CN203076057U - Waste tobacco leaf and waste tobacco stem crushing equipment - Google Patents
Waste tobacco leaf and waste tobacco stem crushing equipment Download PDFInfo
- Publication number
- CN203076057U CN203076057U CN 201320050667 CN201320050667U CN203076057U CN 203076057 U CN203076057 U CN 203076057U CN 201320050667 CN201320050667 CN 201320050667 CN 201320050667 U CN201320050667 U CN 201320050667U CN 203076057 U CN203076057 U CN 203076057U
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- waste tobacco
- pulverizer
- waste
- holding vessel
- offal
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Abstract
The utility model discloses waste tobacco leaf and waste tobacco stem crushing equipment which is characterized by comprising a belt conveyer (1), wherein a permanent magnet rotary drum (11) is arranged at the tail end of the belt conveyer (1), the belt conveyer (1) conveys waste materials into a primary crushing device (2), crushed tobacco powder is blown into a transferring storage tank (4) through a first fan (3) on the side surface of the primary crushing device (2), a spiral conveyer (5) is arranged under the transferring storage tank (4) and conveys the tobacco powder into a secondary crushing device (6), the crushed tobacco powder is blown into a finished product storage tank (8) by a second fan (7) on the side surface of the secondary crushing device (6), the finished product storage tank (8) is connected with a dedusting collecting tank (9), and dedusting covers (10) are arranged on the transferring storage tank (4) and the dedusting collecting tank (9). The waste tobacco leaf and waste tobacco stem crushing equipment can perform secondary crushing on the waste materials simultaneously, therefore, the production efficiency is improved, the tobacco powder is prevented from being manufactured into counterfeit cigarettes for sale, the tobacco powder burning probability is reduced, the working environment is optimized, and receipts from enterprises increase.
Description
Technical field
The utility model relates to a kind of waste tobacco, waste tobacco stalk disintegrating apparatus, belongs to tobacco production equipment technical field.
Background technology
Cigarette is our the often commodity of contact, and cigarette needs to select qualified tobacco leaf in process of production, then with tobacco leaf through playing the production and processing of cigarette redrying line, tobacco leaf with after offal separates, is passed through cigar mill again and manufactures cigarette.And for generally all pulverize processing at the select underproof waste tobacco of Threshing Re-dry Product Line, waste tobacco stalk, the offal after the pulverizing should reach the above standard of 50 orders, and the offal after the pulverizing can be used as the raw material of producing compound fertilizer.But existing present disintegrating apparatus exists many shortcomings:
(1) now only once pulverize at present, offal does not reach respective standard, in might coming into the market, is utilized by the opportunist, is made into false smoke and sells.
(2) if use a machine to carry out twice pulverizing to reach requirement, will change some parts so, operation is numerous and diverse, inefficiency, and the working time is long, has increased working strength of workers.
(3) in the crushing process, the friction generation spark between the sheet of forging a knife the metal sundries in the waste material can appear and, thus the situation of the offal after pulverizing that ignites.
(4) in the production process, because offal is more tiny, dust often flies away to whole workshop, influences production and processing and endanger producers healthy.
(5) can crushing quantity to occur in course of conveying excessive for the offal after pulverizing, carries untimely, thereby initiation pulverizer stall, parking, even the phenomenon of machine breakdown.
(6) the existing once pulverizing of carrying out at present, apparatus of load is excessive, and machinery runs up for a long time and damages easily down, influences operating efficiency.
Summary of the invention
The purpose of this utility model is: a kind of waste tobacco, waste tobacco stalk disintegrating apparatus are provided, the offal that solves after pulverizing is in process of production utilized by the opportunist easily, being made into false smoke sells, solve waste tobacco, the waste tobacco stalk crush efficiency is low, offal easy firing in the crushing process, it is excessive to pulverize the back dust, influences the carrying out of whole production processing and the problems such as air quality of workshop and surrounding enviroment.
The technical solution of the utility model: a kind of waste tobacco, the waste tobacco stalk disintegrating apparatus, comprise belt conveyor, the belt conveyor end has the permanent magnet cylinder, belt conveyor is delivered to pulverizer No. one time with waste material, offal after the pulverizing is delivered to the transfer holding vessel by the first blower fan wind of a pulverizer side installation, under the transfer holding vessel conveying worm is arranged, conveying worm is transported to offal in the secondary pulverizer, the second blower fan wind that offal after the pulverizing is installed by the secondary pulverizer side is delivered in the finished product holding vessel, the finished product holding vessel is connected with the dedusting collecting tank, the transfer holding vessel, on the dedusting collecting tank dust excluding hood is arranged.
Above-mentioned waste tobacco, waste tobacco stalk disintegrating apparatus, a described pulverizer is equipped with first web plate, and the screen size of first web plate is: 2.50～6.00mm.
Above-mentioned waste tobacco, waste tobacco stalk disintegrating apparatus, described secondary pulverizer is equipped with second web plate, and the screen size of second web plate is: 0.250～0.850mm.
Above-mentioned waste tobacco, waste tobacco stalk disintegrating apparatus, described transfer holding vessel discharge end is provided with flow control valve.
Above-mentioned waste tobacco, waste tobacco stalk disintegrating apparatus, described finished product holding vessel discharge end is provided with the cross unloading valve.
The feed pipe inwall place that is connected between above-mentioned waste tobacco, the waste tobacco stalk disintegrating apparatus, described first blower fan and a pulverizer is provided with magnet.
Above-mentioned waste tobacco, waste tobacco stalk disintegrating apparatus, the quantity of described first blower fan are 1 or 2.
Above-mentioned waste tobacco, waste tobacco stalk disintegrating apparatus, the quantity of described second blower fan are 1 or 2.
The beneficial effects of the utility model: pulverizer of installation and secondary pulverizer can carry out secondary to waste material simultaneously to be pulverized, and can increase work efficiency, and makes the powder after the pulverizing reach respective standard; The permanent magnet cylinder of belt conveyor end is provided with permanent magnet, can effectively avoid in the crushing process, and the metal sundries that contains in the waste material enters behind pulverizer and forges a knife that friction produces spark between the sheet, thereby ignites offal after pulverizing; The carrier pipe inwall place that is connected between first blower fan and the pulverizer is equipped with that magnet is adsorbable lives the metal sundries that the permanent magnet cylinder does not adsorb, and accomplishes double-layer safety; Two first blower fans and two second blower fans are installed, can prevent effectively that pulverizer from occurring carrying offal untimely, cause stall, parking, even the phenomenon of machine breakdown; Be covered with dust excluding hood on transfer holding vessel and the dedusting collecting tank and use the conveying worm of good leak tightness that material is carried, can avoid dust to fly away, optimize working environment to whole workshop; The dedusting collecting tank can be collected dust floating in the finished product holding vessel, avoids the floating dust in the finished product holding vessel too much, easily gushes out to whole workshop during the pack operation; The cross unloading valve of finished product holding vessel discharge end can effectively be avoided causing when material falls that dust is excessive in the pack process; Offal after the pulverizing can be used as the raw material of producing compound fertilizer, has improved the service efficiency of tobacco leaf, increases enterprise's income, and the offal after effectively having prevented to pulverize comes into the market and is made into the phenomenon that false smoke is sold.
Description of drawings
Accompanying drawing 1 is a structural representation of the present utility model;
Accompanying drawing 2 is a design of part schematic diagram of the present utility model;
Accompanying drawing 3 is a design of part schematic diagram of the present utility model;
The 1-belt conveyor, pulverizer of 2-, 3-first blower fan, 4-transfer holding vessel, 5-conveying worm, 6-secondary pulverizer, 7-second blower fan, 8-finished product holding vessel, 9-dedusting collecting tank, the 10-dust excluding hood, 11-permanent magnet cylinder, 12-second web plate, the 13-flow control valve, the 14-magnet, 15-cross unloading valve, 16-first web plate.
The specific embodiment
Embodiment of the present utility model: as shown in drawings, this waste tobacco, the waste tobacco stalk disintegrating apparatus includes a belt conveyor 1, the end of belt conveyor 1 is equipped with a permanent magnet cylinder 11, the waste tobacco that belt conveyor 1 will be pulverized, waste tobacco stalk is transported in pulverizer 2, offal after pulverizing for the first time is transported in the transfer holding vessel 4 by two first blower fans 3 that are installed in pulverizer 2 left and right sides faces, the discharging opening of transfer holding vessel 4 is over against the charging aperture of conveying worm 5, offal after conveying worm 5 will be pulverized for the first time is delivered to be pulverized in the secondary pulverizer 6, the left and right sides face of secondary pulverizer 6 respectively is equipped with one second blower fan 7, powder after pulverizing is for the second time delivered in the finished product holding vessel 8 by second blower fan, 7 wind, finished product holding vessel 8 is connected with dedusting collecting tank 9 by airduct, on transfer holding vessel 4 and dedusting collecting tank 9, all be covered with dust excluding hood 10, the feed pipe inwall place that is connected between first blower fan 3 and the pulverizer 2 is equipped with magnet 14, transfer holding vessel 4 discharge ends are equipped with flow control valve 13, and finished product holding vessel 8 discharge ends are equipped with cross unloading valve 15.
The concrete operations of this equipment are as follows:
1, the preliminary preparation before the start: conscientiously check the instrument that stays when whether also leaving maintenance or cleaning machine on every machine; Close secondary and pulverize the valve of waste tobacco, waste tobacco stalk discharging; Be ready to adorn the packaging bag of offal, open general supply then.
2, device start: the cross unloading valve 15 of opening finished product holding vessel 8 discharge ends earlier, be installed in second blower fan 7 of secondary pulverizer about 6 in unlatching, and then unlatching secondary pulverizer 6, treat just to open conveying worm 5 after secondary pulverizer 6 is stablized, then just opening installation at first blower fan 3 and a pulverizer 2 of the left and right sides of a pulverizer 2 face, treat just to open belt conveyor 1 after a pulverizer 2 starts normally, treat that the normal operation of equipment of all unlatchings just began to feed intake after 5 to 10 minutes.
3, feed intake: waste tobacco, waste tobacco stalk can not be put in order bag and drop in the belt conveyor 1, require waste tobacco, waste tobacco stalk evenly to drop into belt conveyer 1, the charging time of every bag waste tobacco, waste tobacco stalk is all at 1 to 2 minute, and the operating personnel that feed intake sometimes can decide according to field apparatus ruuning situation.Feed intake too much when once pulverizing, when secondary pulverizer 6 was pulverized synchronously with a pulverizer 2, the flow that enters secondary pulverizer 6 can be controlled with the flow control valve 13 of transfer holding vessel 4 lower ends of the offal storage after pulverizing for the first time.After the pulverizer overload, overload protection arrangement will stop the motor operation, at this moment, ability operational outfit after material unnecessary in the equipment must being taken out, otherwise equipment stall still can occur or can't move.
4, device shutdown: wait to allow equipment operation a period of time after having fed intake earlier, the material in the estimating apparatus is all pulverized and wind is delivered to behind the finished product holding vessel 8 just closing device, the reversed in order of device shutdown order during just with opening of device.
Should reach standard more than 50 orders to the pulverizing of waste tobacco, waste tobacco stalk, but the existing at present pulverizing of waste tobacco, waste tobacco stalk generally only once the pulverizing, the size of once pulverizing the back offal is about 1/6 inch or littler, but do not reach the requirement after the pulverizing, Da Xiao offal still can carry out chopping processing like this, is made into cigarette.Institute is unallowed but this is national regulation, if such offal comes into the market, might be made into false smoke by opportunist's utilization sells, if use a pulverizer that the offal after once pulverizing is pulverized once more, because the size difference of the offal after pulverizing needs to change the web plate in the pulverizer, like this, whole manufacturing procedure is just more numerous and diverse, and consuming time more, and production efficiency is lower.The utility model is primarily aimed at the problems referred to above, existing equipment is carried out a technological improvement, be provided with pulverizer 2 and secondary pulverizer 6, offal after No. one time pulverizer 2 is pulverized is transported to by other machine and carries out the secondary pulverizing in the secondary pulverizer 6, can carry out secondary operations to waste material with the time, so just can make the offal after the pulverizing reach corresponding standard, simplify manufacturing procedure, improve production efficiency.Because the size of the offal after secondary is pulverized and once pulverize after offal vary in size, so the screen size that is installed in second web plate 12 in the secondary pulverizer 6 should be littler than the screen size of first web plate 16 in the pulverizer 2.Because the offal size after pulverizing for the first time is about 1/6 inch or littler, so, the screen size of first web plate 16 is: 2.50～6.00mm, the offal size after pulverizing for the second time is more than 50 orders, so the screen size of second web plate 12 is: 0.250～0.850mm.Because varying in size of the offal after pulverizing for the first time and pulverizing for the second time, the rotating speed of its pulverizer is also inconsistent, because of the rotating speed of secondary pulverizer 6 is lower than pulverizer 2 No. one time, so the unit interval crushing quantity of secondary pulverizer 6 is lower than pulverizer 1 No. one time, offal after No. one time pulverizer 2 is pulverized can not directly be delivered in the secondary pulverizer 6, can cause that like this secondary pulverizer 6 untimely situation occurs pulverizing and occurs.For addressing the above problem, so between pulverizer 2 and secondary pulverizer 6, a transfer holding vessel 4 is installed, what of the material that enters in the secondary pulverizer 6 flow control valve 13 of transfer holding vessel 4 discharge ends can regulate, and many materials can temporarily be stored in the transfer holding vessel.In the equipment running process, when feeding intake, may be doped with metal sundries in waste tobacco, the waste tobacco stalk, end at belt conveyor 1 is equipped with a permanent magnet cylinder 11, on the permanent magnet cylinder 11 permanent magnet is installed, the metal sundries that contains in the adsorbable firmly waste material is avoided in crushing process, metal sundries enters behind pulverizer and forges a knife that friction causes spark between the sheet, thereby ignites offal after pulverizing.The feed pipe inwall place that is connected between first blower fan 3 and a pulverizer 2 is equipped with magnet 14, avoids occurring because leaking appears in permanent magnet cylinder 11 inhales, and metal sundries enters the situation of secondary pulverizer 6, can play the effect of double-layer safety.In the existing technology, the pulverizer side only is equipped with a blower fan and carries out mass transport, but pulverizer often occurs because crushing quantity is excessive, and the blower fan conveying is untimely, to such an extent as to cause the pulverizer stall, the phenomenon of stopping, machine breakdown may appear when serious, so in the utility model, two first blower fans 3 are installed in the left and right sides of a pulverizer 2, in the left and right sides of secondary pulverizer 6 two second blower fans 7 are installed, have so just avoided crushing quantity excessive, carry untimely situation to occur.Because in crushing process, offal is a fine particles, flies away easily to whole workshop, has influenced the carrying out of production and processing, in order to prevent flying away of dust, so be covered with dust excluding hood 10 on transfer holding vessel 4 and dedusting collecting tank 9, dust excluding hood 10 usefulness clothes are made, when the dust on being bonded at cloth runs up to a certain degree, can fall to automatically in transfer holding vessel 4 or the dedusting collecting tank 9, or beat it is dropped, thereby avoid it to fly away everywhere, this has just optimized workman's working environment.Replacing belt conveyor 1 to carry out offal with conveying worm 5 between transfer holding vessel 4 and secondary pulverizer 6 carries, because a lot of fine particles can occur through the offal after pulverizing for the first time, if continue words with the belt conveyor conveying, because of belt conveyor opens wide, particulate will fly away to whole workshop, therefore the conveying worm 5 with good leak tightness carries out mass transport, reduces flying away of dust, further controls the diffusion of dust.Offal after pulverizing for the second time is transported in the finished product holding vessel 8 by second blower fan 7, because the size of the offal after pulverizing is the above sizes of 50 orders, has become dust, and dust can be full of whole finished product holding vessel 8 when falling into finished product holding vessel 8.Because finished product holding vessel 8 mainly packs operation, floating dust is too much, when pack, will make floating dust gush out from finished product holding vessel 8 discharge ends, fly away in the workshop, for this reason, on finished product holding vessel 8 tops an airduct is installed and is connected to dedusting collecting tank 9, the absorption affinity in the airduct can absorb floating dust to dedusting collecting tank 9, reduces the floating Dust Capacity in the finished product holding vessel 8.The discharge end of finished product holding vessel 8 is equipped with cross unloading valve 15,6 scraper plates are installed on the main shaft of cross unloading valve 15, in the pack process, axle on the driven by motor cross unloading valve 15 rotates, scraper plate on the axle scrapes material along rotation direction, this has just prevented material when pack, and material directly falls and causes that dust is excessive.The material that pack packing is good can be used as the raw material of making compound fertilizer, play resource rationally, make full use of, also brought new income for enterprise.
Claims (8)
1. waste tobacco, the waste tobacco stalk disintegrating apparatus, it is characterized in that: comprise belt conveyor (1), belt conveyor (1) end has permanent magnet cylinder (11), belt conveyor (1) is delivered to a pulverizer (2) with waste material, first blower fan (3) wind that offal after the pulverizing is installed by a pulverizer (2) side is delivered to transfer holding vessel (4), conveying worm (5) is arranged under the transfer holding vessel (4), conveying worm (5) is transported to offal in the secondary pulverizer (6), second blower fan (7) wind that offal after the pulverizing is installed by secondary pulverizer (6) side is delivered in the finished product holding vessel (8), finished product holding vessel (8) is connected with dedusting collecting tank (9), transfer holding vessel (4), dust excluding hood (10) is arranged on the dedusting collecting tank (9).
2. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: a pulverizer (2) is equipped with first web plate (16), and the screen size of first web plate (16) is: 2.50～6.00mm.
3. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: secondary pulverizer (6) is equipped with second web plate (12), and the screen size of second web plate (12) is: 0.250～0.850mm.
4. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: transfer holding vessel (4) discharge end is provided with flow control valve (13).
5. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: finished product holding vessel (8) discharge end is provided with cross unloading valve (15).
6. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: the feed pipe inwall place that is connected between first blower fan (3) and the pulverizer (2) is provided with magnet (14).
7. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: the quantity of first blower fan (3) is 1 or 2.
8. waste tobacco according to claim 1, waste tobacco stalk disintegrating apparatus is characterized in that: the quantity of second blower fan (7) is 1 or 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320050667 CN203076057U (en) | 2013-01-29 | 2013-01-29 | Waste tobacco leaf and waste tobacco stem crushing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201320050667 CN203076057U (en) | 2013-01-29 | 2013-01-29 | Waste tobacco leaf and waste tobacco stem crushing equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203076057U true CN203076057U (en) | 2013-07-24 |
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ID=48821940
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201320050667 Expired - Fee Related CN203076057U (en) | 2013-01-29 | 2013-01-29 | Waste tobacco leaf and waste tobacco stem crushing equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203076057U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043637A (en) * | 2014-06-11 | 2014-09-17 | 云南昆船设计研究院 | Waste tobacco stem and tobacco leaf crushing and damaging treatment system |
| CN110897190A (en) * | 2019-11-28 | 2020-03-24 | 中国船舶工业总公司七一五研究所宜昌分部 | Production process of tobacco sheets by rolling method |
| CN114378103A (en) * | 2022-01-17 | 2022-04-22 | 江苏华正环保科技有限公司 | A stalk processing system for tobacco industry |
-
2013
- 2013-01-29 CN CN 201320050667 patent/CN203076057U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043637A (en) * | 2014-06-11 | 2014-09-17 | 云南昆船设计研究院 | Waste tobacco stem and tobacco leaf crushing and damaging treatment system |
| CN110897190A (en) * | 2019-11-28 | 2020-03-24 | 中国船舶工业总公司七一五研究所宜昌分部 | Production process of tobacco sheets by rolling method |
| CN114378103A (en) * | 2022-01-17 | 2022-04-22 | 江苏华正环保科技有限公司 | A stalk processing system for tobacco industry |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130724 Termination date: 20200129 |
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| CF01 | Termination of patent right due to non-payment of annual fee |