CN203076566U - Gate and riser removing machine - Google Patents

Gate and riser removing machine Download PDF

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Publication number
CN203076566U
CN203076566U CN 201320087386 CN201320087386U CN203076566U CN 203076566 U CN203076566 U CN 203076566U CN 201320087386 CN201320087386 CN 201320087386 CN 201320087386 U CN201320087386 U CN 201320087386U CN 203076566 U CN203076566 U CN 203076566U
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CN
China
Prior art keywords
guide rail
auxiliary guide
dead head
pull bar
gate
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Expired - Fee Related
Application number
CN 201320087386
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Chinese (zh)
Inventor
李伟达
李娟�
胡海燕
秦佳
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Suzhou University
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Suzhou University
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Priority to CN 201320087386 priority Critical patent/CN203076566U/en
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Publication of CN203076566U publication Critical patent/CN203076566U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model relates to a gate and riser removing machine which comprises a bed body, a table surface, a translation module, an auxiliary guide rail module, a control cabinet and an abrasive machine, wherein the translation module is arranged on the table surface; the auxiliary guide rail module is arranged on the table surface and used for resisting grinding force; the translation module is provided with a plurality of stations; when the processing is carried out on one station, the loading and unloading operation can be simultaneously carried out on the other stations; each station is configured with a feed unit and a clamp unit; and the feed unit is configured with a sensor used for measuring the size of a gate and riser before and after the gate and riser is removed. The gate and riser removing machine disclosed by the utility model carries out the detection by adopting the sensor, can effectively detect the size change of the gate and riser and an abrasion wheel, is integrally controlled by adopting PLC (Programmable Logic Controller), automatically completes the removing process of the gate and riser, can reduce the labor and reduce the labor intensity by only manually participating in the loading and unloading process and also reduce the risk of work injury and occupational disease attack.

Description

A kind of dead head remover
Technical field
The utility model relates to a kind of automation equipment, relates in particular to a kind of automation dead head remover.
Background technology
In casting industry, keep away slag and feeding in order to filter, usually dead head need be set, but behind cooling forming, dead head has just been finished his mission, has become unnecessary leftover pieces, must be removed.
Usual way is artificial polishing, and this method efficient is low, and dust is many, and is harmful, and for big part processing difficulties.
Also have in the prior art and adopt mechanical means to remove dead head, wherein, the machinery method that fractures is arranged abroad, still, this method can only be used for smallclothes processing, and energy consumption is bigger; Domestic tensioner and the another kind of axe-type dead head scavenger that first automobile factory is arranged, still, these equipment universal automation levels of removing dead head are lower, and duplication of labour strength ratio is higher.
Therefore, at above-mentioned technical problem, be necessary to provide a kind of structure improved dead head remover that has, to overcome above-mentioned defective.
The utility model content
In view of this, the purpose of this utility model is to provide a kind of automaticity than higher, and production efficiency is relatively good, the dead head remover of maximization of economic benefit.
For achieving the above object, the utility model provides following technical scheme:
A kind of dead head remover, it comprises lathe bed, table top, be located at translation module on the table top, be located at being used on the table top resists auxiliary guide rail module, switch board and the abrasive machine of grinding force, described translation module is provided with a plurality of stations, dispose feed unit and fixture unit on each described station, dispose the sensor that is used for dead head removal front and back dimensional measurement on the described feed unit.
Preferably, in above-mentioned dead head remover, described fixture unit comprises pedestal, is located at the cylinder that workpiece locating rack, pivot pin, the first anchor clamps drive rod, the second anchor clamps drive rod, the anchor clamps drive rod connecting pin that connects the first anchor clamps drive rod and the second anchor clamps drive rod, control fixture unit on the pedestal move.
Preferably, in above-mentioned dead head remover, described fixture unit also comprises pull bar, places the gathering sill of pull bar, is located at the stressed seat of pull bar that the pull bar top is covered, is connected with pull bar with the pull bar gathering sill that the restriction pull bar moves upward.
Preferably, in above-mentioned dead head remover, that described fixture unit also comprises is spacing behind pedestal cover plate, gripper edge, the workpiece, cylinder support, cylinder push-rod adaptor, cylinder push-rod adaptor lid.
Preferably, in above-mentioned dead head remover, described auxiliary guide rail module comprises auxiliary guide rail, auxiliary guide rail bearing block, be located at auxiliary guide rail bearing shell in the auxiliary guide rail bearing block, auxiliary guide rail bearing shell spacer, the photoelectricity seat left side and the photoelectricity seat right side that are installed on auxiliary guide rail bearing block both sides respectively, photoelectricity are spacing.
Preferably, in above-mentioned dead head remover, described auxiliary guide rail module also comprises auxiliary guide rail seat, auxiliary guide rail bearing shell lid.
Preferably, in above-mentioned dead head remover, described auxiliary guide rail module also comprises the photoelectricity frame left side in order to an installation photoelectricity seat left side that is loaded on auxiliary guide rail bearing block one side, the photoelectricity frame right side in order to the installation photoelectricity seat right side that is loaded on auxiliary guide rail bearing block opposite side.
Preferably, in above-mentioned dead head remover, described table top is provided with substrate, and cabling plate, keyset, magnetic valve are installed on the described substrate, and described translation module is installed on the substrate.
From technique scheme as can be seen, dead head remover of the present utility model adopts sensor to detect, can effectively detect dead head size and emery wheel change in size, the whole PLC of employing of dead head remover of the present utility model controls, dead head is removed process and is finished automatically, and only loading and unloading process needs artificial the participation, can reduce recruitment, reduce labour intensity, can also reduce the risk of industrial injury and trouble occupational disease simultaneously.
Compared with prior art, the beneficial effects of the utility model are:
(1) a lot of parts of Cai Yonging all are simple, general parts, and for peculiar part, processing and manufacturing is also simple and convenient.
(2) adopt sensor to detect, effectively detect dead head size and emery wheel change in size.
(3) equipment integral body has adopted PLC control, and the back is automatic to be moved to have realized finishing whole system in loading and unloading.
(4) dead head removal process is finished automatically, and only loading and unloading process needs artificial the participation, and this equipment can reduce recruitment, has reduced labour intensity, can also reduce industrial injury and the risk of suffering from occupational disease simultaneously.
(5) adopt a plurality of stations, each station is equipped with feed unit and fixture unit, has realized carrying out synchronously of processing and loading and unloading, has improved production efficiency greatly.
(6) fixture unit utilizes air cylinder driven, has flexible and changeable, the accurate firm characteristics of clamping, satisfies the various requirement of casting dimension.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing relevant of the present utility model in describing below only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the front view of the utility model dead head remover;
Fig. 2 is the partial view at B place among Fig. 1;
Fig. 3 is the vertical view of the utility model dead head remover;
Fig. 4 is the left view of the utility model dead head remover;
Fig. 5 is the normal axomometric drawing of the utility model dead head remover;
Fig. 6 is the front view of fixture unit in the utility model dead head remover;
Fig. 7 is the cutaway view of Fig. 6 along the A-A line;
Fig. 8 is the vertical view of fixture unit in the utility model dead head remover;
Fig. 9 is the normal axomometric drawing of fixture unit in the utility model dead head remover.
The specific embodiment
The utility model discloses a kind of automaticity than higher, production efficiency is relatively good, the dead head remover of maximization of economic benefit.
This dead head remover, it comprises lathe bed, table top, be located at translation module on the table top, be located at being used on the table top resists auxiliary guide rail module, switch board and the abrasive machine of grinding force, described translation module is provided with a plurality of stations, dispose feed unit and fixture unit on each described station, dispose the sensor that is used for dead head removal front and back dimensional measurement on the described feed unit.
Further, described fixture unit comprises pedestal, is located at the cylinder that workpiece locating rack, pivot pin, the first anchor clamps drive rod, the second anchor clamps drive rod, the anchor clamps drive rod connecting pin that connects the first anchor clamps drive rod and the second anchor clamps drive rod, control fixture unit on the pedestal move.
Further, described fixture unit also comprise pull bar, place pull bar gathering sill, be located at pull bar gathering sill lid that the pull bar top moves upward with the restriction pull bar, stressed of the pull bar that is connected with pull bar.
Further, described fixture unit also comprises spacing behind pedestal cover plate, gripper edge, the workpiece, cylinder support, cylinder push-rod adaptor, cylinder push-rod adaptor lid.
Further, described auxiliary guide rail module comprises auxiliary guide rail, auxiliary guide rail bearing block, is located at auxiliary guide rail bearing shell in the auxiliary guide rail bearing block, auxiliary guide rail bearing shell spacer, the photoelectricity seat left side and the photoelectricity seat right side that are installed on auxiliary guide rail bearing block both sides respectively, photoelectricity be spacing.
Further, described auxiliary guide rail module also comprises auxiliary guide rail seat, auxiliary guide rail bearing shell lid.
Further, described auxiliary guide rail module also comprises the photoelectricity frame left side in order to an installation photoelectricity seat left side that is loaded on auxiliary guide rail bearing block one side, the photoelectricity frame right side in order to the installation photoelectricity seat right side that is loaded on auxiliary guide rail bearing block opposite side.
Further, described table top is provided with substrate, and cabling plate, keyset, magnetic valve are installed on the described substrate, and described translation module is installed on the substrate.
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is described in detail, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, the every other embodiment that those of ordinary skills are obtained under the prerequisite of not making creative work belongs to the scope that the utility model is protected.
Extremely shown in Figure 9 as Fig. 1, the dead head remover that the utility model discloses comprises lathe bed 9, table top 10, be located at translation module 4 on the table top 10, be located at one group of auxiliary guide rail module, switch board 18 and abrasive machine 1 that being used on the table top 10 resist grinding force and increase the equipment rigidity, described translation module 4 is provided with a plurality of stations, dispose feed unit and fixture unit on each described station, dispose the sensor that is used for dead head removal front and back dimensional measurement on the described feed unit.Dead head remover of the present utility model adopts sensor to detect, and can effectively detect dead head size and emery wheel change in size.Dead head remover of the present utility model is by being provided with sensor, because the size of different parts there are differences, promptly can calculate the amount of feeding of feed unit by the measurement result of sensor, can also detect the variation of emery wheel size.
Dead head remover of the present utility model disposes two feed units, one group of fixture unit, two sensors and one group of auxiliary guide rail module on each station, adopt PLC to control the machining state of each station simultaneously, realized clamping No. one time, automatically processing, only loading and unloading process needs artificial the participation, can reduce recruitment, reduce labour intensity, can also reduce the risk of industrial injury and trouble occupational disease simultaneously.
The utility model utilizes PLC to control its course of work, in the course of work, two feed units cooperate, and add man-hour at a feed unit, and another feed unit carries out material loading, Deng machining, translation module 4 moves to the left or to the right, and processing feed unit is just return simultaneously, waits feed unit to be processed to move into place with the transverse translation module, the transverse translation module stops, and feed unit feeding to be processed is processed.The utility model utilizes PLC control, and feasible automation of removing the dead head process is enhanced productivity.
The utility model can also be installed the device that absorbs dust, is used for the recovery of bruting process dust, optimizes working environment.
As Fig. 6 and shown in Figure 8, fixture unit comprises pedestal 34, is located at the cylinder 32 that workpiece locating rack 19, pivot pin 20, the first anchor clamps drive rod 21, the second anchor clamps drive rod 23, the anchor clamps drive rod connecting pin 22 that connects the first anchor clamps drive rod 21 and the second anchor clamps drive rod 23, control fixture unit on the pedestal 34 move.
As shown in Figures 7 and 8, fixture unit also comprise pull bar 27, place pull bar 27 gathering sill 35, be located at pull bar gathering sill lid 26 that pull bar 27 tops move upward with restriction pull bar 27, stressed 29 on the pull bar that is connected with pull bar 27.
As Fig. 6 and shown in Figure 8, that fixture unit also comprises is spacing 33 behind pedestal cover plate 24, gripper edge 25, the workpiece, cylinder support 30, cylinder push-rod adaptor 31, cylinder push-rod adaptor lid 28.
As Fig. 1, Fig. 2 and shown in Figure 4, the auxiliary guide rail module comprises auxiliary guide rail 8, auxiliary guide rail bearing block 38, be located at auxiliary guide rail bearing shell 37 in the auxiliary guide rail bearing block, auxiliary guide rail bearing shell spacer 36, be installed on the photoelectricity seat left side 12 and the photoelectricity seat right side 16, photoelectricity spacing 14 on auxiliary guide rail bearing block both sides respectively.
As shown in Figures 1 and 2, the auxiliary guide rail module also comprises auxiliary guide rail seat 2, auxiliary guide rail bearing shell lid 11.Described auxiliary guide rail module also comprises the photoelectricity frame left side 13 in order to an installation photoelectricity seat left side 12 that is loaded on auxiliary guide rail bearing block one side, the photoelectricity frame right side 15 in order to the installation photoelectricity seat right side 16 that is loaded on auxiliary guide rail bearing block opposite side.Described table top is provided with substrate 6, and cabling plate 3, keyset 5, magnetic valve 17 are installed on the described substrate 6, and described translation module 4 is installed on the substrate 6.
Dead head remover of the present utility model adopts sensor to detect, can effectively detect dead head size and emery wheel change in size, the whole PLC of employing of dead head remover of the present utility model controls, dead head is removed process and is finished automatically, only loading and unloading process needs artificial the participation, can reduce recruitment, reduce labour intensity, can also reduce the risk of industrial injury and trouble occupational disease simultaneously.
Compared with prior art, the beneficial effects of the utility model are:
(1) a lot of parts of Cai Yonging all are simple, general parts, and for peculiar part, processing and manufacturing is also simple and convenient.
(2) adopt sensor to detect, effectively detect dead head size and emery wheel change in size.
(3) equipment integral body has adopted PLC control, and the back is automatic to be moved to have realized finishing whole system in loading and unloading.
(4) dead head removal process is finished automatically, and only loading and unloading process needs artificial the participation, and this equipment can reduce recruitment, has reduced labour intensity, can also reduce industrial injury and the risk of suffering from occupational disease simultaneously.
(5) adopt a plurality of stations, each station is equipped with feed unit and fixture unit, has realized carrying out synchronously of processing and loading and unloading, has improved production efficiency greatly.
(6) fixture unit utilizes air cylinder driven, has flexible and changeable, the accurate firm characteristics of clamping, satisfies the various requirement of casting dimension.
To those skilled in the art, obviously the utility model is not limited to the details of above-mentioned one exemplary embodiment, and under the situation that does not deviate from spirit of the present utility model or essential characteristic, can realize the utility model with other concrete form.Therefore, no matter from which point, all should regard embodiment as exemplary, and be nonrestrictive, scope of the present utility model is limited by claims rather than above-mentioned explanation, therefore is intended to include in the utility model dropping on the implication that is equal to important document of claim and all changes in the scope.Any Reference numeral in the claim should be considered as limit related claim.
In addition, be to be understood that, though this specification is described according to embodiment, but be not that each embodiment only comprises an independently technical scheme, this narrating mode of specification only is for clarity sake, those skilled in the art should make specification as a whole, and the technical scheme among each embodiment also can form other embodiments that it will be appreciated by those skilled in the art that through appropriate combination.

Claims (8)

1. dead head remover, it is characterized in that: comprise lathe bed, table top, be located at translation module on the table top, be located at being used on the table top and resist auxiliary guide rail module, switch board and the abrasive machine of grinding force, described translation module is provided with a plurality of stations, dispose feed unit and fixture unit on each described station, dispose the sensor that is used for dead head removal front and back dimensional measurement on the described feed unit.
2. according to the described dead head remover of claim 1, it is characterized in that: described fixture unit comprises pedestal, is located at the cylinder that workpiece locating rack, pivot pin, the first anchor clamps drive rod, the second anchor clamps drive rod, the anchor clamps drive rod connecting pin that connects the first anchor clamps drive rod and the second anchor clamps drive rod, control fixture unit on the pedestal move.
3. according to the described dead head remover of claim 2, it is characterized in that: described fixture unit also comprises pull bar, places the gathering sill of pull bar, is located at the stressed seat of pull bar that the pull bar top is covered, is connected with pull bar with the pull bar gathering sill that the restriction pull bar moves upward.
4. according to the described dead head remover of claim 2, it is characterized in that: described fixture unit also comprises spacing behind pedestal cover plate, gripper edge, the workpiece, cylinder support, cylinder push-rod adaptor, cylinder push-rod adaptor lid.
5. according to the described dead head remover of claim 1, it is characterized in that: described auxiliary guide rail module comprises auxiliary guide rail, auxiliary guide rail bearing block, be located at auxiliary guide rail bearing shell in the auxiliary guide rail bearing block, auxiliary guide rail bearing shell spacer, the photoelectricity seat left side and the photoelectricity seat right side that are installed on auxiliary guide rail bearing block both sides respectively, photoelectricity are spacing.
6. according to the described dead head remover of claim 5, it is characterized in that: described auxiliary guide rail module also comprises auxiliary guide rail seat, auxiliary guide rail bearing shell lid.
7. according to the described dead head remover of claim 5, it is characterized in that: described auxiliary guide rail module also comprises the photoelectricity frame left side in order to an installation photoelectricity seat left side that is loaded on auxiliary guide rail bearing block one side, the photoelectricity frame right side in order to the installation photoelectricity seat right side that is loaded on auxiliary guide rail bearing block opposite side.
8. according to the described dead head remover of claim 1, it is characterized in that: described table top is provided with substrate, and cabling plate, keyset, magnetic valve are installed on the described substrate, and described translation module is installed on the substrate.
CN 201320087386 2013-02-26 2013-02-26 Gate and riser removing machine Expired - Fee Related CN203076566U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201320087386 CN203076566U (en) 2013-02-26 2013-02-26 Gate and riser removing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201320087386 CN203076566U (en) 2013-02-26 2013-02-26 Gate and riser removing machine

Publications (1)

Publication Number Publication Date
CN203076566U true CN203076566U (en) 2013-07-24

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ID=48822443

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201320087386 Expired - Fee Related CN203076566U (en) 2013-02-26 2013-02-26 Gate and riser removing machine

Country Status (1)

Country Link
CN (1) CN203076566U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111610A (en) * 2013-02-26 2013-05-22 苏州大学 Casting head remover

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103111610A (en) * 2013-02-26 2013-05-22 苏州大学 Casting head remover
CN103111610B (en) * 2013-02-26 2015-11-25 苏州大学 A kind of dead head removes machine

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130724

Termination date: 20160226

CF01 Termination of patent right due to non-payment of annual fee