CN110926353B - Intelligent casing monitoring system - Google Patents
Intelligent casing monitoring system Download PDFInfo
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- CN110926353B CN110926353B CN201911165487.8A CN201911165487A CN110926353B CN 110926353 B CN110926353 B CN 110926353B CN 201911165487 A CN201911165487 A CN 201911165487A CN 110926353 B CN110926353 B CN 110926353B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/08—Measuring arrangements characterised by the use of optical techniques for measuring diameters
- G01B11/10—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving
- G01B11/105—Measuring arrangements characterised by the use of optical techniques for measuring diameters of objects while moving using photoelectric detection means
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01L—MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE
- G01L19/00—Details of, or accessories for, apparatus for measuring steady or quasi-steady pressure of a fluent medium insofar as such details or accessories are not special to particular types of pressure gauges
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Abstract
A sausage casing intelligent monitoring system comprises an air source filtering pressure reducer (1), a sausage casing extruder (4) and a sausage casing drying line, wherein the air source filtering pressure reducer (1) is connected with the sausage casing extruder (4) through an air pipeline (9), a sausage casing flattening device and a collecting device are arranged at the rear end of the sausage casing drying line, a secondary air source pressure reducing device and an air pressure sensor (3) are arranged between the air source filtering pressure reducer (1) and the sausage casing extruder (4), and the secondary air source pressure reducing device is positioned at the front end of the air pressure sensor (3); one or more sausage casing diameter measuring devices are arranged between the sausage casing extruder (4) and the sausage casing flattening device, and the position of each sausage casing diameter measuring device at least comprises the rear end of the sausage casing extruder (4) and the front end of the sausage casing drying line. This casing intelligent monitoring system conveniently measures the casing diameter, and the casing diameter that makes produce is even, can effectively improve production efficiency.
Description
Technical Field
The invention relates to the technical field of food processing monitoring, in particular to an intelligent monitoring system for collagen casings.
Background
Casings are animal products made by scraping large and small intestines of livestock, and are mainly used as casings for filling sausages and sausages. The use of collagen for the manufacture of edible casings is now emerging. The general process for preparing the sausage casing comprises the following steps: compressed air enters a pressure reducer for pressure reduction, then air flow is regulated through a manual knob of a flow regulator, pressure is read and displayed through a pressure transmitter, then the casing is extruded through a casing extruder, the air is dried in the casing in a hollow state all the time, and then the casing is dried through a drying line and enters a winder. An operator positioned at the front side of the winder controls whether the diameter of the casing meets the requirement by measuring with a plate ruler, judges the diameter of the casing by visually observing the change of the pressure in the pressure transmitter, and further adjusts the air flow to ensure the constancy of the pressure. And judging whether the sausage casing has a leakage point or not by visually observing the change of the pressure, and finding out the leakage point for leakage repairing.
However, there are some drawbacks in this current production flow:
firstly, the indirect control of the air pressure in the casing by manually controlling the flow rate is not as good as the direct control of the air pressure, and the process has higher requirements on the labor intensity and the proficiency of operators, so that the manual control of pressure regulation is not timely, the pressure fluctuation is large, and the diameter consistency of the casing is poor.
Secondly, whether a leakage point appears is judged by visually observing the numerical value change of the pressure display, the requirements on the energy and experience of operators are high, and the loss caused by mistaking and remedying the optimal time is often found out untimely.
Thirdly, the diameter of the casing is calculated by measuring the diameter of the casing with a ruler when rolling, and the defects are that the difficulty of measuring the moving casing with the ruler is large, the error is large, and 700 meters of casing is wasted once the diameter size exceeds the allowable range because the distance from the casing extruding machine to the middle of the rolling after drying is about 700 meters.
Although there are apparatuses and methods for detecting the diameter of casing by machine and then responding quickly in the prior art, for example, patent No. 201510590669.5 entitled machine vision width measuring machine and collagen casing diameter early warning analysis method provide a width measuring machine, which uses an array CCD industrial camera to vertically irradiate casing on a casing production line from top to bottom, and then calculates diameter data by using a host computer. However, when the width measuring machine is used, the sausage casing scraps flowing through the width measuring machine can easily fall onto the width measuring machine, and the incident light charge amount and the measurement precision are affected.
Furthermore, the moisture content of the raw materials is also an important factor in the sausage casing diameter during the sausage casing making process, and the moisture content of the raw materials directly influences the diameter and the leakage point of the extruded sausage casing under the condition of constant initial pressure. In this case, it is common practice to increase or decrease the pressure value in advance according to the water content of the raw material when producing the casing, which is highly related to the skill level of the operator and also adds extra work.
Disclosure of Invention
The invention mainly aims at the problems that the sausage casing production flow is unreasonable, the diameter of the sausage casing is inaccurate to measure, and the skill level of an operator is high in the whole production process, and provides an intelligent sausage casing monitoring system which is convenient to measure the diameter of the sausage casing, so that the produced sausage casing has uniform diameter, and the production efficiency can be effectively improved.
The technical scheme of the invention is as follows:
a sausage casing intelligent monitoring system comprises an air source filtering pressure reducer, a sausage casing extruder and a sausage casing drying line, wherein the air source filtering pressure reducer is connected with the sausage casing extruder through an air pipeline, a sausage casing flattening device and a collecting device are arranged at the rear end of the sausage casing drying line, a secondary air source pressure reducing device and an air pressure sensor are arranged between the air source filtering pressure reducer and the sausage casing extruder, the secondary air source pressure reducing device is positioned at the front end of the pressure sensor, and the pressure conveyed by the air source filtering pressure reducer can be further reduced to the specified pressure required by the manufacture of the sausage casing; the sausage casing diameter measuring device is characterized in that one or more sausage casing diameter measuring devices are arranged between the sausage casing extruder and the sausage casing flattening device, the position of each sausage casing diameter measuring device at least comprises the rear end of the sausage casing extruder and the front end of the sausage casing drying line, monitoring is carried out from the source position of the sausage casing, once the air pressure in the sausage casing is unstable in a short time, the leakage point phenomenon occurs, operators can find the leakage point phenomenon in time conveniently, the reaction is carried out early, and the phenomenon that the sausage casings on the drying line at the back are large-area unqualified is avoided.
Furthermore, the secondary air source pressure reducing device comprises an electric pressure reducing valve, the pressure in the air pipeline can be kept constant, and in addition, the connection with a control unit is convenient, so that automatic or semi-automatic control is realized. Of course, the secondary air source pressure reducing device can also adopt a common air flow meter, and only needs manual operation.
Furthermore, the intelligent casing monitoring system also comprises a central controller, wherein the central controller is respectively electrically connected with the secondary air source pressure reducing device, the air pressure sensor and each casing diameter measuring device, and can regulate the secondary air source pressure reducing device according to data transmitted by the casing diameter measuring device. When the measured value of the casing diameter measuring device at the rear end of the casing extruder is smaller than a set value, the central controller controls the secondary air source pressure reducing device to increase the pressure, and vice versa, so that the air pressure in the casing is adjusted and regulated in an automatic mode, the diameter precision of the casing can be effectively improved, the consistency of the casing can be effectively guaranteed, the yield is improved, the labor intensity of operators can be reduced, and the input pressure in the casing does not need to be judged by experience according to the dryness and wetness degree of the casing raw materials.
Preferably, the central controller further comprises a display device and an alarm device. When abnormal conditions occur, the alarm is given in time to inform an operator, so that the operator can see abnormal pressure values and abnormal points in the display device, and timely response is facilitated.
According to the intelligent casing monitoring system, the position of the casing diameter measuring device further comprises a position between the rear end of the casing drying line and the casing flattening device. Namely, the front end and the rear end of the casing drying line are respectively provided with a casing diameter measuring device.
Furthermore, a sausage casing length measuring device is arranged behind the sausage casing diameter measuring device between the rear end of the sausage casing extruder and the front end of the sausage casing drying line. The sausage casing length measuring device comprises a meter counter, and the length of the sausage casing can be measured from the position of the sausage casing diameter measuring device at the front end.
Further, the casing length measuring device is electrically connected with the central controller. The distance value between the casing diameter measuring devices at the front end and the rear end of the casing drying line is input into the central controller in advance, and the central controller automatically compares the casing diameter values measured by the front casing diameter measuring device and the rear casing diameter measuring device aiming at the same point of the casing according to the casing length information provided by the casing length measuring devices so as to analyze the diameter change value of the dried casing.
According to the intelligent sausage casing monitoring system, a gas flowmeter is further arranged between the gas source filtering pressure reducer and the sausage casing extruder, and the gas flowmeter is electrically connected with the central controller. When a leakage point appears on the casing produced behind the casing extruder, the air flow in the air pipeline in front of the casing extruder is inevitably increased, and the central controller triggers the alarm device to remind an operator of paying attention after detecting that the numerical value in the gas flowmeter is suddenly increased.
According to the intelligent sausage casing monitoring system, the intelligent sausage casing diameter measuring device is internally provided with the laser scanning system and the embedded digital processing circuit, and the light source of the intelligent sausage casing diameter measuring device irradiates the sausage casing along the horizontal direction, so that the influence of other foreign matters on the accuracy of the measuring result is avoided. The diameter signal generated by the scanning system is converted into a digital signal, then the actual diameter value and related data of the sausage casing are obtained through system operation processing, and an output interface of the sausage casing diameter measuring device transmits the measured data to the central controller.
According to the intelligent casing monitoring system, the casing flattening device comprises a pair of pressing wheels which are arranged up and down and used for flattening the casing and sealing the air in the casing.
The invention has the beneficial effects that:
1. according to the intelligent sausage casing monitoring system disclosed by the invention, the diameter measuring device of the sausage casing is positioned at the rear end of the sausage casing extruder and the front end of the sausage casing drying line, the monitoring is started from the source position of the sausage casing, once the air pressure in the sausage casing is unstable, the leakage point phenomenon occurs, the operator can conveniently find the leakage point phenomenon in time and perform early reaction, and the phenomenon that the sausage casing on the drying line at the back is unqualified in a large area is avoided.
2. The intelligent sausage casing monitoring system disclosed by the invention directly controls the air pressure through the electric pressure reducing valve, is more direct compared with a traditional mode that the air pressure is indirectly controlled by controlling the air flow through a traditional flowmeter, and is beneficial to improving the quality and stability of products. And the electric pressure reducing valve can be manually, semi-automatically and automatically controlled, and the control mode is more flexible and diversified.
3. According to the intelligent sausage casing monitoring system disclosed by the invention, the light source of the sausage casing diameter measuring device horizontally irradiates the sausage casing, so that foreign matters such as debris and the like generated in production are prevented from falling onto the diameter measuring device, and the accuracy of the measuring result is ensured.
4. The invention discloses an intelligent sausage casing monitoring system.A sausage casing length measuring device is arranged behind a sausage casing diameter measuring device at the front end, the length of the sausage casing can be measured from the starting position of sausage casing manufacturing, a central controller automatically compares the diameter values of the sausage casing measured by the front and the rear sausage casing diameter measuring devices at the same point of the sausage casing according to the sausage casing length information provided by the sausage casing length measuring device so as to analyze the diameter change value of the dried sausage casing, the stability of the whole sausage casing manufacturing process can be further ensured, the sausage casing diameter is uniform, and the qualification rate is improved.
Drawings
The aspects and advantages of the present application will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiments. The drawings are only for purposes of illustrating the preferred embodiments and are not to be construed as limiting the invention.
In the drawings:
fig. 1 is a schematic structural diagram of an intelligent casing monitoring system according to embodiment 1;
FIG. 2 is a schematic view of the caliper of this embodiment 1;
fig. 3 is a control flow chart of the central controller according to the embodiment 1;
fig. 4 is a schematic structural diagram of the intelligent casing monitoring system according to the embodiment 2;
fig. 5 is a control flow chart of the central controller according to the embodiment 2;
the components represented by the reference numerals in the figures are:
1. the device comprises a gas source filtering pressure reducer, 2, an electric pressure reducing valve, 3, an air pressure sensor, 4, an extruder, 5, a front diameter measuring instrument, 6, a meter counter, 7, a rear diameter measuring instrument, 8, a pair of pressing wheels, 9, an air pipeline, 10, a casing semi-finished product, 11, a central controller, 12 and a gas flowmeter.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that this disclosure can be more completely understood and fully conveyed to those skilled in the art, and the present disclosure may be implemented in various forms without being limited to the embodiments set forth herein.
Example 1
Referring to fig. 1, fig. 1 is an intelligent casing monitoring system according to this embodiment, which sequentially includes, from front to back, an air source filtering pressure reducer 1, a secondary air source pressure reducer, an air pressure sensor 3, a casing extruder 4, a front casing diameter measuring device, a casing length measuring device, a casing drying line, a back casing diameter measuring device, and a casing flattening device. The air source filtering pressure reducer 1 is connected with the casing extruder 4 through an air pipeline 9, the secondary air source pressure reducer is positioned at the front end of the air pressure sensor 3, the pressure transmitted by the air source filtering pressure reducer 1 can be further reduced to the specified pressure required by casing production, and the specific pressure value can be checked through the air pressure sensor 3. The back end of the casing extruder 4 is provided with an output casing semi-finished product 10, and the casing semi-finished product 10 is finally pressed into a film by a casing flattening device. Preferably, the casing flattening device comprises a pair of pinch rollers 8, and the pinch rollers 8 are arranged up and down and used for flattening the casing and isolating air in the casing.
Furthermore, two sausage casing diameter measuring devices, namely a front diameter measuring instrument 5 and a rear diameter measuring instrument 7, are arranged between the sausage casing extruder 4 and the sausage casing flattening device, the two sausage casing diameter measuring devices have the same structure and are different only in use position, and the structure of the diameter measuring instrument is shown in fig. 2. Specifically, the front diameter gauge 5 is positioned at the rear end of the casing extruder 4 and the front end of the casing drying line, monitoring is carried out from the source position of the casing, once the air pressure in the casing is unstable, a leak point phenomenon occurs, operators can find the leak point phenomenon in time conveniently and react early, and the phenomenon that the casing on the drying line at the back is unqualified in large area is avoided. The rear diameter gauge 7 is positioned between the rear end of the sausage casing drying line and the sausage casing flattening device, and the diameter size of the dried sausage casing can be checked. Through the use of two diameter measuring instruments in tandem, whether the whole casing making process is stable or not is convenient to analyze, and the product percent of pass is improved.
Furthermore, the diameter measuring instrument is internally provided with a laser scanning system and an embedded digital processing circuit, a light source of the diameter measuring instrument irradiates the casing along the horizontal direction, a diameter signal generated by the scanning system is converted into a digital signal, and then the digital signal is subjected to system operation processing to obtain an actual diameter value and related data of the casing. The light source of the diameter measuring instrument horizontally irradiates the casing to measure the diameter of the casing, and compared with the vertical use mode of the traditional diameter measuring equipment, the diameter measuring instrument effectively avoids foreign matters such as scraps generated in the production of the casing from influencing the accuracy of the measuring result, and improves the measuring precision.
In this embodiment, the secondary air source pressure reducing device comprises an electric pressure reducing valve 2, directly controls the output pressure, can keep the pressure in the air pipeline 9 constant, and is more stable compared with the mode that the traditional flowmeter controls the pressure in the indirect air pipeline 9 of the air flow. Moreover, the electric pressure reducing valve 2 is convenient to be connected with a control unit so as to realize automatic or semi-automatic control and effectively reduce the labor intensity. Of course, the secondary air source pressure reducing device can also adopt a common air flow meter, and only needs manual operation to adjust the pressure value.
In the present embodiment, a casing length measuring device is provided immediately behind the front caliper 5. The sausage casing length measuring device comprises a conventional length measuring device 6 on the market, and the length measuring device 6 can be used for measuring the length of the sausage casing from the front diameter measuring instrument 5.
With reference to fig. 3, the intelligent casing monitoring system further comprises a central controller 11, wherein the central controller 11 is electrically connected with the electric pressure reducing valve 2, the air pressure sensor 3, the front diameter gauge 5, the rear diameter gauge 7 and the meter counter 6 respectively, and can automatically adjust the electric pressure reducing valve 2 according to data transmitted by the front diameter gauge 5 and the rear diameter gauge 7. Specifically, when the measured value of the front diameter measuring instrument 5 is smaller than the set value, the central controller 11 controls the electric pressure reducing valve 2 to increase the pressure, and vice versa, and the air pressure in the casing is adjusted and regulated in an automatic mode, so that the diameter precision of the casing can be effectively improved, the consistency of the casing can be effectively guaranteed, the yield is improved, the labor intensity of operators can be reduced, and the input pressure in the extruder does not need to be judged by experience according to the dryness and wetness degree of the casing raw materials.
Preferably, the central controller 11 is further connected with a display screen and an alarm. Can in time report to the police when the abnormal conditions takes place, inform operating personnel, make operating personnel see abnormal pressure value and abnormal point in the display screen, be convenient for in time react. Of course, the electric pressure reducing valve 2 can also be controlled manually or semi-automatically, so that an operator can automatically adjust the pressure according to the pressure value displayed in the display screen, and more operability is increased.
Further, the meter counter 6 may measure the length of casing passing through the meter counter 6 from the position of the front caliper 5. The value of the distance between the front caliper 5 and the rear caliper 7 is also pre-entered into the central control 11, this length being generally slightly greater than the distance of the casing drying line. The central controller 11 can automatically compare the diameter values of the sausage casing measured by the front diameter measuring instrument 5 and the rear diameter measuring instrument 7 aiming at the same point of the sausage casing according to the length information of the sausage casing provided by the length counter 6 so as to analyze the change value of the diameter of the dried sausage casing. Normally, the diameter value of the dried sausage casing is slightly reduced, and if the difference value is continuously stable, the whole sausage casing manufacturing process is proved to be constant-pressure stable, no leakage point condition appears in the middle, and the sausage casing manufacturing quality can be accurately mastered.
Of course, the use of the meter counter 6 and the rear diameter gauge 7 is the preferred scheme, so that the quality of the sausage casing can be further ensured, and the production efficiency can be improved. If the production site is limited, the expected effect can be achieved by only using the front caliper 5.
Example 2
In the embodiment, a gas flowmeter 12 is additionally arranged between the gas source filtering pressure reducer 1 and the casing extruder 4, and the gas flowmeter 12 is electrically connected with the central controller 11 so as to further monitor the problem of leakage points in casing production and improve the casing manufacturing quality.
Referring to fig. 4 and 5, the gas flowmeter 12 of the present embodiment is located in the gas pipe 9 between the gas source filtering pressure reducer 1 and the electric pressure reducing valve 2, and is used to detect the air flow rate in the gas pipe 9 at the current position in real time, when a leakage point occurs in a casing produced at the back of the casing extruder 4, the air flow rate in the gas pipe 9 at the front of the casing extruder 4 will inevitably increase, and after the central controller 11 detects that the numerical value in the gas flowmeter 12 increases suddenly, an alarm device will be triggered to remind an operator to pay attention, and the leakage point of the casing can be repaired in time.
Other features not mentioned in this embodiment can be the same as those in embodiment 1, and are not described again.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or additions or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are also included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.
Claims (6)
1. The intelligent sausage casing monitoring system comprises an air source filtering pressure reducer (1), a sausage casing extruder (4) and a sausage casing drying line, wherein the air source filtering pressure reducer (1) is connected with the sausage casing extruder (4) through an air pipeline (9), and the rear end of the sausage casing drying line is provided with a sausage casing flattening device and a collecting device, and is characterized in that a secondary air source pressure reducing device and an air pressure sensor (3) are arranged between the air source filtering pressure reducer (1) and the sausage casing extruder (4), and the secondary air source pressure reducing device is positioned at the front end of the air pressure sensor (3);
one or more sausage casing diameter measuring devices are arranged between the sausage casing extruder (4) and the sausage casing flattening device, the position of each sausage casing diameter measuring device at least comprises the rear end of the sausage casing extruder (4) and the front end position of the sausage casing drying line, the position of each sausage casing diameter measuring device also comprises the position between the rear end of the sausage casing drying line and the sausage casing flattening device, and a sausage casing length measuring device is arranged behind the sausage casing diameter measuring device between the rear end of the sausage casing extruder (4) and the front end of the sausage casing drying line;
the sausage casing automatic comparison device is characterized by further comprising a central controller (11), wherein the central controller (11) is respectively electrically connected with the secondary air source pressure reducing device, the air pressure sensor (3) and each sausage casing diameter measuring device, the secondary air source pressure reducing devices can be adjusted according to data transmitted by the sausage casing diameter measuring devices, the sausage casing length measuring devices are electrically connected with the central controller, and the central controller automatically compares the diameter values of the sausage casings measured by the front and rear sausage casing diameter measuring devices at the same point of the sausage casings according to the sausage casing length information provided by the sausage casing length measuring devices so as to analyze the diameter change values of the dried sausage casings.
2. The intelligent casing monitoring system of claim 1 wherein the secondary gas source pressure relief device comprises an electrically operated pressure relief valve.
3. A sausage casing intelligent monitoring system according to claim 1, characterized in that the central controller (11) further comprises a display device and an alarm device.
4. A sausage casing intelligent monitoring system according to claim 1, wherein a gas flow meter (12) is further arranged between the gas source filtering pressure reducer (1) and the sausage casing extruder (4), and the gas flow meter (12) is electrically connected with the central controller (11).
5. The intelligent casing monitoring system according to claim 1, wherein the casing diameter measuring device is internally provided with a laser scanning system and an embedded digital processing circuit, and a diameter signal generated by the scanning system is converted into a digital signal and then subjected to system operation processing to obtain an actual diameter value of the casing.
6. A casing intelligent monitoring system as claimed in claim 5 wherein the light source of the casing diameter measuring device shines horizontally on the casing.
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