CN203011132U - Vertically-mounted pipeline heater for tunnel furnace - Google Patents

Vertically-mounted pipeline heater for tunnel furnace Download PDF

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Publication number
CN203011132U
CN203011132U CN 201220621788 CN201220621788U CN203011132U CN 203011132 U CN203011132 U CN 203011132U CN 201220621788 CN201220621788 CN 201220621788 CN 201220621788 U CN201220621788 U CN 201220621788U CN 203011132 U CN203011132 U CN 203011132U
Authority
CN
China
Prior art keywords
heater
heat
heater strip
tunnel furnace
mica sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220621788
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Chinese (zh)
Inventor
赵明利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
XI'AN KING-TRUCK ELECTRON Co Ltd
Original Assignee
XI'AN KING-TRUCK ELECTRON Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by XI'AN KING-TRUCK ELECTRON Co Ltd filed Critical XI'AN KING-TRUCK ELECTRON Co Ltd
Priority to CN 201220621788 priority Critical patent/CN203011132U/en
Application granted granted Critical
Publication of CN203011132U publication Critical patent/CN203011132U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a vertically-mounted pipeline heater for a tunnel furnace, which comprises ceramic wiring terminals, heater mounting threaded holes, sheet mica isolating plates, heating wires, heating wire glass winding columns, a heater mounting plate, a heat insulation filling layer, side baffle plates, sheet mica side supporting plates, a bottom plate and a front plate, wherein the sheet mica isolating plates, the sheet mica side supporting plates and the bottom plate form a square-matrix heating wire mounting frame; the heating wire glass winding columns are transversely mounted in the square-matrix heating wire mounting frame, and the heating wires are wound on the heating wire glass winding columns; the side baffle plates are arranged at side parts of the square-matrix heating wire mounting frame; the heat insulation filling layer is welded with the side baffle plates; the upper ends of the side baffle plates are fixedly connected with the heater mounting plate; the ceramic wiring terminals and the heater mounting threaded holes are arranged on the heater mounting plate; the upper parts of the side baffle plates, the heat insulation filling layer and the heater mounting plate form an electric wire placing cavity; and the front plate is arranged at the front part of the electric wire placing cavity. The vertically-mounted pipeline heater for the tunnel furnace is simple in structure, firm and reliable, and convenient to maintain.

Description

A kind of continuous tunnel furnace pipeline heater of vertical installation
Technical field
The utility model belongs to the continuous tunnel furnace technical field of structures, especially relates to a kind of continuous tunnel furnace pipeline heater of vertical installation.
Background technology
Continuous tunnel furnace is a kind of commonly used be used for heating pre-heated work pieces semi-finished product or finished product automatic production line equipment, along with science and technology and industrial expansion, the continuous tunnel furnace of various model sizes emerges in an endless stream, it is more rare that but the large tunnel stove is used for the continuous tunnel furnace of large-scale semi-finished product finished product heating, mainly because the heating uniformity problem of large tunnel stove is difficult to be resolved, the furnace chamber of continuous tunnel furnace is larger, and the uniformity of heating is more bad, and heating effect is poorer.Therefore, the problem that how to solve wide furnace chamber continuous tunnel furnace heating uniformity becomes the problem that at first large-scale heating continuous tunnel furnace will solve of making.
The utility model content
The purpose of this utility model is to overcome above-mentioned deficiency of the prior art, and a kind of continuous tunnel furnace pipeline heater of vertical installation is provided, and it is simple in structure, reasonable in design and result of use is good, installs simultaneously simple, solid and reliable, easy to maintenance.
for achieving the above object, the technical solution adopted in the utility model is: a kind of continuous tunnel furnace pipeline heater of vertical installation, it is characterized in that: comprise ceramic wiring terminal, heater is installed screwed hole, the mica sheet division board, heater strip, heater strip glass winding post, the heater installing plate, the heat-insulation and heat-preservation packed layer, side shield, mica sheet side gripper shoe, base plate and header board, the quantity of described mica sheet division board and mica sheet side gripper shoe is a plurality of, described mica sheet division board, mica sheet side gripper shoe and base plate form the square formation heater strip framework are installed, described heater strip glass winding post laterally is arranged on the inside that described square formation heater strip is installed framework, described heater strip is three-dimensional spiral shape uniform winding on heater strip glass winding post, described side shield is arranged on the sidepiece that described square formation heater strip is installed framework, the lower end of described side shield and base plate welding, described heat-insulation and heat-preservation packed layer is positioned at described square formation heater strip and the top of framework is installed and welds with side shield, the upper end of described side shield is fixedly connected with the heater installing plate by screw, described ceramic wiring terminal and heater are installed screwed hole and all are arranged on the heater installing plate, the top of described side shield, heat-insulation and heat-preservation packed layer and heater installing plate form electric wire and place cavity, described header board is arranged on the front portion that described electric wire is placed cavity, the electric wire of described heater strip passes successively from the bottom to top the heat-insulation and heat-preservation packed layer and described electric wire is placed cavity and joins with ceramic wiring terminal.
The continuous tunnel furnace pipeline heater of above-mentioned a kind of vertical installation is characterized in that: the quantity that described heater is installed screwed hole is three, and three described heaters are installed screwed hole and are a line laying.
The continuous tunnel furnace pipeline heater of above-mentioned a kind of vertical installation is characterized in that: the quantity of described ceramic wiring terminal is four, and four described ceramic wiring terminal symmetries are laid on four angles of heater installing plate.
The utility model compared with prior art has the following advantages:
1, the utility model is simple in structure, reasonable in design and result of use is good.
2, the utility model heater strip glass winding post is laterally installed, and the heater strip vertical landing in heating that prevents from being wound around on it is short-circuited.
3, the utility model is installed from the outside of continuous tunnel furnace, therefore for installation and the maintain and replace convenience very of heater, and by increasing the heat-insulation and heat-preservation packed layer, can guarantee fully the temperature in continuous tunnel furnace.
4, the utility model heater strip is wrapped on heater strip glass winding post, and many heater strip glass winding post composition rectangle heating radiation areas that are wound around heater strip, increased the area of dissipation of heater strip, extended the heat time heating time through the air-flow of heater, therefore the efficiency of heating surface is high, and heating effect is good.
5, the utility model is installed simple, solid and reliable, easy to maintenance.
Below by drawings and Examples, the utility model is described in further detail.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is explosion figure of the present utility model.
Description of reference numerals:
1-ceramic wiring terminal; 2-heater is installed screwed hole; 3-mica sheet division board;
4-heater strip; 5-heater strip glass winding post; 6-heater installing plate;
7-electric wire; 8-heat-insulation and heat-preservation packed layer; 9-side shield;
10-mica sheet side gripper shoe; 11-base plate; 12-header board.
The specific embodiment
as depicted in figs. 1 and 2, the utility model comprises ceramic wiring terminal 1, heater is installed screwed hole 2, mica sheet division board 3, heater strip 4, heater strip glass winding post 5, heater installing plate 6, heat-insulation and heat-preservation packed layer 8, side shield 9, mica sheet side gripper shoe 10, base plate 11 and header board 12, the quantity of described mica sheet division board 3 and mica sheet side gripper shoe 10 is a plurality of, described mica sheet division board 3, mica sheet side gripper shoe 10 and base plate 11 form the square formation heater strip framework are installed, described heater strip glass winding post 5 laterally is arranged on the inside that described square formation heater strip is installed framework, described heater strip 4 is three-dimensional spiral shape uniform winding on heater strip glass winding post 5, described side shield 9 is arranged on the sidepiece that described square formation heater strip is installed framework, the lower end of described side shield 9 and base plate 11 welding, described heat-insulation and heat-preservation packed layer 8 is positioned at described square formation heater strip and the top of framework is installed and welds with side shield 9, the upper end of described side shield 9 is fixedly connected with heater installing plate 6 by screw, described ceramic wiring terminal 1 and heater are installed screwed hole 2 and all are arranged on heater installing plate 6, the top of described side shield 9, heat-insulation and heat-preservation packed layer 8 and heater installing plate 6 form electric wire and place cavity, described header board 12 is arranged on the front portion that described electric wire is placed cavity, the electric wire 7 of described heater strip 4 passes successively from the bottom to top heat-insulation and heat-preservation packed layer 8 and described electric wire is placed cavity and joins with ceramic wiring terminal 1.
As depicted in figs. 1 and 2, the quantity that described heater is installed screwed hole 2 is three, and three described heaters are installed screwed hole 2 and are a line laying.
As depicted in figs. 1 and 2, the quantity of described ceramic wiring terminal 1 is four, and four described ceramic wiring terminal 1 symmetries are laid on four angles of heater installing plate 6.
In the present embodiment, mica sheet side gripper shoe 10 is mounted in the draw-in groove of base plate 11 and mica sheet division board 3.
In the utility model, for the heater that makes continuous tunnel furnace easy for installation, we adopt the outside Method for Installation of heater, from the outside, heater is inserted in the middle of the heating air duct of continuous tunnel furnace, then heat-insulation and heat-preservation packed layer 8 is set on heater, heat-insulation and heat-preservation packed layer 8 plays heat-insulation and heat-preservation, because it is central because the heater volume is huge to insert like this air channel, outside directly installation without heat-insulation and heat-preservation, can reduce the integral heat insulation effect of continuous tunnel furnace.Because heater inserts in the middle of the air channel, by the time the wind speed in the middle of is because blast is large, therefore wind speed is very fast, if heating region is little, air-flow is difficult to the heating effect that reaches desirable, and hot blast is difficult to guarantee heating effect, therefore with heater design rectangularity zone square formation, heater strip glass winding post 5 is laterally installed, and occurs vertically to come off to cause short circuit or initiation fire when preventing heater strip 4 heating; By mica sheet side gripper shoe 10, every heater strip glass winding post 5 is separated, make the heating region of heater can radiation larger zone, make the air-flow can be through the abundant heating of heater strip 4; And then by heater strip 4 is designed to the three-dimensional spiral column, make heater strip 4 all be exposed in air as far as possible, therefore heater strip 4 is wrapped on elongated heater strip glass winding post 5, increased the heat-conducting area of heater strip 4, through the heater that designs like this, heating effect is good, and the efficiency of heating surface is high.
due to the heating of working for a long time of continuous tunnel furnace heater, therefore being easy to cause the efficiency of heating surface to reduce even damages, therefore will often change heater, because continuous tunnel furnace is an airtight equipment, upper top cover is heavier, if change heater general inconvenience very by opening upper top cover, therefore adopt the utility model structure, replacing removes and installs will become very convenience of heater, have four heater mounting hole on heater installing plate 6, dig having heaters at the hole periphery screwed hole is installed, in the middle of heater can being inserted ventilation shaft along this hole, the heater installing plate that is integrally connected with heater can be supported on the top cover of continuous tunnel furnace, use screw fixed heater installing plate to the upper top cover of continuous tunnel furnace, in the middle of the ventilation shaft that is arranged on continuous tunnel furnace that heater can be very stable like this, in order to cause short circuit along quartz ampoule longitudinal dilatation landing in the thermoplastic process of the heater strip that prevents heater, therefore heater strip glass winding post 5 can laterally be installed can avoid problems.
The above; it is only preferred embodiment of the present utility model; be not that the utility model is imposed any restrictions; every according to the utility model technical spirit to any simple modification, change and equivalent structure transformation that above embodiment does, all still belong in the protection domain of technical solutions of the utility model.

Claims (3)

1. the continuous tunnel furnace pipeline heater of a vertical installation, it is characterized in that: comprise ceramic wiring terminal (1), heater is installed screwed hole (2), mica sheet division board (3), heater strip (4), heater strip glass winding post (5), heater installing plate (6), heat-insulation and heat-preservation packed layer (8), side shield (9), mica sheet side gripper shoe (10), base plate (11) and header board (12), the quantity of described mica sheet division board (3) and mica sheet side gripper shoe (10) is a plurality of, described mica sheet division board (3), mica sheet side gripper shoe (10) and base plate (11) form the square formation heater strip framework are installed, described heater strip glass winding post (5) laterally is arranged on the inside that described square formation heater strip is installed framework, described heater strip (4) is three-dimensional spiral shape uniform winding on heater strip glass winding post (5), described side shield (9) is arranged on the sidepiece that described square formation heater strip is installed framework, the lower end of described side shield (9) and base plate (11) welding, described heat-insulation and heat-preservation packed layer (8) is positioned at described square formation heater strip and the top of framework is installed and welds with side shield (9), the upper end of described side shield (9) is fixedly connected with heater installing plate (6) by screw, described ceramic wiring terminal (1) and heater are installed screwed hole (2) and all are arranged on heater installing plate (6), the top of described side shield (9), heat-insulation and heat-preservation packed layer (8) and heater installing plate (6) form electric wire and place cavity, described header board (12) is arranged on the front portion that described electric wire is placed cavity, the electric wire (7) of described heater strip (4) passes successively from the bottom to top heat-insulation and heat-preservation packed layer (8) and described electric wire is placed cavity and joins with ceramic wiring terminal (1).
2. according to the continuous tunnel furnace pipeline heater of a kind of vertical installation claimed in claim 1, it is characterized in that: the quantity that described heater is installed screwed hole (2) is three, and three described heaters are installed screwed hole (2) and are a line laying.
3. according to the continuous tunnel furnace pipeline heater of claim 1 or 2 described a kind of vertical installation, it is characterized in that: the quantity of described ceramic wiring terminal (1) is four, and four described ceramic wiring terminals (1) symmetry is laid on four angles of heater installing plate (6).
CN 201220621788 2012-11-22 2012-11-22 Vertically-mounted pipeline heater for tunnel furnace Expired - Fee Related CN203011132U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220621788 CN203011132U (en) 2012-11-22 2012-11-22 Vertically-mounted pipeline heater for tunnel furnace

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220621788 CN203011132U (en) 2012-11-22 2012-11-22 Vertically-mounted pipeline heater for tunnel furnace

Publications (1)

Publication Number Publication Date
CN203011132U true CN203011132U (en) 2013-06-19

Family

ID=48602721

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220621788 Expired - Fee Related CN203011132U (en) 2012-11-22 2012-11-22 Vertically-mounted pipeline heater for tunnel furnace

Country Status (1)

Country Link
CN (1) CN203011132U (en)

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130619

Termination date: 20131122