CN202865307U - Automatic hot-dip zinc coating uniformity tester - Google Patents
Automatic hot-dip zinc coating uniformity tester Download PDFInfo
- Publication number
- CN202865307U CN202865307U CN 201220504467 CN201220504467U CN202865307U CN 202865307 U CN202865307 U CN 202865307U CN 201220504467 CN201220504467 CN 201220504467 CN 201220504467 U CN201220504467 U CN 201220504467U CN 202865307 U CN202865307 U CN 202865307U
- Authority
- CN
- China
- Prior art keywords
- air
- automatic heating
- tester according
- impregnating layer
- evenness tester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 title abstract description 4
- 239000011701 zinc Substances 0.000 title abstract description 4
- 229910052725 zinc Inorganic materials 0.000 title abstract description 4
- 239000011248 coating agent Substances 0.000 title abstract 3
- 238000000576 coating method Methods 0.000 title abstract 3
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 238000005057 refrigeration Methods 0.000 claims abstract description 13
- 239000007921 spray Substances 0.000 claims description 19
- 241000863032 Trieres Species 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 10
- 238000005238 degreasing Methods 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 5
- 238000013019 agitation Methods 0.000 claims description 3
- 230000003111 delayed effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 230000001012 protector Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000003960 organic solvent Substances 0.000 abstract description 4
- 238000007605 air drying Methods 0.000 abstract 4
- 238000005507 spraying Methods 0.000 abstract 3
- 238000004140 cleaning Methods 0.000 abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000036039 immunity Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
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- Cleaning By Liquid Or Steam (AREA)
Abstract
The utility model relates to an automatic hot-dip zinc coating uniformity tester which comprises a tester body. The tester body is provided with an organic solvent deoiling tank, a testing tank, a spraying and rinsing tank, a cleaning tank, an air drying tank, a manipulator component, a control system and a refrigeration system, wherein a heating device is arranged in the testing tank, a spraying device or system is arranged in the spraying and rinsing tank, the bottom of the cleaning tank is provided with an ultrasonic system, an air drying device is arranged in the air drying tank, and the manipulator component is movably connected with the tester body. The automatic hot-dip zinc coating uniformity tester has the advantages that the control system is used for controlling the motion of the manipulator component, and then, workpieces can be quickly subjected to loading, deoiling, air drying and unloading; and the structure is simple, the use is convenient, safe and reliable, the test results are accurate, the production effect is improved, and the service effect is improved.
Description
Technical field
The utility model relates to automatic heating zinc-impregnating layer evenness tester.
Background technology
At present the inhomogeneity mode of operation of verification experimental verification automatic heating zinc-impregnating layer is: galvanized workpiece material loading, oil removing, air-dry, blanking ┅ repetition test 4 times, existing technology is manual operation, because there is technical difference in manual operation, error appears easily, test-results is inaccurate, cause result of use not high, test efficiency is not strong, and production efficiency is bad.
The utility model content
The technical problems to be solved in the utility model is that existing automatic heating zinc-impregnating layer uniformity test result of use is poor, and production efficiency is bad, and test-results is inaccurate, thereby automatic heating zinc-impregnating layer evenness tester is provided.
In order to solve the problems of the technologies described above, the utility model is achieved through the following technical solutions: comprise the trier body, described trier body is provided with Solvent degreasing groove, Thoughs, spray rinsing groove, rinse bath, air-dry groove, manipulator part, Controlling System, refrigeration system, be provided with heating unit and refrigeration plant in the described Thoughs, be provided with spray equipment or sprinkling system in the described spray rinsing groove, described bottom of rinse bath is provided with ultrasonic system, be provided with air-dry apparatus in the described air-dry groove, described manipulator part and trier body are flexibly connected.
Preferably, be provided with filtering net, drain connection, admitting pipe joint in the described Solvent degreasing groove, the top is provided with sealing cover, the bottom is provided with slag-drip opening, be respectively equipped with the ball valve of the control water yield on described drain connection, the admitting pipe joint, the setting of filtering net has prevented that iron filings enter pipeline formation obstruction in the processing, and the setting of sealing cover has prevented the volatilization of organic solvent in the groove, maintenance is convenient in the setting of slag-drip opening, and result of use is good.
Preferably, described heating unit is heating tube, described refrigeration plant is the cold type pipe, also be provided with liquid level switch, air agitation system, drain connection, admitting pipe joint in the described Thoughs, be respectively equipped with the ball valve of the control water yield on described drain connection, the admitting pipe joint, result of use is good, and is simple in structure, safe and reliable.
Preferably, described spray equipment is two showers, and described every shower is provided with at least one spray header, and described sprinkling system comprises high pressure pistol and water pump, and is simple in structure, and result of use is good.
Preferably, also be provided with filtering net in the described rinse bath, described ultrasonic system is that power is adjustable, and described ultrasonic system is shake plate box, be equipped with 30 shake heads on the described shake plate box, the setting of filtering net has prevented that iron filings enter pipeline formation obstruction in the processing, and 30 shake header structures are simple, and result of use is good, simple in structure, easy to operate, but control noise, and Practical Performance is good.
Preferably, described air-dry apparatus is two air knives, and described air knife is separately positioned on the left and right sides of air-dry groove.Also can be convenient to air-dry device for other, the air knife use range is wide, and is simple in structure, connects reliably long service life.
Preferably, also comprise the high-pressure blast device, described high-pressure blast device comprises closed cover parts and exhaust system, and described closed cover components interior is provided with lighting system, and top is provided with push-pull structure, the bottom is draw and insert-type motion detection door, described exhaust system comprises draught hood, vacuum fan, and described draught hood links to each other with vacuum fan, and is simple in structure, result of use is good, and is safe and reliable.
Preferably, described manipulator part comprises skeleton, described skeleton is provided with ball screw, lifting arm, lifting motor, running motor, holder chain, induction station-keeping system, described ball screw, lifting arm, induction station-keeping system are fixedly connected with skeleton respectively, described lifting motor, running motor link to each other with skeleton by the holder chain, and described skeleton and being flexibly connected by guide wheel with the trier body is by the setting of manipulator part, result of use is better, and is simple in structure.
Preferably, described Controlling System is by the PLC Controlled by Programmable Controller, and described Controlling System is provided with emergency stop push button, warning device, press button, also can be other control system, the PLC system consists of flexibly, expansion easily, and is with switching value control, easy to use, programming is simple, can adapt to various abominable running environment, immunity from interference is strong, and reliability is strong.
Preferably, also be provided with the high-low pressure protector, the delayed startup device, water level automatic control device, described refrigeration system is dispelled the heat by compressor, and is simple in structure, and result of use is good, guarantees the normal operation of unit.
In sum, advantage of the present utility model: by the motion of control device control manipulator part, make the workpiece can be fast in material loading, oil removing, air-dry, blanking, simple in structure, easy to use, safe and reliable, test-results is accurate, has improved production effect, and result of use improves.
Description of drawings
The utility model is described in further detail below in conjunction with accompanying drawing:
Fig. 1 is the structural representation of the utility model automatic heating zinc-impregnating layer evenness tester;
Fig. 2 is the structural representation of Solvent degreasing groove;
Fig. 3 is the structural representation of Thoughs;
Fig. 4 is the structural representation of spray rinsing groove;
Fig. 5 is the structural representation of rinse bath;
Fig. 6 is the structural representation of air-dry groove;
Fig. 7 is the structural representation of high-pressure blast device;
Fig. 8 is the structural representation of manipulator part.
Embodiment
Such as Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, shown in Figure 8, comprise trier body 1, described trier body 1 is provided with Solvent degreasing groove 2, Thoughs 3, spray rinsing groove 4, rinse bath 5, air-dry groove 6, manipulator part, Controlling System, refrigeration system, be provided with heating unit 31 and refrigeration plant in the described Thoughs 3, be provided with spray equipment 41 or sprinkling system in the described spray rinsing groove 4, described rinse bath 5 bottoms are provided with ultrasonic system 51, be provided with air-dry apparatus 61 in the described air-dry groove 6, described manipulator part and trier body are flexibly connected, be provided with filtering net in the described Solvent degreasing groove 2, drain connection 23, admitting pipe joint 22, the top is provided with sealing cover 21, the bottom is provided with slag-drip opening, described drain connection 23, be respectively equipped with the ball valve 24 of the control water yield on the admitting pipe joint 22, the setting of filtering net has prevented that iron filings enter pipeline formation obstruction in the processing, the setting of sealing cover 21 has prevented the volatilization of organic solvent in the groove, maintenance is convenient in the setting of slag-drip opening, result of use is good, described heating unit 31 is heating tube, described refrigeration plant is the cold type pipe, also be provided with liquid level switch 35 in the described Thoughs 3, air agitation system, drain connection 32, admitting pipe joint 33, described drain connection 32, be respectively equipped with the ball valve 34 of the control water yield on the admitting pipe joint 33, result of use is good, simple in structure, safe and reliable, described spray equipment 41 is two showers, described every shower is provided with at least one spray header 42, described sprinkling system comprises high pressure pistol and water pump, simple in structure, result of use is good, also be provided with filtering net 53 in the described rinse bath 5, described ultrasonic system 51 is that power is adjustable, described ultrasonic system 51 is shake plate box, be equipped with 30 shakes 52 on the described shake plate box, the setting of filtering net 53 has prevented that iron filings enter pipeline formation obstruction in the processing, 30 shake header structures are simple, result of use is good, simple in structure, easy to operate, but control noise, Practical Performance is good, described air-dry apparatus 61 is two air knives, and described air knife is separately positioned on the left and right sides of air-dry groove 6.Also can be convenient to air-dry device for other; the air knife use range is wide; simple in structure; connect reliable; long service life; also comprise high-pressure blast device 9; described high-pressure blast device 9 comprises closed cover parts 93 and exhaust system; described closed cover parts 93 inside are provided with lighting system; top is provided with push-pull structure; the bottom is draw and insert-type motion detection door; described exhaust system comprises draught hood 91; vacuum fan 92; described draught hood 91 links to each other with vacuum fan 92; simple in structure; result of use is good; safe and reliable; described manipulator part comprises skeleton 11; described skeleton 11 is provided with ball screw 12; lifting arm 13; promote motor 15; running motor 14; holder chain 17; induction station-keeping system 16; described ball screw 12; lifting arm 13; induction station-keeping system 16 is fixedly connected with skeleton 11 respectively; described lifting motor 15; running motor 14 links to each other with skeleton 11 by holder chain 17; described skeleton 11 be flexibly connected by guide wheel 18 with trier body 1; setting by manipulator part; result of use is better; simple in structure; described Controlling System is by the PLC Controlled by Programmable Controller; described Controlling System is provided with emergency stop push button; warning device; press button; also can be other control system; the PLC system consists of flexibly; expansion easily; control with switching value; easy to use, programming is simple, can adapt to various abominable running environment; immunity from interference is strong; reliability is strong, also is provided with the high-low pressure protector, the delayed startup device; water level automatic control device; described refrigeration system is dispelled the heat by compressor, and is simple in structure, and result of use is good; guarantee the normal operation of unit; described trier body 1 also can external even zinc layer test sewage disposal device, and the sewage that discharges after making the trier body by single test can environment protection emission, and practicality is better.
The lifting arm 13 crawl galvanized workpieces that are provided with by manipulator part carry out oil removing by the organic solvent that is provided with in the Solvent degreasing groove 2 successively; The heating unit 31 that is provided with in the Thoughs 3 heats; The spray equipment 41 or the sprinkling system that are provided with in the spray rinsing groove 4 are carried out spray rinsing; The ultrasonic system 51 that is provided with in the rinse bath 5 cleans; The air-dry apparatus 61 that is provided with in the air-dry groove 6 carries out air-dry; And circulate four times.
By the motion of control device control manipulator part, make the workpiece can be fast in material loading, oil removing, air-dry, blanking, simple in structure, easy to use, safe and reliable, test-results is accurate, has improved production effect, and result of use improves.
Claims (10)
1. automatic heating zinc-impregnating layer evenness tester, it is characterized in that: comprise trier body (1), described trier body (1) is provided with Solvent degreasing groove (2), Thoughs (3), spray rinsing groove (4), rinse bath (5), air-dry groove (6), manipulator part, Controlling System, refrigeration system, be provided with heating unit (31) and refrigeration plant in the described Thoughs (3), be provided with spray equipment (41) or sprinkling system in the described spray rinsing groove (4), described rinse bath (5) bottom is provided with ultrasonic system (51), be provided with air-dry apparatus (61) in the described air-dry groove (6), described manipulator part and trier body (1) are flexibly connected.
2. automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: be provided with filtering net, drain connection (23), admitting pipe joint (22) in the described Solvent degreasing groove (2), the top is provided with sealing cover (21), the bottom is provided with slag-drip opening, is respectively equipped with the ball valve (24) of the control water yield on described drain connection (23), the admitting pipe joint (22).
3. automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: described heating unit (31) is heating tube, described refrigeration plant is the cold type pipe, also be provided with liquid level switch (35), air agitation system, drain connection (32), admitting pipe joint (33) in the described Thoughs (3), be respectively equipped with the ball valve (34) of the control water yield on described drain connection (32), the admitting pipe joint (33).
4. described automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: described spray equipment (41) is two showers, described every shower is provided with at least one spray header (42), and described sprinkling system comprises high pressure pistol and water pump.
5. automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: also be provided with filtering net (53) in the described rinse bath (5), described ultrasonic system (51) is that power is adjustable, described ultrasonic system (51) is equipped with 30 shake heads (52) for shake plate box on the described shake plate box.
6. automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: described air-dry apparatus (61) is two air knives, and described air knife is separately positioned on the left and right sides of air-dry groove (6).
7. automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: also comprise high-pressure blast device (9), described high-pressure blast device (9) comprises closed cover parts (93) and exhaust system, described closed cover parts (93) inside is provided with lighting system, top is provided with push-pull structure, the bottom is draw and insert-type motion detection door, and described exhaust system comprises draught hood (91), vacuum fan (92), and described draught hood (91) links to each other with vacuum fan (92).
8. automatic heating zinc-impregnating layer evenness tester according to claim 1, it is characterized in that: described manipulator part comprises skeleton (11), described skeleton (11) is provided with ball screw (12), lifting arm (13), promote motor (15), running motor (14), holder chain (17), induction station-keeping system (16), described ball screw (12), lifting arm (13), induction station-keeping system (16) is fixedly connected with skeleton (11) respectively, described lifting motor (15), running motor (14) links to each other with skeleton (11) by holder chain (17), and described skeleton (11) is flexibly connected by guide wheel (18) with trier body (1).
9. automatic heating zinc-impregnating layer evenness tester according to claim 1 is characterized in that: described Controlling System is by the PLC Controlled by Programmable Controller, and described Controlling System is provided with emergency stop push button, warning device, press button.
10. automatic heating zinc-impregnating layer evenness tester according to claim 1 is characterized in that: also be provided with the high-low pressure protector, and the delayed startup device, water level automatic control device, described refrigeration system is dispelled the heat by compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220504467 CN202865307U (en) | 2012-09-28 | 2012-09-28 | Automatic hot-dip zinc coating uniformity tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220504467 CN202865307U (en) | 2012-09-28 | 2012-09-28 | Automatic hot-dip zinc coating uniformity tester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202865307U true CN202865307U (en) | 2013-04-10 |
Family
ID=48032043
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220504467 Expired - Lifetime CN202865307U (en) | 2012-09-28 | 2012-09-28 | Automatic hot-dip zinc coating uniformity tester |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202865307U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102877015A (en) * | 2012-09-28 | 2013-01-16 | 浙江华电器材检测研究所 | Automatic uniformity tester for hot-dip galvanized coating |
| CN103676759A (en) * | 2013-11-14 | 2014-03-26 | 南通皋鑫电子股份有限公司 | Program-controlled chemical processing apparatus |
-
2012
- 2012-09-28 CN CN 201220504467 patent/CN202865307U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102877015A (en) * | 2012-09-28 | 2013-01-16 | 浙江华电器材检测研究所 | Automatic uniformity tester for hot-dip galvanized coating |
| CN103676759A (en) * | 2013-11-14 | 2014-03-26 | 南通皋鑫电子股份有限公司 | Program-controlled chemical processing apparatus |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130410 Effective date of abandoning: 20140507 |
|
| RGAV | Abandon patent right to avoid regrant |