail of the lifting of spiral from low to high that is communicated with hopper; Described guide part comprises one the first decline step of being located on the first material all in one piece guide rail 91, and the downside of the described first decline step is provided with first flow guide bar 92 along the first material all in one piece guide rail direction; The described guide part first material all in one piece guide rail is positioned at partial width behind first flow guide bar greater than the width of base, less than the length of base, and the inboard no baffle plate of described this section first material all in one piece guide rail; Described upset portion comprises one the second decline step of being located on the first material all in one piece guide rail 93, and the downside of the described second decline step is provided with first flip beam 94 along the first material all in one piece guide rail direction; The turning part first material all in one piece guide rail is positioned at partial width behind first flip beam greater than the width of base, less than the length of base, and the inboard no baffle plate of described this section first material all in one piece guide rail; Described guiding upset portion comprises one the 3rd decline step 95 being located at the first material all in one piece guide rail, the downside of described the 3rd decline step is provided with second flow guide bar 96 along the first material all in one piece guide rail direction, inboard parallel second flip beam 97 that is provided with of described second flow guide bar; The outside of the described screening portion first material all in one piece guide rail does not have baffle plate, and the width of the described screening portion first material all in one piece guide rail equals the width of base, and the described screening portion first material all in one piece guide rail is provided with the groove 98 that gets stuck; Upper edge, the described suspension part first material all in one piece guide rail direction is provided with one has the extension bar 99 in space with the first material all in one piece guide rail bottom surface, and described extension bar end is crooked laterally; The height in space is less than the height of the base connector height greater than other positions of base between the described extension bar and the first material all in one piece guide rail, the no baffle plate in the first material all in one piece guide rail outside of described suspension part; The outside of described ordering portion does not have baffle plate, and the inboard is provided with the ordering reed 100 of arc, and described ordering portion connects first feeding guide 9.
Described second vibrating disk comprises one second hopper 101 and is arranged on second chassis of second hopper, 101 belows, be provided with second impulse mgnet in described second chassis, described second hopper is provided with the second material all in one piece guide rail 102 of helical arrangement from inside to outside, be provided with riser portions 103, ordering portion 104, V-type screening portion 105, V-type upset portion 106 on the described second material all in one piece guide rail successively, described riser portions 103 comprises that the inside and outside both sides of the lifting of spiral from low to high that is communicated with hopper are provided with one section second material all in one piece guide rail of baffle plate; Described ordering portion 104 is width one section second material all in one piece guide rail between one to two triangular spring width, and described this section second material all in one piece guide rail inboard is provided with baffle plate, and the outside does not have baffle plate; Described V-type screening portion 105 is one section V-type rail that reverses 107, the front end of described V-type rail 107 connects ordering portion, a past more more backward side is reversed, up to one side of V-type rail 108 levels, the length on one side 108 of this level is consistent with this length d of tail end 24 that arrives triangular spring on one side that dop 25 is set, on one side the non-level of the rearmost end of described V-type rail is provided with vacancy 109; Described V-type upset portion 106 is one section V-type rail that reverses 107, and the front end of described V-type rail reverses up to forwarding on the positive V-type angle terminal second feeding guide 13 that connects of described V-type upset portion to toward a side with the connection V-type screening portion 105 of angle more backward more.
For increasing operating efficiency, described station anchor clamps are respectively equipped with two base aperture installation positions; Described first feeding guide 9 and second feeding guide 13 have two respectively.Can assemble two triangular springs simultaneously like this, increase efficiency.
In order to cooperate with two first feeding guides and second feeding guide, the first material all in one piece guide rail of described first vibrating disk and second vibrating disk and the second arrangement guide rail also are provided with two simultaneously.
Present embodiment is positioned over base on first hopper of first vibrating disk in use, the vibration of first hopper drives base and moves upward along lifting portion, make the direction of base trend towards vertical array through first flow guide bar 92 of guide part successively then, horizontal then fall into hopper from the inboard of material all in one piece guide rail; Pass through upset portion then, described endways and base that arrange for side direction during through first flip beam 94 upset be endways forward or endways form of arranging dorsad; Enter guiding upset portion then and carry out the secondary upset, the base that side direction is arranged upset not yet during through second flip beam 97 upset be endways forward or endways form of arranging dorsad, overturn then along entering next stage to second flow guide bar 96; Pass through screening portion again, make kick 79 on the endways base of arranging dorsad be stuck on the groove 98 that gets stuck and fall down that an only remaining endways forward is arranged, comprise that connector is at the preceding and connector base in back two kinds of forms; Then through the suspension part, the connector 21 of the base that described endways forward is arranged hangs on the bar 99, other parts put under from the space and are horizontally arranged on the material all in one piece guide rail, hang bar and disappear the back under 100 effects of ordering reed, slightly beat from vertical, become the form that connector arranges at the back endways forward of a kind of form and in ordering portion, arrange from laterally becoming.
Triangular spring is placed in second hopper of second vibrating disk, second hopper at first vibrates and enters riser portions 103 and be lifted to eminence, enter 104 orderings of ordering portion then on the second material all in one piece guide rail, going into V-type screening portion 105 then overturns on V-type rail for the first time, the sort of triangular spring that tail end hangs on the V-type rail when the end of V-type rail has only because the outside does not have baffle plate just can be stayed on the guide rail, other triangular springs all fall down, enter V-type upset portion 106 then, make triangular spring be torqued into the sort of angle that the manipulator clamping needs, reverse the back marshalling and enter second feeding guide 13.
First vibrating disk 8 base 7 along first feeding guide, 9 proper alignment, main folder is held manipulator 10 and base is grasped successively is put on the station anchor clamps, rotating disk drives the station anchor clamps that base is housed and enters in the feeding pressure mechanism 4, second vibrating disk 12 triangular spring 11 along second vibrating disk along second feeding guide, 13 proper alignment, inferior clamping manipulator 14 grasps triangular spring successively, described oblique pushing unit 18 promotes the binder head and pushes down base, the space of the connector 21 of described base and 17 formation of pusher groove less than end face on the triangular spring 78, triangular spring 11 on described described second feeding guide of clamping manipulator 14 clampings is put in the space that forms between the connector 21 of the base on the station anchor clamps and the pusher groove 17, and the tail end 24 of described triangular spring 11 is hung on described connector 21; Described vertical pushing unit 20 vertically promotes towards die to the described tail end 24 of lower compression, and described horizontal pushing unit promotes that expansion forms a card seam between the tail end of triangular spring and card base, and described triangular spring is fastened on the connector at card seam under the die compressing; Rotating disk drives the station anchor clamps that base is housed and enters in the cornerite mechanism then, the described cornerite 27 of top 26 punching presses of cornerite mechanism, thereby being out of shape the lower end triangular spring of embracing triangular spring from both sides after cornerite is come directly towards and oppresses is fixed on the base, last station anchor clamps enter cutting agency, the push rod 29 of cutting agency ejects base, and the expeller base is released and finished whole operation then.
Present embodiment adopts Automatic Control, the assembly process mechanical movement of whole triangular spring, and the efficient height, speed is fast.
Claims (8)
1. automatic triangular spring assembly machine, it is characterized in that: described automatic triangular spring assembly machine comprises that a hoop evenly is connected with the rotating disk of 4 station anchor clamps, also comprises feed mechanism, feeding pressure mechanism, cornerite mechanism, cutting agency that corresponding station anchor clamps distribute successively along the dial rotation direction;
Described feed mechanism comprise one with base with first vibrating disk of connector in preceding endways forward angle proper alignment, described first vibrating disk is communicated with one first feeding guide, described first feeding guide end top is provided with a main folder and holds manipulator, and described main folder is held the described base of manipulator clamping to corresponding station anchor clamps;
Described feeding pressure mechanism comprises that one is worn mouthful upwards second vibrating disk of proper alignment of one side with triangular spring to have, described second vibrating disk is communicated with one second feeding guide, described second feeding guide end top is provided with an inferior clamping manipulator that triangular spring is clipped on the base that is placed in the station anchor clamps, aim at the described station anchor clamps that base is housed and also be provided with a binder head and towards die, described binder head is provided with a pusher groove, described binder head connects an oblique pushing unit and horizontal pushing unit, and is described towards die connection one vertical pushing unit;
Described cornerite mechanism comprises a pair of top, and two cornerite positions that are placed on base in the station anchor clamps are aimed in described top, and described top connects and drives top, described top to the top of described cornerite drive unit;
Described cutting agency comprises the push rod of being located at station anchor clamps belows, and described station anchor clamps are provided with apical pore, and described push rod below is connected with one and ejects actuator and drive push rod and be upward through apical pore and eject base or withdraw in the apical pore below; Also comprise an expeller, described expeller connects a pusher drive unit, and described pusher drive unit drives expeller and drives the base disengaging station anchor clamps that ejected by push rod.
2. automatic triangular spring assembly machine according to claim 1, it is characterized in that: the main folder of described feed mechanism is held manipulator and is comprised the first upright platform, the described first upright platform is provided with main folder and holds the manipulator cross slide way, described main folder is held and is slidingly equipped with main folder on the manipulator cross slide way and holds the manipulator horizontal platform, described main folder is held the manipulator horizontal platform and is provided with main folder and holds the manipulator vertical guide, and described main folder is held and is slidingly equipped with main folder on the manipulator vertical guide and holds the vertical platform of manipulator; The described first upright platform is provided with a main folder and holds the manipulator lateral cylinder; described main folder is held the movable end connection main folder of manipulator lateral cylinder and is held the manipulator horizontal platform; described main folder is held the manipulator horizontal platform and is provided with a main folder and holds the vertical cylinder of manipulator; described main folder is held the movable end connection main folder of the vertical cylinder of manipulator and is held the vertical platform of manipulator; described main folder is held the vertical platform of manipulator and is provided with main folder and holds the manipulator gripper cylinder, the movable end that described main folder is held the manipulator gripper cylinder connect a pair of can draw close mutually or away from main folder hold the manipulator claw-plate.
3. automatic triangular spring assembly machine according to claim 1, it is characterized in that: the inferior clamping manipulator of described feeding pressure mechanism comprises one second upright platform, the described second upright platform is provided with time clamping manipulator cross slide way, be slidingly equipped with time clamping manipulator platform on described the clamping manipulator cross slide way, described clamping manipulator platform is provided with time clamping manipulator gripper cylinder, the movable end of described clamping manipulator gripper cylinder connect a pair of can draw close mutually or away from inferior clamping manipulator claw-plate; The terminal downside of described second feeding guide is provided with the liftout hole, and below, described liftout hole is provided with and ejects cylinder, and the described movable end that ejects cylinder is provided with an ejector beam and passes the liftout hole and eject triangular spring; Described oblique pushing unit and horizontal pushing unit comprise that the binder head laterally promotes platform, the described second upright platform is provided with binder head cross slide way, be slidingly equipped with described binder head on the described binder head cross slide way and laterally promote platform, described binder head laterally promotes the platform below and is provided with binder head swash plate, be slidingly equipped with brace on the described binder head swash plate, described brace lower end connects the binder head, and described swash plate is provided with an oblique cylinder, and the movable end of described oblique cylinder connects described brace; The described second upright platform is provided with binder head lateral cylinder, and the movable end of described binder head lateral cylinder connects the binder head and laterally promotes platform; Described vertical pushing unit comprises that one vertically is arranged on and dashes the vertical cylinder of die on the second upright platform, and described movable end towards the vertical cylinder of die connects described towards die.
4. automatic triangular spring assembly machine according to claim 1, it is characterized in that: also comprise one the 3rd upright platform, the described the 3rd upright platform is provided with the top vertical guide, be slidingly equipped with the top platform on the vertical guide of described top, the described the 3rd upright platform is provided with and drives the up and down vertical cylinder in top of top platform; Described top drive unit comprises that a top of vertically being located at the top platform drives cylinder, and the movable end that described top drives cylinder stretches out movable voussoir of connection downwards, and described movable voussoir lower end is provided with first end face and second end face that intersect the lower end; Be hinged with first jig arm and second jig arm on the described the 3rd upright platform, described a pair of top is separately positioned on the lower end of first jig arm and second jig arm, the upper end of described first jig arm, second jig arm is provided with first inclined-plane and second inclined-plane, described first end face propped up first inclined-plane when movable voussoir was descending, second end face props up second inclined-plane, and it is close mutually that described first jig arm, second jig arm upper end are separated from each other drive top, lower end; Described first jig arm, second jig arm and the 3rd upright interstation also be provided with order about first jig arm, the second jig arm lower end mutually away from back-moving spring.
5. automatic triangular spring assembly machine according to claim 1 is characterized in that: the actuator that ejects of described cutting agency is one and ejects cylinder that the movable end of described cylinder connects push rod; Described expeller is provided with a blanking groove, in the described blanking groove block is arranged; Described pusher drive unit comprises one the 4th upright platform, and level is slidingly equipped with the pusher platform to being provided with the pusher guide rail on the described pusher guide rail on the described the 4th upright platform, is connected with expeller on the described pusher platform.
6. automatic triangular spring assembly machine according to claim 1, it is characterized in that: described first vibrating disk comprises one first hopper and is arranged on first chassis of first hopper below, be provided with impulse mgnet in described first chassis, described first hopper is provided with helical arrangement from inside to outside and both sides are provided with the first material all in one piece guide rail of baffle plate, are provided with lifting portion, guide part, upset portion, guiding upset portion, screening portion, suspension part, ordering portion on the described first material all in one piece guide rail successively; Described lifting portion comprises one section first material all in one piece guide rail of the lifting of spiral from low to high that is communicated with hopper; Described guide part comprises one the first decline step of being located on the first material all in one piece guide rail, and the downside of the described first decline step is provided with first flow guide bar along the first material all in one piece guide rail direction; The described guide part first material all in one piece guide rail is positioned at partial width behind first flow guide bar greater than the width of base, less than the length of base, and the inboard no baffle plate of described this section first material all in one piece guide rail; Described upset portion comprises one the second decline step of being located on the first material all in one piece guide rail, and the downside of the described second decline step is provided with first flip beam along the first material all in one piece guide rail direction; The turning part first material all in one piece guide rail is positioned at partial width behind first flip beam greater than the width of base, less than the length of base, and the inboard no baffle plate of described this section first material all in one piece guide rail; Described guiding upset portion comprises one the 3rd decline step being located at the first material all in one piece guide rail, and the downside of described the 3rd decline step is provided with second flow guide bar along the first material all in one piece guide rail direction, inboard parallel second flip beam that is provided with of described second flow guide bar; The outside of the described screening portion first material all in one piece guide rail does not have baffle plate, and the width of the described screening portion first material all in one piece guide rail equals the width of base, and the described screening portion first material all in one piece guide rail is provided with the groove that gets stuck; Upper edge, the described suspension part first material all in one piece guide rail direction is provided with one has the extension bar in space with the first material all in one piece guide rail bottom surface, and described extension bar end is crooked laterally; The height in space is less than the height of the base connector height greater than other positions of base between the described extension bar and the first material all in one piece guide rail, the no baffle plate in the first material all in one piece guide rail outside of described suspension part; The outside of described ordering portion does not have baffle plate, and the inboard is provided with the ordering reed of arc, and described ordering portion connects first feeding guide.
7. automatic triangular spring assembly machine according to claim 1, it is characterized in that: described second vibrating disk comprises one second hopper and is arranged on second chassis of second hopper below, be provided with second impulse mgnet in described second chassis, described second hopper is provided with the second material all in one piece guide rail of helical arrangement from inside to outside, it is characterized in that: be provided with riser portions successively on the described second material all in one piece guide rail, ordering portion, V-type screening portion, V-type upset portion, described riser portions comprises that the inside and outside both sides of the lifting of spiral from low to high that is communicated with hopper are provided with one section second material all in one piece guide rail of baffle plate; Described ordering portion is the one section second material all in one piece guide rail of width between one to two triangular spring width, and described this section second material all in one piece guide rail inboard is provided with baffle plate, and the outside does not have baffle plate; Described V-type screening portion is one section V-type rail that reverses, the front end of described V-type rail connects ordering portion, a past more more backward side is reversed, up to one side of V-type rail level, the length on one side of this level is consistent with this length of tail end that arrives triangular spring on one side that dop is set, on one side the non-level of the rearmost end of described V-type rail is provided with vacancy; Described V-type upset portion is one section V-type rail that reverses, and the front end of described V-type rail reverses up to forwarding on the positive V-type angle toward a side with the connection V-type screening portion of angle more backward more; Terminal second feeding guide that connects of described V-type upset portion.
8. automatic triangular spring assembly machine according to claim 1 is characterized in that: described station anchor clamps are respectively equipped with two base aperture installation positions; Described first feeding guide and second feeding guide have two respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320065235 CN203076890U (en) | 2013-02-05 | 2013-02-05 | Automatic triangular spring assembly machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320065235 CN203076890U (en) | 2013-02-05 | 2013-02-05 | Automatic triangular spring assembly machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203076890U true CN203076890U (en) | 2013-07-24 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320065235 Withdrawn - After Issue CN203076890U (en) | 2013-02-05 | 2013-02-05 | Automatic triangular spring assembly machine |
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| CN (1) | CN203076890U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111843A (en) * | 2013-02-05 | 2013-05-22 | 浙江中环赛特光伏科技有限公司 | Automatic triangular spring assembly machine |
| CN106553060A (en) * | 2015-09-25 | 2017-04-05 | 东莞市春藤实业有限公司 | A kind of spring automatic assembling |
| CN106918432A (en) * | 2017-01-25 | 2017-07-04 | 北京沃华慧通测控技术有限公司 | It is a kind of full-automatic micro- to fall testing machine |
| CN107470875A (en) * | 2016-06-08 | 2017-12-15 | 浙江欣通电气有限公司 | A kind of thermal element welds complete machine |
| CN107572221A (en) * | 2017-10-19 | 2018-01-12 | 绵阳鑫阳知识产权运营有限公司 | A kind of feed mechanism of electric capacity separator |
| CN108147079A (en) * | 2017-12-15 | 2018-06-12 | 佛山市万良商贸有限公司 | A kind of pair is magnetically oriented component discharge device |
| CN108296767A (en) * | 2018-02-27 | 2018-07-20 | 温州市科泓机器人科技有限公司 | The automated assembling equipment of complex precise electrical equipment |
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2013
- 2013-02-05 CN CN 201320065235 patent/CN203076890U/en not_active Withdrawn - After Issue
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103111843A (en) * | 2013-02-05 | 2013-05-22 | 浙江中环赛特光伏科技有限公司 | Automatic triangular spring assembly machine |
| CN103111843B (en) * | 2013-02-05 | 2015-04-08 | 浙江中环赛特光伏科技有限公司 | Automatic triangular spring assembly machine |
| CN106553060A (en) * | 2015-09-25 | 2017-04-05 | 东莞市春藤实业有限公司 | A kind of spring automatic assembling |
| CN106553060B (en) * | 2015-09-25 | 2019-07-02 | 东莞市春藤实业有限公司 | A kind of spring automatic assembling |
| CN107470875A (en) * | 2016-06-08 | 2017-12-15 | 浙江欣通电气有限公司 | A kind of thermal element welds complete machine |
| CN106918432A (en) * | 2017-01-25 | 2017-07-04 | 北京沃华慧通测控技术有限公司 | It is a kind of full-automatic micro- to fall testing machine |
| CN106918432B (en) * | 2017-01-25 | 2023-05-30 | 北京沃华慧通测控技术有限公司 | Full-automatic micro-drop testing machine |
| CN107572221A (en) * | 2017-10-19 | 2018-01-12 | 绵阳鑫阳知识产权运营有限公司 | A kind of feed mechanism of electric capacity separator |
| CN107572221B (en) * | 2017-10-19 | 2019-07-19 | 绵阳鑫阳知识产权运营有限公司 | A kind of feed mechanism of capacitor sorting machine |
| CN108147079A (en) * | 2017-12-15 | 2018-06-12 | 佛山市万良商贸有限公司 | A kind of pair is magnetically oriented component discharge device |
| CN108147079B (en) * | 2017-12-15 | 2020-01-14 | 佛山市万良商贸有限公司 | Two directional components and parts discharge device of magnetic force |
| CN108296767A (en) * | 2018-02-27 | 2018-07-20 | 温州市科泓机器人科技有限公司 | The automated assembling equipment of complex precise electrical equipment |
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