CN203044457U - A glass washing machine - Google Patents

A glass washing machine Download PDF

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Publication number
CN203044457U
CN203044457U CN 201220675453 CN201220675453U CN203044457U CN 203044457 U CN203044457 U CN 203044457U CN 201220675453 CN201220675453 CN 201220675453 CN 201220675453 U CN201220675453 U CN 201220675453U CN 203044457 U CN203044457 U CN 203044457U
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glass
cleaning
rollers
cleaning machine
double
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莫鸿程
苏宇航
陈继宏
钟全胜
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Zhongshan Donlim Weili Electrical Equipment Co Ltd
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Zhongshan Donlim Weili Electrical Equipment Co Ltd
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Abstract

The utility model discloses a glass cleaning machine relates to the mechanical design field. The glass cleaning machine comprises a rack, and comprises an input section conveying carrier roller group, a double-sided cleaning unit, a drying unit and an output section conveying carrier roller group which are arranged on the rack from front to back in an end-to-end butt joint mode, wherein glass conveying surfaces of the input section conveying carrier roller group, the double-sided cleaning unit, the drying unit and the output section conveying carrier roller group are aligned with each other and are located in the same horizontal plane. The glass cleaning machine can perform double-side cleaning, water scraping and drying processes on glass in one plane, is full-automatically performed, has high efficiency and high cleaning speed, and can clean the glass in batch. The labor is saved, the labor intensity of workers is reduced, and the quality of products is improved and ensured.

Description

一种玻璃清洗机A glass washing machine

技术领域 technical field

本实用新型涉及机械设计领域,具体地说是一种玻璃清洗机。 The utility model relates to the field of mechanical design, in particular to a glass washing machine.

背景技术 Background technique

当前,玻璃加工后的擦洗往往需要安排一到两个操作员手动清洗,而且人工擦洗速度较慢,玻璃的清洁度也常常不够理想,有时玻璃上还经常出现水迹,从而影响品质,更重要的是人工劳动力消耗大,效率不高。 At present, scrubbing after glass processing often requires one or two operators to manually clean, and the manual scrubbing speed is slow, and the cleanliness of the glass is often not ideal. Sometimes water stains often appear on the glass, which affects the quality. More importantly What's more, the manual labor consumption is large and the efficiency is not high.

发明内容 Contents of the invention

本实用新型为了克服现有技术存在的不足,提供一种玻璃清洗机。 In order to overcome the deficiencies in the prior art, the utility model provides a glass cleaning machine.

本实用新型可以通过采取以下技术方案予以实现: The utility model can be realized by taking the following technical solutions:

一种玻璃清洗机,包括机架,包括由前至后首尾对接地安装在机架上的输入段输送托辊组、双面清洗机组、干燥机组、输出段输送托辊组,所述输入段输送托辊组、双面清洗机组、干燥机组、输出段输送托辊组的玻璃输送面相互对齐并处于同一水平面内。 A glass cleaning machine, including a frame, including an input section conveying idler group, a double-sided cleaning unit, a drying unit, and an output section conveying idler group installed on the frame from front to back end-to-end. The glass conveying surfaces of the conveying roller group, the double-sided cleaning unit, the drying unit, and the conveying roller group in the output section are aligned with each other and are in the same horizontal plane.

所述的双面清洗机组包括清洗机和循环水箱,清洗机与循环水箱之间有闭环水路连接, The double-sided cleaning unit includes a cleaning machine and a circulating water tank, and there is a closed-loop waterway connection between the cleaning machine and the circulating water tank.

所述循环水箱上设有补水输入口、排水口以及用于与清洗机水路连接的输水口和回水口。 The circulating water tank is provided with a replenishment water input port, a drain port, a water delivery port and a water return port for connecting with the washing machine waterway.

所述清洗机的内部包括在入口段的上下两组喷淋喷头,在出口段的上下两组清洗滚刷和在出口处的上下两组水刮器,在清洗机的内部还均匀排布安装有传动辊组, The interior of the washing machine includes two sets of spray nozzles at the entrance section, two sets of cleaning roller brushes at the exit section, and two sets of water scrapers at the exit, which are evenly arranged and installed inside the washing machine. There are drive roller sets,

所述的喷淋喷头配有泵机,泵机连通到循环水箱的输水口, The spray nozzle is equipped with a pump, and the pump is connected to the water delivery port of the circulating water tank,

所述清洗机的底部还设有废水回收结构,所述废水回收结构底部连通到循环水箱的回水口。 The bottom of the cleaning machine is also provided with a waste water recovery structure, and the bottom of the waste water recovery structure is connected to the water return port of the circulating water tank.

所述的干燥机组包括烘干机和风机柜,所述风机柜的出风口连通烘干机内腔,所述烘干机内部包括加热器和均匀排布安装的传动辊组。 The drying unit includes a dryer and a fan cabinet. The air outlet of the fan cabinet is connected to the inner cavity of the dryer. The inside of the dryer includes a heater and a set of drive rollers arranged and installed evenly.

所述的输入段输送托辊组和输出段输送托辊组包括有在同一平面上紧密排布安装的传动托辊,所述传动托辊间以链条传动。 The conveying idler set at the input section and the conveying idler set at the output section include driving idler rollers closely arranged and installed on the same plane, and the driving idler rollers are driven by chains.

所述传动辊组包括压辊和托辊,所述压辊和托辊上下对齐,压辊和托辊间以等齿的齿轮传动,传动辊轴间通过链条传动。 The drive roller set includes a pressure roller and a support roller, the pressure roller and support roller are aligned up and down, the pressure roller and the support roller are driven by gears with equal teeth, and the drive roller shafts are driven by a chain.

与现有技术相比较,本实用新型的有益效果是:本玻璃清洗机在一个平面内对玻璃进行双面清洗、刮水和干燥过程,全自动化进行,具有效率高,清洗速度高,可批量化地对玻璃清洗,同时节省了人力,减轻工人的劳动强度,也减轻了生产成本。 Compared with the prior art, the beneficial effect of the utility model is: the glass cleaning machine performs double-sided cleaning, wiping and drying process on the glass in one plane, which is fully automated, has high efficiency, high cleaning speed, and can be used in batches Clean the glass efficiently, save manpower, reduce the labor intensity of workers, and reduce production costs.

附图说明 Description of drawings

图1是本实用新型的一种玻璃清洗机的结构示意图。  Fig. 1 is a structural schematic diagram of a glass washing machine of the present invention. the

具体实施方式 Detailed ways

以下结合附图对本实用新型的最佳实施例作详细描述。 Below in conjunction with accompanying drawing, the preferred embodiment of the present utility model is described in detail.

如图1图所示的一种玻璃清洗机,包括机架,包括由前至后首尾对接地安装在机架上的输入段输送托辊组1、双面清洗机组2、干燥机组4、输出段输送托辊组5,具体要求输入段输送托辊组1、双面清洗机组2、干燥机组、输出段输送托辊组5的玻璃输送面相互对齐并处于同一水平面内。 As shown in Figure 1, a glass washing machine includes a frame, including an input section conveying roller group 1, a double-sided cleaning unit 2, a drying unit 4, and an output section mounted on the frame from front to back end-to-end. Conveying roller group 5 in the section, specifically requires that the glass conveying surfaces of the conveyor roller group 1 in the input section, the double-sided cleaning unit 2, the drying unit, and the conveyor roller group 5 in the output section are aligned with each other and in the same horizontal plane.

双面清洗机组2包括清洗机3和循环水箱7,清洗机3与循环水箱7之间有闭环水路连接, The double-sided cleaning unit 2 includes a cleaning machine 3 and a circulating water tank 7, and there is a closed-loop waterway connection between the cleaning machine 3 and the circulating water tank 7.

循环水箱7上设有补水输入口、排水口以及用于与清洗机3水路连接的输水口和回水口。 The circulating water tank 7 is provided with a water replenishment input port, a drain port, and a water delivery port and a water return port for connecting with the cleaning machine 3 waterways.

清洗机3的内部包括在入口段的上下两组喷淋喷头,在出口段的上下两组清洗滚刷和在出口处的上下两组水刮器,在清洗机3的内部还均匀排布安装有传动辊组, The interior of the cleaning machine 3 includes two sets of spray nozzles at the entrance section, two sets of cleaning roller brushes at the exit section, and two sets of water scrapers at the exit, which are evenly arranged and installed inside the cleaning machine 3. There are drive roller sets,

喷淋喷头配有泵机,泵机连通到循环水箱7的输水口, The spray nozzle is equipped with a pump, and the pump is connected to the water delivery port of the circulating water tank 7,

清洗机3的底部还设有废水回收结构,废水回收结构底部连通到循环水箱的回水口,把收集的废水回流到循环水箱中去。 The bottom of the cleaning machine 3 is also provided with a waste water recovery structure, the bottom of the waste water recovery structure is connected to the water return port of the circulating water tank, and the collected waste water is returned to the circulating water tank.

干燥机组包括烘干机4和风机柜6,所述风机柜6的出风口连通烘干机4的内腔,烘干机4内部设有加热器和均匀排布安装的传动辊组。 The drying unit includes a dryer 4 and a fan cabinet 6 , the air outlet of the fan cabinet 6 is connected to the inner cavity of the dryer 4 , and the dryer 4 is provided with a heater and a set of driving rollers evenly arranged and installed inside the dryer 4 .

每一组传动辊组包括压辊和托辊,要求压辊和托辊上下对齐,压辊和托辊间以等齿的齿轮传动,这样的结构使压辊和托辊上下压住玻璃,有更大的提供给玻璃向前运动的摩擦力,使其能抵抗滚刷反省转动施加在玻璃上的阻力,该结构也使得压辊和托辊能反向等速转动,每组传动辊轴间通过链条传动。 Each set of transmission rollers includes pressure rollers and supporting rollers. It is required that the pressure rollers and supporting rollers be aligned up and down. The greater frictional force provided to the forward movement of the glass makes it able to resist the resistance exerted on the glass by the reflexive rotation of the rolling brush. This structure also enables the pressure roller and the supporting roller to rotate at the same speed in the opposite direction. Driven by chain.

输入段输送托辊组1和输出段输送托辊组5上有在同一平面上紧密排布安装的传动托辊,传动托辊间以链条传动。 The conveying idler group 1 of the input section and the conveying idler group 5 of the output section have transmission idlers closely arranged and installed on the same plane, and the transmission idlers are driven by chains.

工作原理简介: Introduction to working principle:

1、清洗过程 1. Cleaning process

待清洗的玻璃被放置在输入段输送托辊组1,辊组传送玻璃进入双面清洗机组2内,在双面清洗机组2内,玻璃首先被传动辊组咬紧并拖动玻璃前行,上下两组喷淋喷头把清洗液均匀喷在玻璃表面,随着玻璃的前行,玻璃被输送到清洗滚刷的位置,上下两组清洗滚刷反向高速转动对玻璃的上下表面进行洗刷,随后玻璃被传送到水刮的位置,上下两组水刮器利用玻璃的运动同时地把玻璃上下表面的水迹刮下,被刮走水迹的玻璃还没有完全干燥,玻璃被送进干燥机组4中进行干燥,在干燥机组4中,玻璃被加热,同时风机柜6产生的风力吹走蒸发的水汽,干燥程序结束后,玻璃传送到输出段输送托辊组5上,等待运送到下一个处理程序。 The glass to be cleaned is placed on the conveyor roller group 1 in the input section, and the roller group conveys the glass into the double-sided cleaning unit 2. In the double-sided cleaning unit 2, the glass is first gripped by the driving roller group and dragged forward. The upper and lower two sets of spray nozzles spray the cleaning liquid evenly on the glass surface. As the glass moves forward, the glass is transported to the position of the cleaning roller brush. The upper and lower two sets of cleaning roller brushes rotate in reverse at high speed to clean the upper and lower surfaces of the glass. Then the glass is sent to the position of the water scraper, and the upper and lower sets of water scrapers use the movement of the glass to simultaneously scrape off the water on the upper and lower surfaces of the glass. The glass that has been wiped off the water is not completely dry, and the glass is sent to the drying unit 4 for drying. In the drying unit 4, the glass is heated, and at the same time, the wind generated by the fan cabinet 6 blows away the evaporated water vapor. After the drying process is completed, the glass is transferred to the conveying roller group 5 in the output section, waiting to be transported to the next handler.

2 、清洗原理 2. Cleaning principle

a、循环水箱担供清洗水源.经清洗滚刷清洗,将玻璃上下表面清洗干净. a. The circulating water tank is used for cleaning water. Clean the upper and lower surfaces of the glass after cleaning with a roller brush.

b 、循环水箱7上部配有过滤槽,用于收集因为某种原因破碎的玻璃碎片,原片玻璃上的标签贴纸,等较大的杂物;每个水箱内部都设有过虑网(20目),滤除细碎的杂物,以免堵塞喷嘴,影响清洗质量. b. The upper part of the circulating water tank 7 is equipped with a filter tank, which is used to collect broken glass fragments for some reason, label stickers on the original glass, and other large sundries; each water tank is equipped with a filter net (20 mesh) ), to filter out fine debris, so as not to block the nozzle and affect the cleaning quality.

c 、如玻璃表面粘附有油污等难于去除的污物,可在循环水箱7内投放适量的清洁剂(品种视污渍而定),清洗效果更好。 c. If the glass surface is adhered to oil stains and other difficult-to-remove dirt, you can put an appropriate amount of detergent in the circulating water tank 7 (the variety depends on the stain), and the cleaning effect will be better.

3 、干燥原理 3. Drying principle

a、清洗后的玻璃需要彻底干燥,去除玻璃上下表面的水,并无水迹水痕.本机清洗后经海绵棒(即传动辊组)滚压将玻璃表面水渍挤出. a. The cleaned glass needs to be thoroughly dried to remove the water on the upper and lower surfaces of the glass, and there should be no water marks or traces. After the machine is cleaned, the water stains on the glass surface are squeezed out by rolling with a sponge rod (that is, the transmission roller group).

b 、该机后端设有烘干箱,内置加热棒与风槽,将玻璃表面水渍彻底烘干。 b. There is a drying box at the rear end of the machine, with built-in heating rods and air grooves, to thoroughly dry the water stains on the glass surface.

4 、主传动原理 4. Main drive principle

本机托辊和压辊的传动是主要果用链条传动,速度调节为变频无极调速,托辊和压辊传动采用链条同步,玻璃运行速度最高为6m /min 。 The drive of the supporting roller and pressing roller of this machine is mainly driven by chain, the speed is adjusted by frequency conversion stepless speed regulation, the driving of supporting roller and pressing roller is synchronized by chain, and the glass running speed is up to 6m/min.

5、圆柱形毛刷辊(即清洗滚刷)传动及工作原理 5. Transmission and working principle of cylindrical brush roller (cleaning roller brush)

本机的毛刷系统由四对(8 件)毛刷辊组成,分为上下两组;由双独立电机通过链条传动带到,使毛刷辊高速旋转,同时洗刷玻璃的上、下两个平面。 The brush system of this machine is composed of four pairs (8 pieces) of brush rollers, which are divided into upper and lower groups; the double independent motors are driven by chain transmission belts to make the brush rollers rotate at high speed, and at the same time clean the upper and lower planes of the glass .

惟以上所述者,仅为本实用新型之较佳实施例而已,当不能以此限定本实用新型实施之范围,即大凡依本实用新型权利要求及实用新型说明书所记载的内容所作出简单的等效变化与修饰,皆仍属本实用新型权利要求所涵盖范围之内。此外,摘要部分和标题仅是用来辅助专利文件搜寻之用,并非用来限制本实用新型之权利范围。 But what is described above is only a preferred embodiment of the utility model, and should not limit the scope of the utility model implementation with this, that is, all the simple things made according to the claims of the utility model and the contents recorded in the specification of the utility model Equivalent changes and modifications all still fall within the scope covered by the claims of the present invention. In addition, the abstract part and the title are only used to assist the search of patent documents, and are not used to limit the scope of rights of the utility model.

Claims (5)

1.一种玻璃清洗机,包括机架,其特征在于,所述玻璃清洗机还包括由前至后首尾对接地安装在机架上的输入段输送托辊组、双面清洗机组、干燥机组、输出段输送托辊组,所述输入段输送托辊组、双面清洗机组、干燥机组、输出段输送托辊组的玻璃输送面相互对齐并处于同一水平面内。 1. A glass cleaning machine, comprising a frame, characterized in that the glass cleaning machine also includes an input section conveying idler group, a double-sided cleaning unit, and a drying unit installed on the frame from front to back end-to-end 1. The conveying roller group of the output section, the glass conveying surfaces of the conveying roller group of the input section, the double-sided cleaning unit, the drying unit, and the conveying roller group of the output section are aligned with each other and are in the same horizontal plane. 2.根据权利要求1所述的玻璃清洗机,其特征在于双面清洗机组包括清洗机和循环水箱,两者之间有闭环水路连接, 2. The glass cleaning machine according to claim 1, characterized in that the double-sided cleaning unit includes a cleaning machine and a circulating water tank, and there is a closed-loop waterway connection between the two, 所述循环水箱上设有补水输入口、排水口以及用于与清洗机水路连接的输水口和回水口, The circulating water tank is provided with a replenishment water input port, a drain port, a water delivery port and a water return port for connecting with the washing machine waterway, 所述清洗机的内部包括在入口段的上下两组喷淋喷头,在出口段的上下两组清洗滚刷和在出口处的上下两组水刮器,在清洗机的内部还均匀排布安装有传动辊组, The interior of the washing machine includes two sets of spray nozzles at the entrance section, two sets of cleaning roller brushes at the exit section, and two sets of water scrapers at the exit, which are evenly arranged and installed inside the washing machine. There are drive roller sets, 所述的喷淋喷头配有泵机,泵机连通到循环水箱的输水口, The spray nozzle is equipped with a pump, and the pump is connected to the water delivery port of the circulating water tank, 所述清洗机的底部还设有废水回收结构,废水回收结构底部连通到循环水箱的回水口。 The bottom of the cleaning machine is also provided with a waste water recovery structure, and the bottom of the waste water recovery structure is connected to the water return port of the circulating water tank. 3.根据权利要求1所述的玻璃清洗机,其特征在于所述干燥机组包括烘干机和风机柜,所述风机柜的出风口连通烘干机内腔,所述烘干机内部包括加热器和均匀排布安装的传动辊组。 3. The glass washing machine according to claim 1, wherein the drying unit includes a dryer and a fan cabinet, the air outlet of the fan cabinet is connected to the inner cavity of the dryer, and the inside of the dryer includes a heater And evenly arranged and installed drive roller sets. 4.根据权利要求1所述的玻璃清洗机,其特征在于所述的输入段输送托辊组和输出段输送托辊组包括有在同一平面上紧密排布安装的传动托辊,所述传动托辊间以链条传动。 4. The glass washing machine according to claim 1, characterized in that the conveying idler set in the input section and the conveying idler set in the output section include transmission idlers closely arranged and installed on the same plane, and the transmission idlers The rollers are driven by chains. 5.根据权利要求2或3所述的玻璃清洗机,其特征在于所述传动辊组包括压辊和托辊,所述压辊和托辊上下对齐,压辊和托辊间以等齿的齿轮传动,传动辊轴间通过链条传动。 5. The glass cleaning machine according to claim 2 or 3, characterized in that the drive roller set includes pressure rollers and supporting rollers, the pressing rollers and supporting rollers are aligned up and down, and the pressure rollers and supporting rollers are arranged with equal teeth. Driven by gears, the drive rollers are driven by chains.
CN 201220675453 2012-12-10 2012-12-10 A glass washing machine Expired - Fee Related CN203044457U (en)

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CN104117519A (en) * 2014-06-26 2014-10-29 苏州一合光学有限公司 Glass air knife cleaning machine
CN104148348A (en) * 2013-08-09 2014-11-19 成都旭双太阳能科技有限公司 Process of pre-cleaning TCO substrate glass in thin-film solar cell production
CN104148349A (en) * 2013-08-09 2014-11-19 成都旭双太阳能科技有限公司 Washing technology for substrate glass with TCO layer etched by laser
CN104525529A (en) * 2014-12-09 2015-04-22 浙江泽源玻璃科技有限公司 Automatic glass cleaning device
CN105903706A (en) * 2016-04-27 2016-08-31 芜湖真空科技有限公司 Cleaning device for coated glass
CN106292803A (en) * 2016-09-22 2017-01-04 四川杜伯特科技有限公司 A kind of control system of sterilizing machine
CN107470306A (en) * 2017-08-31 2017-12-15 天津铭庆科技有限公司 A kind of water feed apparatus of glass cleaning machine
CN108339793A (en) * 2018-04-09 2018-07-31 奥士康科技股份有限公司 A kind of pcb board washing drying unit
CN110201927A (en) * 2019-06-12 2019-09-06 佘娟 A kind of cleaning equipment for auto-parts production
CN112371678A (en) * 2020-10-16 2021-02-19 河北光兴半导体技术有限公司 Substrate glass cleaning device
CN115739888A (en) * 2022-06-23 2023-03-07 刘玉 High-continuity optical glass production system and control method
CN117000656A (en) * 2023-10-07 2023-11-07 济南市同心圆装饰工程有限公司 Clean mechanism of aluminium alloy
CN117637548A (en) * 2023-12-06 2024-03-01 张家口众安鑫辰机电技术有限公司 A semiconductor substrate cleaning device

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104148348A (en) * 2013-08-09 2014-11-19 成都旭双太阳能科技有限公司 Process of pre-cleaning TCO substrate glass in thin-film solar cell production
CN104148349A (en) * 2013-08-09 2014-11-19 成都旭双太阳能科技有限公司 Washing technology for substrate glass with TCO layer etched by laser
CN104148349B (en) * 2013-08-09 2016-06-15 成都旭双太阳能科技有限公司 A kind of cleaning for tco layer being carried out the base plate glass after laser ablation
CN104001703A (en) * 2014-05-13 2014-08-27 杭州普裕机械设备有限公司 Solar reflector cleaning machine and technology thereof
CN104117519A (en) * 2014-06-26 2014-10-29 苏州一合光学有限公司 Glass air knife cleaning machine
CN104525529A (en) * 2014-12-09 2015-04-22 浙江泽源玻璃科技有限公司 Automatic glass cleaning device
CN105903706A (en) * 2016-04-27 2016-08-31 芜湖真空科技有限公司 Cleaning device for coated glass
CN106292803A (en) * 2016-09-22 2017-01-04 四川杜伯特科技有限公司 A kind of control system of sterilizing machine
CN107470306A (en) * 2017-08-31 2017-12-15 天津铭庆科技有限公司 A kind of water feed apparatus of glass cleaning machine
CN108339793A (en) * 2018-04-09 2018-07-31 奥士康科技股份有限公司 A kind of pcb board washing drying unit
CN108339793B (en) * 2018-04-09 2023-10-13 奥士康科技股份有限公司 PCB board washing drying device
CN110201927A (en) * 2019-06-12 2019-09-06 佘娟 A kind of cleaning equipment for auto-parts production
CN112371678A (en) * 2020-10-16 2021-02-19 河北光兴半导体技术有限公司 Substrate glass cleaning device
CN115739888A (en) * 2022-06-23 2023-03-07 刘玉 High-continuity optical glass production system and control method
CN117000656A (en) * 2023-10-07 2023-11-07 济南市同心圆装饰工程有限公司 Clean mechanism of aluminium alloy
CN117637548A (en) * 2023-12-06 2024-03-01 张家口众安鑫辰机电技术有限公司 A semiconductor substrate cleaning device

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