CN102877015B - Automatic uniformity tester for hot-dip galvanized coating - Google Patents
Automatic uniformity tester for hot-dip galvanized coating Download PDFInfo
- Publication number
- CN102877015B CN102877015B CN201210371824.0A CN201210371824A CN102877015B CN 102877015 B CN102877015 B CN 102877015B CN 201210371824 A CN201210371824 A CN 201210371824A CN 102877015 B CN102877015 B CN 102877015B
- Authority
- CN
- China
- Prior art keywords
- air
- automatic heating
- tester according
- impregnating layer
- evenness tester
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000011248 coating agent Substances 0.000 title abstract 5
- 238000000576 coating method Methods 0.000 title abstract 5
- 238000010438 heat treatment Methods 0.000 claims abstract description 27
- 239000007921 spray Substances 0.000 claims abstract description 23
- 241000863032 Trieres Species 0.000 claims description 14
- 238000005057 refrigeration Methods 0.000 claims description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 12
- 238000001914 filtration Methods 0.000 claims description 10
- 238000005238 degreasing Methods 0.000 claims description 8
- 239000002904 solvent Substances 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 5
- 238000007789 sealing Methods 0.000 claims description 5
- 238000013019 agitation Methods 0.000 claims description 3
- 230000003111 delayed effect Effects 0.000 claims description 3
- 238000001514 detection method Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 230000001012 protector Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000000694 effects Effects 0.000 abstract description 4
- 239000003960 organic solvent Substances 0.000 abstract description 4
- 238000007605 air drying Methods 0.000 abstract 2
- 238000005406 washing Methods 0.000 abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 8
- 230000015572 biosynthetic process Effects 0.000 description 4
- 229910052742 iron Inorganic materials 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000036039 immunity Effects 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000010865 sewage Substances 0.000 description 2
- 238000012795 verification Methods 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Landscapes
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to an automatic uniformity tester for hot-dip galvanized coating. The automatic uniformity tester for hot-dip galvanized coating comprises a tester body. The tester body comprises an organic solvent deoiling tank, a test tank, a spray rinsing tank, a washing tank, an air-drying tank, a manipulator part, a control system, and a refrigerating system. A heating device is disposed in the test tank. A spray device or spray system is disposed in the spray rinsing tank. An ultrasonic system is arranged at the bottom of the washing tank. An air dryer is disposed in the air-drying tank. The manipulator part is movably connected with the tester body. The automatic uniformity tester for hot-dip galvanized coating has the advantages that the manipulator part is controlled to move by a control device so that a workpiece can be fed, deoiled, air-dried and discharged quickly; the automatic uniformity tester for hot-dip galvanized coating is simple in structure, convenient to use, safe, reliable, and accurate in test results; and production effect is improved, and using effect is improved.
Description
Technical field
The present invention relates to automatic heating zinc-impregnating layer evenness tester.
Background technology
At present the inhomogeneity mode of operation of verification experimental verification automatic heating zinc-impregnating layer is: galvanized workpiece material loading, oil removing, air-dry, blanking ┅ repetition test 4 times, existing technology is manual operation, because manual operation exists technical difference, easily there is error, test-results is inaccurate, cause result of use not high, test efficiency is not strong, and production efficiency is bad.
Summary of the invention
The technical problem to be solved in the present invention is that existing automatic heating zinc-impregnating layer uniformity test result of use is poor, and production efficiency is bad, and test-results is inaccurate, thereby automatic heating zinc-impregnating layer evenness tester is provided.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions: comprise trier body, described trier body is provided with Solvent degreasing groove, Thoughs, spray rinsing groove, rinse bath, air-dry groove, manipulator part, Controlling System, refrigeration system, in described Thoughs, be provided with heating unit and refrigeration plant, in described spray rinsing groove, be provided with spray equipment or sprinkling system, described bottom of rinse bath is provided with ultrasonic system, in described air-dry groove, be provided with air-dry apparatus, described manipulator part is flexibly connected with trier body.
Preferably, in described Solvent degreasing groove, be provided with filtering net, drain connection, admitting pipe joint, top is provided with sealing cover, bottom is provided with slag-drip opening, on described drain connection, admitting pipe joint, be respectively equipped with the ball valve of controlling the water yield, the setting of filtering net has prevented that in processing, iron filings enter pipeline formation obstruction, and the setting of sealing cover has prevented the volatilization of organic solvent in groove, maintenance is convenient in the setting of slag-drip opening, and result of use is good.
Preferably, described heating unit is heating tube, described refrigeration plant is cold type pipe, in described Thoughs, be also provided with liquid level switch, air agitation system, drain connection, admitting pipe joint, on described drain connection, admitting pipe joint, be respectively equipped with the ball valve of controlling the water yield, result of use is good, simple in structure, safe and reliable.
Preferably, described spray equipment is two showers, and described every shower is provided with at least one spray header, and described sprinkling system comprises high pressure pistol and water pump, simple in structure, and result of use is good.
Preferably, in described rinse bath, be also provided with filtering net, described ultrasonic system is that power is adjustable, and described ultrasonic system is shake plate box, on described shake plate box, be equipped with 30 shake heads, the setting of filtering net has prevented that in processing, iron filings enter pipeline formation obstruction, and 30 shake header structures are simple, and result of use is good, simple in structure, easy to operate, can control noise, Practical Performance is good.
Preferably, described air-dry apparatus is two air knives, and described air knife is separately positioned on the left and right sides of air-dry groove.Also can be convenient to air-dry device for other, air knife use range is wide, simple in structure, connects reliably long service life.
Preferably, also comprise high-pressure blast device, described high-pressure blast device comprises closed cover parts and exhaust system, and described closed cover components interior is provided with lighting system, and top is provided with push-pull structure, bottom is draw and insert-type motion detection door, described exhaust system comprises draught hood, vacuum fan, and described draught hood is connected with vacuum fan, simple in structure, result of use is good, safe and reliable.
Preferably, described manipulator part comprises skeleton, described skeleton is provided with ball screw, lifting arm, lifting motor, running motor, holder chain, induction station-keeping system, described ball screw, lifting arm, induction station-keeping system are fixedly connected with skeleton respectively, described lifting motor, running motor are connected with skeleton by holder chain, described skeleton be flexibly connected by guide wheel with trier body, by the setting of manipulator part, result of use is better, simple in structure.
Preferably, described Controlling System is by PLC Controlled by Programmable Controller, and described Controlling System is provided with emergency stop push button, warning device, press button, can be also other control system, PLC system forms flexibly, expansion easily, with switching value control, easy to use, programming is simple, can adapt to various severe running environment, immunity from interference is strong, and reliability is strong.
Preferably, be also provided with high-low pressure protector, delayed startup device, water level automatic control device, described refrigeration system is dispelled the heat by compressor, simple in structure, and result of use is good, guarantees the normal operation of unit.
In sum, advantage of the present invention: by control device control manipulator part motion, make the workpiece can be fast in material loading, oil removing, air-dry, blanking, simple in structure, easy to use, safe and reliable, test-results is accurate, has improved production effect, and result of use improves.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation of automatic heating zinc-impregnating layer evenness tester of the present invention;
Fig. 2 is the structural representation of Solvent degreasing groove;
Fig. 3 is the structural representation of Thoughs;
Fig. 4 is the structural representation of spray rinsing groove;
Fig. 5 is the structural representation of rinse bath;
Fig. 6 is the structural representation of air-dry groove;
Fig. 7 is the structural representation of high-pressure blast device;
Fig. 8 is the structural representation of manipulator part.
Embodiment
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, shown in Fig. 8, comprise trier body 1, described trier body 1 is provided with Solvent degreasing groove 2, Thoughs 3, spray rinsing groove 4, rinse bath 5, air-dry groove 6, manipulator part, Controlling System, refrigeration system, in described Thoughs 3, be provided with heating unit 31 and refrigeration plant, in described spray rinsing groove 4, be provided with spray equipment 41 or sprinkling system, described rinse bath 5 bottoms are provided with ultrasonic system 51, in described air-dry groove 6, be provided with air-dry apparatus 61, described manipulator part is flexibly connected with trier body, in described Solvent degreasing groove 2, is provided with filtering net, drain connection 23, admitting pipe joint 22, top is provided with sealing cover 21, and bottom is provided with slag-drip opening, described drain connection 23, on admitting pipe joint 22, be respectively equipped with the ball valve 24 of controlling the water yield, the setting of filtering net has prevented that in processing, iron filings enter pipeline formation obstruction, the setting of sealing cover 21 has prevented the volatilization of organic solvent in groove, maintenance is convenient in the setting of slag-drip opening, result of use is good, described heating unit 31 is heating tube, and described refrigeration plant is cold type pipe, in described Thoughs 3, is also provided with liquid level switch 35, air agitation system, drain connection 32, admitting pipe joint 33, described drain connection 32, on admitting pipe joint 33, be respectively equipped with the ball valve 34 of controlling the water yield, result of use is good, simple in structure, safe and reliable, described spray equipment 41 is two showers, described every shower is provided with at least one spray header 42, described sprinkling system comprises high pressure pistol and water pump, simple in structure, result of use is good, in described rinse bath 5, be also provided with filtering net 53, described ultrasonic system 51 is that power is adjustable, described ultrasonic system 51 is shake plate box, on described shake plate box, be equipped with 30 shakes 52, the setting of filtering net 53 has prevented that in processing, iron filings enter pipeline formation obstruction, 30 shake header structures are simple, result of use is good, simple in structure, easy to operate, can control noise, Practical Performance is good, described air-dry apparatus 61 is two air knives, described air knife is separately positioned on the left and right sides of air-dry groove 6.Also can be convenient to air-dry device for other, air knife use range is wide, simple in structure, connect reliable, long service life, also comprise high-pressure blast device 9, described high-pressure blast device 9 comprises closed cover parts 93 and exhaust system, described closed cover parts 93 inside are provided with lighting system, top is provided with push-pull structure, bottom is draw and insert-type motion detection door, described exhaust system comprises draught hood 91, vacuum fan 92, described draught hood 91 is connected with vacuum fan 92, simple in structure, result of use is good, safe and reliable, described manipulator part comprises skeleton 11, described skeleton 11 is provided with ball screw 12, lifting arm 13, promote motor 15, running motor 14, holder chain 17, induction station-keeping system 16, described ball screw 12, lifting arm 13, induction station-keeping system 16 is fixedly connected with skeleton 11 respectively, described lifting motor 15, running motor 14 is connected with skeleton 11 by holder chain 17, described skeleton 11 be flexibly connected by guide wheel 18 with trier body 1, by the setting of manipulator part, result of use is better, simple in structure, described Controlling System is by PLC Controlled by Programmable Controller, described Controlling System is provided with emergency stop push button, warning device, press button, also can be other control system, PLC system forms flexibly, expansion easily, with switching value control, easy to use, programming is simple, can adapt to various severe running environment, immunity from interference is strong, reliability is strong, also be provided with high-low pressure protector, delayed startup device, water level automatic control device, described refrigeration system is dispelled the heat by compressor, simple in structure, result of use is good, guarantee the normal operation of unit, described trier body 1 also can external even zinc layer be tested sewage disposal device, the sewage energy environment protection emission discharging after making trier body by single test, practicality is better.
The lifting arm 13 being provided with by manipulator part captures galvanized workpiece and by the organic solvent being provided with in Solvent degreasing groove 2, carries out oil removing successively; The heating unit 31 being provided with in Thoughs 3 heats; The spray equipment 41 or the sprinkling system that in spray rinsing groove 4, are provided with are carried out spray rinsing; The ultrasonic system 51 being provided with in rinse bath 5 cleans; The air-dry apparatus 61 being provided with in air-dry groove 6 carries out air-dry; And circulate four times.
By control device control manipulator part motion, make the workpiece can be fast in material loading, oil removing, air-dry, blanking, simple in structure, easy to use, safe and reliable, test-results is accurate, has improved production effect, and result of use improves.
Claims (10)
1. automatic heating zinc-impregnating layer evenness tester, it is characterized in that: comprise trier body (1), described trier body (1) is provided with Solvent degreasing groove (2), Thoughs (3), spray rinsing groove (4), rinse bath (5), air-dry groove (6), manipulator part, Controlling System, refrigeration system, in described Thoughs (3), be provided with heating unit (31) and refrigeration plant, in described spray rinsing groove (4), be provided with spray equipment (41) or sprinkling system, described rinse bath (5) bottom is provided with ultrasonic system (51), in described air-dry groove (6), be provided with air-dry apparatus (61), described manipulator part is flexibly connected with trier body (1).
2. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
In described Solvent degreasing groove (2), be provided with filtering net, drain connection (23), admitting pipe joint (22), top is provided with sealing cover (21), bottom is provided with slag-drip opening, is respectively equipped with the ball valve (24) of controlling the water yield on described drain connection (23), admitting pipe joint (22).
3. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
Described heating unit (31) is heating tube, described refrigeration plant is cold type pipe, in described Thoughs (3), be also provided with liquid level switch (35), air agitation system, drain connection (32), admitting pipe joint (33), on described drain connection (32), admitting pipe joint (33), be respectively equipped with the ball valve (34) of controlling the water yield.
4. automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that: described spray equipment (41) is two showers, and every shower is provided with at least one spray header (42), and described sprinkling system comprises high pressure pistol and water pump.
5. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
In described rinse bath (5), be also provided with filtering net (53), described ultrasonic system (51) is that power is adjustable, and described ultrasonic system (51), for shake plate box, is equipped with 30 shake heads (52) on described shake plate box.
6. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
Described air-dry apparatus (61) is two air knives, and described air knife is separately positioned on the left and right sides of air-dry groove (6).
7. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
Also comprise high-pressure blast device (9), described high-pressure blast device (9) comprises closed cover parts (93) and exhaust system, described closed cover parts (93) inside is provided with lighting system, top is provided with push-pull structure, bottom is draw and insert-type motion detection door, described exhaust system comprises draught hood (91), vacuum fan (92), and described draught hood (91) is connected with vacuum fan (92).
8. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
Described manipulator part comprises skeleton (11), described skeleton (11) is provided with ball screw (12), lifting arm (13), promotes motor (15), running motor (14), holds in the palm chain (17), responds to station-keeping system (16), described ball screw (12), lifting arm (13), induction station-keeping system (16) are fixedly connected with skeleton (11) respectively, described lifting motor (15), running motor (14) are connected with skeleton (11) by holder chain (17), and described skeleton (11) is flexibly connected by guide wheel (18) with trier body (1).
9. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
Described Controlling System is by PLC Controlled by Programmable Controller, and described Controlling System is provided with emergency stop push button, warning device, press button.
10. described automatic heating zinc-impregnating layer evenness tester according to claim 1, is characterized in that:
Also be provided with high-low pressure protector, delayed startup device, water level automatic control device, described refrigeration system is dispelled the heat by compressor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210371824.0A CN102877015B (en) | 2012-09-28 | 2012-09-28 | Automatic uniformity tester for hot-dip galvanized coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210371824.0A CN102877015B (en) | 2012-09-28 | 2012-09-28 | Automatic uniformity tester for hot-dip galvanized coating |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102877015A CN102877015A (en) | 2013-01-16 |
| CN102877015B true CN102877015B (en) | 2014-05-07 |
Family
ID=47478524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201210371824.0A Active CN102877015B (en) | 2012-09-28 | 2012-09-28 | Automatic uniformity tester for hot-dip galvanized coating |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102877015B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103676759A (en) * | 2013-11-14 | 2014-03-26 | 南通皋鑫电子股份有限公司 | Program-controlled chemical processing apparatus |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4329387B2 (en) * | 2002-04-18 | 2009-09-09 | Ｊｆｅスチール株式会社 | Hot-dip galvanized steel sheet with excellent press formability and manufacturing method thereof |
| CN101376961A (en) * | 2007-08-31 | 2009-03-04 | 宝山钢铁股份有限公司 | Method for controlling coating alloying homogeneity |
| CN202865307U (en) * | 2012-09-28 | 2013-04-10 | 浙江华电器材检测研究所 | Automatic hot-dip zinc coating uniformity tester |
-
2012
- 2012-09-28 CN CN201210371824.0A patent/CN102877015B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN102877015A (en) | 2013-01-16 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN203724489U (en) | Fast type full-automatic cleaning sterilizer | |
| CN203990994U (en) | A kind of steel component surface anticorrosion coating spraying system | |
| CN204396356U (en) | Engineering truck gear-box special cleaning machine | |
| CN202224419U (en) | Container cleaning device | |
| CN107460487B (en) | High pressure oxygen inner wall of the pipe cleaning by degreasing method | |
| CN103454133B (en) | Macroscopic corrosion test device | |
| CN202865307U (en) | Automatic hot-dip zinc coating uniformity tester | |
| CN102896102A (en) | Connecting rod cleaning machine of cam shaft | |
| CN205200055U (en) | Full -automatic glassware cleaning machine of on -line monitoring conductivity | |
| CN103894367A (en) | Vacuum cleaning machine for thermal treatment production line | |
| CN102877015B (en) | Automatic uniformity tester for hot-dip galvanized coating | |
| CN104889100A (en) | All-dimensional overturn water curtain cleaning machine | |
| CN102825022A (en) | Workpiece cleaner | |
| CN203751477U (en) | Spraying machine | |
| CN210160030U (en) | Electric heating high-pressure hot water cleaning machine | |
| KR20110064578A (en) | Automatic cleaning apparatus of scrubber chamber for treating waste gas | |
| CN107971306B (en) | Cleaning machine for cleaning small-caliber bent pipe fittings | |
| CN204359200U (en) | A kind of heat exchanger cleaning machine of aircraft | |
| CN203635583U (en) | Intelligent and efficient high-pressure cleaning machine | |
| CN204892531U (en) | Automatic full -automatic glassware cleaning machine of pressure is washd in adjustment | |
| CN208288953U (en) | A kind of secondary spraying cooling device of continuous casting of Cu-Al composite material | |
| CN209094018U (en) | Industrial saturated vapor hydralic hose cleaning machine | |
| CN203519398U (en) | Low-power corrosion test device | |
| CN208400820U (en) | Cleaning device | |
| CN203750907U (en) | Derusting device of large workpiece |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C53 | Correction of patent for invention or patent application | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yu Hongyun Inventor after: Li Rui Inventor after: Ke Dingfang Inventor after: Chen Qingyin Inventor after: Wang Lifeng Inventor after: Wang Liang Inventor after: Hong Jing Inventor before: Li Rui Inventor before: Chen Qingyin Inventor before: Wang Lifeng Inventor before: Wang Liang Inventor before: Hong Jing |
|
| COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: LI RUI CHEN QINGYIN WANG LIFENG WANG LIANG HONG JING TO: YU HONGYUN LI RUI KE DINGFANG CHEN QINGYIN WANG LIFENG WANG LIANG HONG JING |
|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 310015 Taizhou Road, Zhejiang, China, No. 217, No. Co-patentee after: State Grid Corporation of China Patentee after: Zhejiang Huadian inspection and Research Institute Co., Ltd. Address before: 310015 Taizhou Road, Zhejiang, China, No. 217, No. Co-patentee before: State Grid Corporation of China Patentee before: Zhejiang Huadian Equipment Inspection Institute |