CN203018385U - Tri-liquid vacuum cleaner - Google Patents
Tri-liquid vacuum cleaner Download PDFInfo
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- CN203018385U CN203018385U CN 201220605400 CN201220605400U CN203018385U CN 203018385 U CN203018385 U CN 203018385U CN 201220605400 CN201220605400 CN 201220605400 CN 201220605400 U CN201220605400 U CN 201220605400U CN 203018385 U CN203018385 U CN 203018385U
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- liquid bath
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- purge chamber
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Abstract
The utility model discloses a tri-liquid vacuum cleaner, comprising a main liquid slot, a cleaning chamber and a spraying system, wherein the spraying system is communicated with the main liquid slot by a spraying pipe, a return pipe is communicated between the cleaning chamber and the main liquid slot, the cleaning chamber is provided with a door and is internally provided with a placing table, the main liquid slot is divided into a low-concentration cleaning liquid slot, a clean water slot and a high-concentration cleaning liquid slot, which are respectively communicated with the spraying system by a spraying pipe, one air extracting port of a vacuum pump is communicated with the interior of the cleaning chamber by a vacuuming pipeline, and when the door is closed, the cleaning chamber is sealed. As the tri-liquid vacuum cleaner disclosed by the utility model is adopted, vacuum cleaning and solvent-based cleaning are organically combined, and aims of optimal cleaning and drying are achieved; and the tri-liquid vacuum cleaner has the characteristics of simple structure, convenient operation, simplified process, strong cleaning property, high control precision, cleaning and environment protection.
Description
Technical field
The utility model relates to a kind of cleaning machine, espespecially a kind of three liquid vacuum cleaning machines.
Background technology
At present, part needs except rust staining, oil stain, dirt, cutting coolant and grinding agent etc. before heat treatment, to guarantee not hinder heating and cooling, does not affect the purity of medium and atmosphere.Affect the phenomenon of thermal treatment quality in case soft spots appears in part, infiltration layer is inhomogeneous, tissue odds is even etc.After heat treatment, also often need to clean, removing the attachments such as piece surface Residual oil, residue and carbon black, to ensure heat-treatment part cleannes, antirust and do not affect the requirement such as next procedure processing.
The cleaning machine that controlled atmosphere sealing box type multipurpose furnace production line configures is all the solvent-borne type cleaning machine basically, the cleaning of Field of Heat-treatment, clean different from general metallic article, due to the difference of the situations such as the shape of part, laying method, dirt kind, easily produce the difference of cleaning quality aspect.In addition, in order to light on heat-treatment lines the waste gas of discharging in the stove, there is fire many places in burning, are difficult to use imflammable solvent.The sealing box type multipurpose furnace that uses now, the cleaning machine that is equipped with are all to use warm water or alkali lye basically, and the quenching oil viscosity of using is high, makes cleaning more difficult.Still lack at present a kind of vacuum cleaned and solvent-borne type cleaning both organically can being combined, to reach optimal clean and dry cleaning machine.
Summary of the invention
The purpose of this utility model is to overcome the defective of prior art, and a kind of three liquid vacuum cleaning machines are provided, and has realized that a kind of vacuum cleaned and solvent-borne type are cleaned both organically combines, to reach optimal clean and dry purpose; Have simple in structure, simple operation, simplify working process, cleaning power is strong, control accuracy is high, the characteristics of clean environment firendly.
The technical scheme that realizes above-mentioned purpose is:
A kind of three liquid vacuum cleaning machines of the present utility model, a purge chamber and one that comprise a total liquid bath, is arranged at described total liquid bath top is arranged at the spray system of inside, described purge chamber, described spray system is communicated with described total liquid bath by shower, is communicated with return duct between described purge chamber and described total liquid bath; Described purge chamber is provided with in a Room door and described purge chamber and is provided with a platform for placing material, described total liquid bath is divided into a low concentration and cleans liquid bath, a Rinsing Area and high concentration cleaning liquid bath, and described low concentration cleans liquid bath, described Rinsing Area and described high concentration cleaning liquid bath and is communicated with described spray system by a shower respectively; Also comprise a vavuum pump, the bleeding point of described vavuum pump is by a vacuum lead and described purge chamber internal communication; Described purge chamber sealing when described chamber door is closed.
The bottom of above-mentioned platform for placing material is provided with a foam device.
Also comprise and blow oil system, the described oil system that blows comprises a secondary liquid bath, a circulating pump, an oil water separator, a plurality of oil returning tubes and a plurality of oil pipe that blows; Described oil water separator is arranged at above described total liquid bath, and is communicated with described secondary liquid bath bottom described oil water separator;
Described purge chamber, described low concentration clean liquid bath and described high concentration cleaning liquid bath one end is communicated with described total liquid bath by the described oil pipe that blows; The other end that described purge chamber, described low concentration clean liquid bath and described high concentration cleaning liquid bath is communicated with secondary liquid bath by described oil returning tube and described oil water separator.
Above-mentioned low concentration cleans in liquid bath, described Rinsing Area and described high concentration cleaning liquid bath and is respectively equipped with a level instruction device, an automatic water compensating valve and an overflow and drain valve; Described Rinsing Area connects external water source by a magnetic valve; Described Rinsing Area and described low concentration clean between liquid bath, described low concentration cleans between liquid bath and described high concentration cleaning liquid bath and is respectively equipped with a water pump.
Above-mentioned low concentration cleans in liquid bath, described Rinsing Area and described high concentration cleaning liquid bath and is respectively equipped with a temperature control heating device, and outer wall is provided with thermal insulation layer.
The nozzle of above-mentioned spray system adopts swivel nozzle.
Above-mentioned purge chamber is formed by the Steel Plate Vacuum seal welding.
Above-mentioned chamber door vertically opens and closes by putting cylinder on one, and between the doorframe of described chamber door and described chamber door, pad is provided with silicone rubber O-ring.
Above-mentioned vavuum pump is connected with a gas-liquid separator.
Above-mentioned total liquid bath and described secondary liquid bath are respectively equipped with access panel.
The utility model has been owing to having adopted above technical scheme, makes it have following beneficial effect to be:
Between the doorframe of chamber door and described chamber door, pad is provided with watertightness and the air-tightness that silicone rubber O-ring guarantees the purge chamber.Cleaning and maintenance are convenient in the employing of access panel.Possess simultaneously the advantage of vacuum cleaned and solvent based cleaning fluid, and will both organically combine, cleaning performance is better.Purge chamber and high/low concentration are cleaned liquid bath and are furnished with the oil system of blowing and oil-water separation system, thereby it is cleaner that workpiece cleaning is got.Vavuum pump is furnished with gas-liquid separator, can more effectively absorb the alkali lye composition in steam, reduces the pollution to environment.Simultaneously, the cooling system of vavuum pump adopts loop structure, thereby has saved the consumption of cooling water.Spray system adopts swivel nozzle, utilizes the impulse force of water under high pressure to make the nozzle automatic rotation, strengthens the coverage rate of spray, improves spraying effect.The cooperation of level instruction device, an automatic water compensating valve and an overflow and drain valve, electromagnetic pump and water pump forms fluid infusion system, can automatic liquid supply, improved the automaticity of equipment, the operating personnel's of minimizing manual labor.The bubble that foam device produces can play the shake effect, takes away the raffinate of surface of the work; The employing of vavuum pump realizes the evaporation drying under vacuum state, can effectively reduce the saturated vapor pressure of surface of the work raffinate, accelerates the evaporation of raffinate, makes more neat and tidy of surface of the work; All working process (spray, immersion, vacuum foam, vacuum drying etc.) is all completed in cleaning the purge chamber, and workpiece is placed on the material platform and maintains static, and is simple and practical, avoided complicated elevating drive mechanism, simplified operating process; Clean purge chamber and liquid bath and all be furnished with liquid-level switch, can control exactly liquid level, improved the control accuracy of equipment.
Description of drawings
Fig. 1 is the structural representation of facing of the utility model three liquid vacuum cleaning machines;
Fig. 2 is the side-looking structural representation of the utility model three liquid vacuum cleaning machines;
Fig. 3 is the plan structure schematic diagram of the utility model three liquid vacuum cleaning machines.
The specific embodiment
The utility model is described in further detail below in conjunction with specific embodiment.
See also Fig. 1, Fig. 2, Fig. 3, a kind of three liquid vacuum cleaning machines of the present utility model, a purge chamber 2 and one that comprise a total liquid bath 1, is arranged at total liquid bath top is arranged at the spray system 3 of 2 inside, purge chamber, purge chamber 2 is formed by the Steel Plate Vacuum seal welding, spray system 3 is communicated with total liquid bath 1 by shower 31, is communicated with return duct 8 between purge chamber 2 and total liquid bath 1; The nozzle of spray system 3 adopts swivel nozzle.Purge chamber 2 is provided with and is provided with a platform for placing material 5 in a Room door and purge chamber 2, total liquid bath 1 is divided into a low concentration and cleans liquid bath, a Rinsing Area and high concentration cleaning liquid bath, low concentration cleans liquid bath 11, Rinsing Area 12 and high concentration cleaning liquid bath 13 and is communicated with spray system 3 by a shower 31 respectively, also comprise a vavuum pump 4, the bleeding point of vavuum pump 4 is by a vacuum lead 41 and purge chamber's 2 internal communication; Purge chamber's 2 sealings when the chamber door is closed.The chamber door vertically opens and closes by putting cylinder on one, and between the doorframe of chamber door and chamber door, pad is provided with silicone rubber O-ring.Vavuum pump 4 is connected with a gas-liquid separator.
The bottom of platform for placing material 5 is provided with a foam device 6.
Also comprise and blow oil system, blow oil system and comprise secondary liquid bath 7, one circulating pumps 71, an oil water separator 72, a plurality of oil returning tubes 73 and a plurality of oil pipe 74 that blows; Oil water separator 72 is arranged at total liquid bath 1 top, and oil water separator 72 bottoms are communicated with secondary liquid bath 7; Purge chamber 2, low concentration clean liquid bath 11 and high concentration cleaning liquid bath 13 1 ends are communicated with total liquid bath 1 by blowing oil pipe 74; The other end that purge chamber 2, low concentration clean liquid bath 11 and high concentration cleaning liquid bath 13 is communicated with secondary liquid bath 7 by oil returning tube 73 and oil water separator 72.Total liquid bath 1 and secondary liquid bath 7 are respectively equipped with access panel.
Low concentration cleans in liquid bath 11, Rinsing Area 12 and high concentration cleaning liquid bath 13 and is respectively equipped with a level instruction device, an automatic water compensating valve and an overflow and drain valve; Rinsing Area 12 connects external water source by a magnetic valve; Rinsing Area 12 and low concentration clean between liquid bath 11, low concentration cleans between liquid bath 11 and high concentration cleaning liquid bath 13 and is respectively equipped with a water pump.Low concentration cleans in liquid bath 11, Rinsing Area 12 and high concentration cleaning liquid bath 13 and is respectively equipped with a temperature control heating device, and outer wall is provided with thermal insulation layer.
During cleaning workpiece, with the workpiece purge chamber 2 of packing into, 2 fill cleaning fluid by shower 31 to the purge chamber, until workpiece immerses liquid fully.For improving cleaning performance, can vacuumize by vavuum pump 4 in the process of soaking cleaning fluid is foamed.After the process of embathing is completed, open Pneumatic butterfly valve, make the wash liquid stream liquid return trough.
After soaking end and wash liquid stream liquid return trough, beginning is spray formally.With the cleaning fluid of low concentration and clear water repeat above-mentionedly to embathe, foaming and spray process, or part repeats above process.
After finishing with the clear water rinsing, enter drying stage.After the clear water backflow is completed, close shower 31, return duct 8 and tracheae that all lead to purge chamber 2, purge chamber 2 is continued to vacuumize, make purge chamber 2 be in negative pressure state.Accelerate evaporation because thereby negative pressure makes the raffinate of surface of the work, realize the drying of workpiece.
Purge chamber's 2 front ends are equipped with one and blow oil pipe 74, a little more than the cleaning fluid liquid level.In immersion process, cleaning fluid is constantly sprayed towards the liquid level direction by this pipe.Oil reservoir and booty that the cleaning fluid surface forms are got back in secondary groove by an oil returning tube 73.Blow in oil pipe 74 cleaning fluid that sprays and get liquid by a circulating pump 71 by secondary liquid bath 7 bottoms.
Low concentration cleaning liquid bath 11 and high concentration cleaning liquid bath 13 front ends are equipped with one and blow oil pipe 74, a little more than the cleaning fluid liquid level.When cleaning fluid was in liquid bath, cleaning fluid blew oil pipe 74 constantly towards the ejection of liquid level direction by this, and oil reservoir and the booty of cleaning fluid surface formation are blown to secondary liquid bath 7.Blow in oil pipe 74 cleaning fluid that sprays and get liquid by a circulating pump 71 by secondary liquid bath 7 bottoms.
On total liquid bath 1, an oil water separator 72 is arranged, by secondary groove 7 surface oils and a small amount of water suction oil water separator, constantly accumulate on liquid level at the oil of oil water separator, water flows back to total liquid bath 1 from the oil water separator bottom.Oil water separator is regularly manually drained the oil.
Cleaning fluid in total liquid bath 1 adopts electrical heating, vertically inserts cleaning fluid from the top of total liquid bath 1 one sides with the heating element heater of nichrome shell.The purge chamber is furnished with the heater of the similar type of level installation, and each cleans the temperature of liquid bath and the temperature of purge chamber is independently controlled.
Between chamber, purge chamber door and doorframe, pad is provided with watertightness and the air-tightness that silicone rubber O-ring guarantees the purge chamber.Cleaning and maintenance are convenient in the employing of access panel.Possess simultaneously the advantage that vacuum cleaned and solvent-borne type clean, and will both organically combine, cleaning performance is better.Purge chamber 2 and high concentration clean liquid bath 13 and low concentration cleaning liquid bath 11 is furnished with the oil system of blowing and oil-water separation system, thereby it is cleaner that workpiece cleaning is got.Vavuum pump 4 is furnished with gas-liquid separator, can more effectively absorb the alkali lye composition in steam, reduces the pollution to environment.Simultaneously, the cooling system of vavuum pump 4 adopts loop structure, thereby has saved the consumption of cooling water.Spray system 3 adopts swivel nozzle, utilizes the impulse force of water under high pressure to make the nozzle automatic rotation, strengthens the coverage rate of spray, improves spraying effect.The cooperation of level instruction device, an automatic water compensating valve and an overflow and drain valve, electromagnetic pump and water pump forms fluid infusion system, can automatic liquid supply, improved the automaticity of equipment, the operating personnel's of minimizing manual labor.The bubble that foam device 6 produces can play the shake effect, takes away the raffinate of surface of the work; The employing of vavuum pump 4 realizes the evaporation drying under vacuum state, can effectively reduce the saturated vapor pressure of surface of the work raffinate, accelerates the evaporation of raffinate, makes more neat and tidy of surface of the work; All working process (spray, immersion, vacuum foam, vacuum drying etc.) is all completed in the purge chamber, and workpiece is placed in and maintains static on platform for placing material 5, and is simple and practical, avoided complicated elevating drive mechanism, simplified operating process; Purge chamber and liquid bath all are furnished with liquid-level switch, can control exactly liquid level, have improved the control accuracy of equipment.
The utility model is a kind of few free of contamination Novel washing equipment.Its operation principle is, stick to oil and other materials that can be evaporated on part, can be evaporated under vacuum, evaporation capacity increases along with the raising of vacuum and temperature, and employing has the solvent of good solubility that workpiece is effectively cleaned to metalworking fluid, antirust solution and quenching oil, then dry workpiece under negative pressure of vacuum, thus reach good cleaning performance.Vacuum cleaned and solvent-borne type cleaning are both organically combined, to reach optimal clean and dry purpose.
Below embodiment has been described in detail the utility model by reference to the accompanying drawings, and those skilled in the art can make the many variations example to the utility model according to the above description.Thereby some details in embodiment should not consist of restriction of the present utility model, and the scope that the utility model will define with appended claims is as protection domain of the present utility model.
Claims (10)
1. liquid vacuum cleaning machine, a purge chamber and one that comprise a total liquid bath, is arranged at described total liquid bath top is arranged at the spray system of inside, described purge chamber, described spray system is communicated with described total liquid bath by shower, is communicated with return duct between described purge chamber and described total liquid bath; Described purge chamber is provided with in a Room door and described purge chamber and is provided with a platform for placing material, it is characterized in that, described total liquid bath is divided into a low concentration and cleans liquid bath, a Rinsing Area and high concentration cleaning liquid bath, and described low concentration cleans liquid bath, described Rinsing Area and described high concentration cleaning liquid bath and is communicated with described spray system by a shower respectively; Also comprise a vavuum pump, the bleeding point of described vavuum pump is by a vacuum lead and described purge chamber internal communication; Described purge chamber sealing when described chamber door is closed.
2. three liquid vacuum cleaning machines as claimed in claim 1, is characterized in that, the bottom of described platform for placing material is provided with a foam device.
3. three liquid vacuum cleaning machines as claimed in claim 1 or 2, is characterized in that, also comprises and blow oil system, and the described oil system that blows comprises a secondary liquid bath, a circulating pump, an oil water separator, a plurality of oil returning tubes and a plurality of oil pipe that blows; Described oil water separator is arranged at above described total liquid bath, and is communicated with described secondary liquid bath bottom described oil water separator;
Described purge chamber, described low concentration clean liquid bath and described high concentration cleaning liquid bath one end is communicated with described total liquid bath by the described oil pipe that blows; The other end that described purge chamber, described low concentration clean liquid bath and described high concentration cleaning liquid bath is communicated with secondary liquid bath by described oil returning tube and described oil water separator.
4. three liquid vacuum cleaning machines as claimed in claim 3, is characterized in that, described low concentration cleans in liquid bath, described Rinsing Area and described high concentration cleaning liquid bath and is respectively equipped with a level instruction device, an automatic water compensating valve and an overflow and drain valve; Described Rinsing Area connects external water source by a magnetic valve; Described Rinsing Area and described low concentration clean between liquid bath, described low concentration cleans between liquid bath and described high concentration cleaning liquid bath and is respectively equipped with a water pump.
5. three liquid vacuum cleaning machines as claimed in claim 4, is characterized in that, described low concentration cleans in liquid bath, described Rinsing Area and described high concentration cleaning liquid bath and is respectively equipped with a temperature control heating device, and outer wall is provided with thermal insulation layer.
6. three liquid vacuum cleaning machines as claimed in claim 5, is characterized in that, the nozzle of described spray system adopts swivel nozzle.
7. three liquid vacuum cleaning machines as claimed in claim 6, is characterized in that, described purge chamber is formed by the Steel Plate Vacuum seal welding.
8. three liquid vacuum cleaning machines as claimed in claim 7, is characterized in that, described chamber door vertically opens and closes by putting cylinder on one, and between the doorframe of described chamber door and described chamber door, pad is provided with silicone rubber O-ring.
9. three liquid vacuum cleaning machines as claimed in claim 8, is characterized in that, described vavuum pump is connected with a gas-liquid separator.
10. three liquid vacuum cleaning machines as claimed in claim 9, is characterized in that, described total liquid bath and described secondary liquid bath are respectively equipped with access panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220605400 CN203018385U (en) | 2012-11-15 | 2012-11-15 | Tri-liquid vacuum cleaner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220605400 CN203018385U (en) | 2012-11-15 | 2012-11-15 | Tri-liquid vacuum cleaner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203018385U true CN203018385U (en) | 2013-06-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220605400 Expired - Lifetime CN203018385U (en) | 2012-11-15 | 2012-11-15 | Tri-liquid vacuum cleaner |
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| Country | Link |
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| CN (1) | CN203018385U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974566A (en) * | 2012-11-15 | 2013-03-20 | 上海汇森益发工业炉有限公司 | Three liquid vacuum cleaner |
| CN106623186A (en) * | 2016-12-10 | 2017-05-10 | 新昌万顺机械有限公司 | Bearing cleaning and filtering device |
-
2012
- 2012-11-15 CN CN 201220605400 patent/CN203018385U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102974566A (en) * | 2012-11-15 | 2013-03-20 | 上海汇森益发工业炉有限公司 | Three liquid vacuum cleaner |
| CN106623186A (en) * | 2016-12-10 | 2017-05-10 | 新昌万顺机械有限公司 | Bearing cleaning and filtering device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130626 |