CN203070482U - Integrated alarm device for PCV profiled bar production exceptional situation - Google Patents
Integrated alarm device for PCV profiled bar production exceptional situation Download PDFInfo
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- CN203070482U CN203070482U CN 201220693658 CN201220693658U CN203070482U CN 203070482 U CN203070482 U CN 203070482U CN 201220693658 CN201220693658 CN 201220693658 CN 201220693658 U CN201220693658 U CN 201220693658U CN 203070482 U CN203070482 U CN 203070482U
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- alarm device
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- intelligent sensing
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Abstract
The utility model, which relates to the monitoring alarm device technical field, provides an integrated alarm device for a PCV profiled bar production exceptional situation. The integrated alarm device comprises an intelligent sensing special-purpose pressure gauge, an electric cabinet, and an alarm device, wherein the intelligent sensing special-purpose pressure gauge can be installed on a cooling sizing mould and is used for detecting the internal vacuum degree of the mould. An alarm signal output terminal that is capable of outputting an alarm signal after that a measurement value exceeds a set range is displayed is arranged on the intelligent sensing special-purpose pressure gauge; the alarm signal output terminal of the intelligent sensing special-purpose pressure gauge is electrically connected with an electrically-controlled first signal input terminal; and an electrically-controlled output terminal thereof is electrically connected with the alarm device. The provided device with the reasonable and compact structure can be used conveniently. The intelligent sensing special-purpose pressure gauge is used to monitor the internal vacuum degree of the cooling sizing mould and gives an alarm when deviation exceeding occurs; an infrared probe is used to detect a real-time cross-section shape of a viscous flow-state parison, thereby reducing the labor intensity of the monitoring personnel, improving the work efficiency, enhancing the product qualification rate and lowering the cost. Moreover, the provided integrated alarm device has the characteristics of simpleness, convenience, reliability and high efficiency.
Description
Technical field
The utility model relates to the monitoring alarm device technical field, is that a kind of PVC profile shapes is produced unusual condition integrated alarm device.
Background technology
At present the PVC profile shapes technological process of production is comparatively complicated: just mix → double screw extrusion machine extrusion molding → typing platform mold cools down typing → traction → fixed length cutting → test package → warehouse-in → sale from the choosing of raw material → incoming test → raw material proportioning weighing → raw material.In order to produce qualified product, the technological process of PVC profile shapes whole production must strictly be monitored, some links go wrong all may influence the ordinary production of PVC profile shapes, but in PVC profile shapes quality management system effectively, the link of difficult monitoring is exactly that the PVC profile shapes is extruded informant worker's operation, because this link exists the uncertain factor that influences PVC profile shapes ordinary production more, for example equipment failure, the quality fluctuation of raw material, PVC profile shapes public work ruuning situation, operative technique personnel's ability to work etc., usually the normal general abnormality that occurs of PVC profile shapes production has: the section bar putty, fracture, break, the bridging of section bar corner, the cooling and shaping equipment failure, main frame tripping operation fault, the production fluctuation of the improper appearance of operative technique personnel's parameter adjustment etc., in order to find the abnormality that the production of PVC profile shapes occurs in the very first time, must strengthen PVC profile shapes production line ruuning situation is patrolled and examined and monitored by extruding line operative technique personnel, by in time patrolling and examining, self check, inspection is found mutually, but because being extruded line operative technique personnel's ability to work, the more influence of human factors such as sense of responsibility, be difficult to accomplish in the very first time, find to produce unusual condition, thereby cause the production of PVC profile shapes to pause, problems such as qualification rate is low.
Summary of the invention
The utility model provides a kind of PVC profile shapes to produce unusual condition integrated alarm device, overcome the deficiency of above-mentioned prior art, its production unusual condition that can effectively solve existing PVC profile shapes production existence only can pass through manual inspection, self check and inspection mutually, and monitoring efficiency is low, the problem of quality monitoring difference.
The technical solution of the utility model realizes by following measure: a kind of PVC profile shapes is produced unusual condition integrated alarm device, comprise the intelligent sensing special pressure table that can be installed on the cooling and shaping mould and detect its internal vacuum, electric cabinet and alarm device, have on the intelligent sensing special pressure table can show measured value exceed set range after alarm signal output ends of output alarm signal, automatically controlled first signal input terminal and automatically controlled lead-out terminal are arranged on the electric cabinet, alarm signal output ends of intelligent sensing special pressure table is electrically connected by pressure anomaly alarm cables and automatically controlled first signal input terminal, and the input terminal of automatically controlled lead-out terminal and alarm device is electrically connected.
Be the further optimization and/or improvements to above-mentioned utility model technical scheme below:
Automatically controlled secondary signal input terminal can be arranged on the above-mentioned electric cabinet, and automatically controlled secondary signal input terminal is electrically connected with the cross section real time monitoring apparatus of the real-time cross sectional shape that can detect the viscous state parison.
Above-mentioned cross section real time monitoring apparatus can comprise can be fixedly mounted on the infra-red ray detection device on the frame between cooling and shaping mould and the extrusion device, the infrared probe of the real-time cross sectional shape that can obtain extrusion device discharging place viscous state parison is installed on the infra-red ray detection device, having on the infra-red ray detection device can be at the standard of the real-time cross sectional shape that obtains and the PVC profile shapes contrast cross sectional shape signal output terminal of warning of output alarm signal simultaneously not, and the signal output terminal of warning of infra-red ray detection device is electrically connected by cross section abnormal alarm cable and automatically controlled secondary signal input terminal.
Above-mentioned alarm device is alarm display lamp or alarm bell.
The utility model reasonable and compact in structure, easy to use, it is by intelligent sensing special pressure table monitoring cooling and shaping mould internal vacuum and warning when overproof, detect the real-time cross sectional shape of viscous state parison by infrared probe, thereby alleviate monitoring personnel's labour intensity, improve work efficiency, improve product percent of pass, reduce the cost, have easy, reliable, characteristics of high efficiency.
Description of drawings
Accompanying drawing 1 is the connection diagram of the utility model most preferred embodiment.
Coding in the accompanying drawing is respectively: 1 is the cooling and shaping mould, and 2 is intelligent sensing special pressure table, and 3 is electric cabinet, 4 is alarm signal output ends, and 5 is automatically controlled first signal input terminal, and 6 is automatically controlled lead-out terminal, 7 is the pressure anomaly alarm cables, and 8 is extrusion device, and 9 is infra-red ray detection device, 10 is automatically controlled secondary signal input terminal, 11 is the viscous state parison, and 12 is infrared probe, and 13 are the signal output terminal of warning, 14 is cross section abnormal alarm cable, and 15 are the alarm display lamp.
Embodiment
The utility model is not subjected to the restriction of following embodiment, can determine concrete embodiment according to the technical solution of the utility model and actual conditions.
In the utility model, for convenience of description, the description of the relative position relation of each parts all is that the Butut mode according to Figure of description 1 is described, as: the position relation of forward and backward, upper and lower, left and right etc. is what to determine according to the Butut direction of Figure of description.
Below in conjunction with embodiment and accompanying drawing the utility model is further described:
As shown in Figure 1, this PVC profile shapes is produced unusual condition integrated alarm device and is comprised the intelligent sensing special pressure table 2 that can be installed on the cooling and shaping mould 1 and detect its internal vacuum, electric cabinet 3 and alarm device, have on the intelligent sensing special pressure table 2 can show measured value exceed set range after alarm signal output ends 4 of output alarm signal, automatically controlled first signal input terminal 5 and automatically controlled lead-out terminal 6 are arranged on the electric cabinet 3, alarm signal output ends 4 of intelligent sensing special pressure table 2 is electrically connected by pressure anomaly alarm cables 7 and automatically controlled first signal input terminal 5, and automatically controlled lead-out terminal 6 is electrically connected with the input terminal of alarm device.By the common pointer pressure that detects its internal vacuum on original cooling and shaping mould 1 is replaced by intelligent sensing special pressure table 2, intelligent sensing special pressure table 2 is digital display, can also connect different input/output signals, show range, controlling alarm etc., set by the measurement demonstration range positive and negative deviation to intelligent sensing special pressure table 2, usually the abnormality that occurs during the PVC profile shapes is produced, as the section bar putty, fracture, break, the bridging of section bar corner, the cooling and shaping equipment failure, during main frame tripping operation fault, the capital makes the vacuum values emersion wave dynamic deviation of cooling and shaping mould 1, when intelligent sensing special pressure table 2 shows that measured value exceeds deviate, alarm device is started working, and reminds the PVC profile shapes to extrude line operative technique personnel in the very first time fault is handled.
Can above-mentioned PVC profile shapes be produced unusual condition integrated alarm device make further optimization and/or improvements according to actual needs:
As shown in Figure 1, automatically controlled secondary signal input terminal 10 is arranged on the electric cabinet 3, automatically controlled secondary signal input terminal 10 is electrically connected with the cross section real time monitoring apparatus of the real-time cross sectional shape that can detect viscous state parison 11.
As shown in Figure 1, the cross section real time monitoring apparatus comprises can be fixedly mounted on the infra-red ray detection device 9 on the frame between cooling and shaping mould 1 and the extrusion device 8, the infrared probe 12 of the real-time cross sectional shape that can obtain extrusion device 8 discharging place viscous state parisons 11 is installed on the infra-red ray detection device 9, having on the infra-red ray detection device 9 can be at the standard of the real-time cross sectional shape that obtains and the PVC profile shapes contrast cross sectional shape signal output terminal 13 of warning of output alarm signal simultaneously not, and the signal output terminal 13 of warning of infra-red ray detection device 9 is electrically connected by cross section abnormal alarm cable 14 and automatically controlled secondary signal input terminal 10.In extrusion device 8 dischargings place infrared probe 12 is installed, the trickle fluctuation of monitoring process parameter effectively, real-time cross sectional shape by surveying viscous state parison 11 also compares with the standard contrast cross sectional shape of PVC profile shapes, when the two shape not simultaneously, alarm device is started working, remind the PVC profile shapes to extrude line operative technique personnel in the very first time fault is handled, thereby in time pinpoint the problems, reduce PVC profile shapes processing waste.
As shown in Figure 1, alarm device is alarm display lamp 15 or alarm bell.Alarm display lamp 15 can in time be reminded operating personnel by flicker.
Above technical characterictic has constituted most preferred embodiment of the present utility model, and it has stronger adaptability and best implementation result, can increase and decrease non-essential technical characterictic according to actual needs, satisfies the demand of different situations.
Claims (4)
1. a PVC profile shapes is produced unusual condition integrated alarm device, it is characterized in that comprising the intelligent sensing special pressure table that can be installed on the cooling and shaping mould and detect its internal vacuum, electric cabinet and alarm device, have on the intelligent sensing special pressure table can show measured value exceed set range after alarm signal output ends of output alarm signal, automatically controlled first signal input terminal and automatically controlled lead-out terminal are arranged on the electric cabinet, alarm signal output ends of intelligent sensing special pressure table is electrically connected by pressure anomaly alarm cables and automatically controlled first signal input terminal, and the input terminal of automatically controlled lead-out terminal and alarm device is electrically connected.
2. PVC profile shapes according to claim 1 is produced unusual condition integrated alarm device, it is characterized in that having on the electric cabinet automatically controlled secondary signal input terminal, automatically controlled secondary signal input terminal is electrically connected with the cross section real time monitoring apparatus of the real-time cross sectional shape that can detect the viscous state parison.
3. PVC profile shapes according to claim 2 is produced unusual condition integrated alarm device, it is characterized in that the cross section real time monitoring apparatus comprises can be fixedly mounted on the infra-red ray detection device on the frame between cooling and shaping mould and the extrusion device, the infrared probe of the real-time cross sectional shape that can obtain extrusion device discharging place viscous state parison is installed on the infra-red ray detection device, having on the infra-red ray detection device can be at the standard of the real-time cross sectional shape that obtains and the PVC profile shapes contrast cross sectional shape signal output terminal of warning of output alarm signal simultaneously not, and the signal output terminal of warning of infra-red ray detection device is electrically connected by cross section abnormal alarm cable and automatically controlled secondary signal input terminal.
4. produce unusual condition integrated alarm device according to claim 1 or 2 or 3 described PVC profile shapes, it is characterized in that alarm device is alarm display lamp or alarm bell.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220693658 CN203070482U (en) | 2012-12-16 | 2012-12-16 | Integrated alarm device for PCV profiled bar production exceptional situation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN 201220693658 CN203070482U (en) | 2012-12-16 | 2012-12-16 | Integrated alarm device for PCV profiled bar production exceptional situation |
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CN203070482U true CN203070482U (en) | 2013-07-17 |
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CN 201220693658 Expired - Fee Related CN203070482U (en) | 2012-12-16 | 2012-12-16 | Integrated alarm device for PCV profiled bar production exceptional situation |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105404251A (en) * | 2015-09-21 | 2016-03-16 | 新疆天业(集团)有限公司 | Polyvinyl chloride synthesis process low-boiling column exhaust condensation on-line monitoring and alarm method |
CN114299698A (en) * | 2021-12-31 | 2022-04-08 | 英科医疗科技股份有限公司 | Automatic alarm system for PVC glove production |
-
2012
- 2012-12-16 CN CN 201220693658 patent/CN203070482U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105404251A (en) * | 2015-09-21 | 2016-03-16 | 新疆天业(集团)有限公司 | Polyvinyl chloride synthesis process low-boiling column exhaust condensation on-line monitoring and alarm method |
CN105404251B (en) * | 2015-09-21 | 2018-04-10 | 新疆天业(集团)有限公司 | The low boiling tower tail gas condensing on-line monitoring of polyvinyl chloride building-up process and alarm method |
CN114299698A (en) * | 2021-12-31 | 2022-04-08 | 英科医疗科技股份有限公司 | Automatic alarm system for PVC glove production |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130717 Termination date: 20161216 |
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CF01 | Termination of patent right due to non-payment of annual fee |