CN203007304U - 120-ton converter non-drive side trunnion extension device - Google Patents

120-ton converter non-drive side trunnion extension device Download PDF

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Publication number
CN203007304U
CN203007304U CN 201220612272 CN201220612272U CN203007304U CN 203007304 U CN203007304 U CN 203007304U CN 201220612272 CN201220612272 CN 201220612272 CN 201220612272 U CN201220612272 U CN 201220612272U CN 203007304 U CN203007304 U CN 203007304U
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CN
China
Prior art keywords
trunnion
drive side
converter
extension device
shaft body
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN 201220612272
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Chinese (zh)
Inventor
胡立杰
朱得晟
韩小军
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Gansu Jiu Steel Group Hongxing Iron and Steel Co Ltd
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Priority to CN 201220612272 priority Critical patent/CN203007304U/en
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Publication of CN203007304U publication Critical patent/CN203007304U/en
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Abstract

The utility model relates to a 120 ton non-transmission side trunnion extension device of converter, it includes that one end is the spiale body that is the reducing of straight angle, the other end for the chamfer. The connecting shaft body is provided with a raised flange, and the raised flange is provided with a screw hole. The utility model discloses simple structure, small, low cost can cut into non-transmission side trunnion, has lengthened the length of trunnion after non-transmission side trunnion connects, provides a jacking point for the jacking to can bear the holistic weight of converter when the unilateral jacking, reach safe, swift purpose.

Description

120吨转炉非传动侧耳轴接长装置120-ton converter non-drive side trunnion extension device

技术领域 technical field

本实用新型涉及转炉设备工业技术领域,尤其涉及120吨转炉非传动侧耳轴接长装置。 The utility model relates to the industrial technical field of converter equipment, in particular to a 120-ton converter non-drive side trunnion extension device.

背景技术 Background technique

转炉是钢铁企业炼钢的主要设备,在整个钢铁生产中占据重要的位置,转炉本体设备重量大,转炉轴承座承受了转炉的所有重量,由于转炉耳轴轴承不属于易损件,一般转炉生产很久后才出现损坏。目前钢铁企业更换耳轴轴承都是在炉底制作一顶升支架将转炉整体顶起后进行耳轴轴承更换,耳轴轴承的更换是检修中的精细活,需要充分考虑临时支架的强度计算,不能凭经验进行。临时支架的安装要充分利用现场的条件进行安装。此方法不足之处是施工周期长,施工任务量大、难度大、成本较高。 The converter is the main equipment for steelmaking in iron and steel enterprises. It occupies an important position in the entire steel production. The main equipment of the converter is heavy, and the bearing seat of the converter bears all the weight of the converter. The damage did not appear until much later. At present, iron and steel enterprises replace the trunnion bearings by making a jacking bracket at the bottom of the furnace to lift the converter as a whole, and then replace the trunnion bearings. The replacement of the trunnion bearings is a delicate work in maintenance, and it is necessary to fully consider the calculation of the strength of the temporary support. It cannot be done empirically. The installation of the temporary support should make full use of the conditions on site for installation. The disadvantage of this method is that the construction period is long, the construction tasks are large, difficult and costly.

由于120吨转炉非传动侧耳轴正下方无承重基础,而斜下方有一承重基础且非传动侧耳轴是一空心轴,因此在耳轴轴承更换时易发生坍塌。 Since there is no load-bearing foundation directly below the trunnion on the non-drive side of the 120-ton converter, but there is a load-bearing foundation obliquely below and the trunnion on the non-drive side is a hollow shaft, it is prone to collapse when the trunnion bearing is replaced.

发明内容 Contents of the invention

本实用新型所要解决的技术问题是提供一种结构简单、装卸快捷的120吨转炉非传动侧耳轴接长装置。 The technical problem to be solved by the utility model is to provide a 120-ton converter non-drive side trunnion extension device with simple structure and fast loading and unloading.

为解决上述问题,本实用新型所述的120吨转炉非传动侧耳轴接长装置,其特征在于:它包括一端为平角、另一端为倒角的呈变径的接轴本体;所述接轴本体上设有凸起法兰,该凸起法兰上设有螺孔。 In order to solve the above problems, the trunnion extension device on the non-drive side of the 120-ton converter described in the utility model is characterized in that it includes a shaft body with a variable diameter at one end that is flat and chamfered at the other end; The main body is provided with a protruding flange, and the protruding flange is provided with screw holes.

所述凸起法兰一侧的端口为倒角的所述接轴本体的直径小于所述凸起法兰另一侧的端口为平角的所述接轴本体的直径。 The diameter of the shaft body whose port on one side of the raised flange is chamfered is smaller than the diameter of the shaft body whose port on the other side of the raised flange is flat.

所述凸起法兰设在距离倒角端的1/4~1/3所述接轴本体总长处。 The raised flange is located at 1/4 to 1/3 of the total length of the shaft body from the chamfered end.

本实用新型与现有技术相比具有以下优点: Compared with the prior art, the utility model has the following advantages:

1、本实用新型可切入到非传动侧耳轴中,与非传动侧耳轴连接后加长了耳轴的长度,为顶升提供了一个顶升点,并在单侧顶升时能够承受转炉整体的重量,因此,提高了安全性能,避免了发生坍塌现象的出现。 1. The utility model can be cut into the trunnion of the non-transmission side, and the length of the trunnion is lengthened after being connected with the trunnion of the non-transmission side, which provides a jacking point for jacking, and can bear the overall load of the converter when jacking up on one side. The weight, therefore, improves the safety performance and avoids the occurrence of collapse phenomena.

2、本实用新型完全替代了老式的炉下顶升装置,降低了加工成本和安装时间,同时缩短了整体工期。 2. The utility model completely replaces the old-fashioned under-furnace jacking device, reduces the processing cost and installation time, and shortens the overall construction period.

3、本实用新型在顶升时转炉整体只倾斜1°就可以完成非传动侧耳轴轴承的更换,并可以保证转炉整体不发生移位,既方便又快捷。 3. When the utility model is jacked up, the whole converter can only be tilted by 1° to complete the replacement of the trunnion bearing on the non-transmission side, and can ensure that the whole converter does not shift, which is convenient and fast.

4、本实用新型结构简单、体积小、成本低廉,可运用在120吨转炉非传动侧耳轴轴承的更换上。 4. The utility model has the advantages of simple structure, small volume and low cost, and can be applied to the replacement of trunnion bearings on the non-drive side of a 120-ton converter.

附图说明 Description of drawings

下面结合附图对本实用新型的具体实施方式作进一步详细的说明。 Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in further detail.

图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.

图2为本实用新型具体实施示意图。 Fig. 2 is the concrete implementation schematic diagram of the utility model.

图中:1—接轴本体   2—螺孔   3—千斤顶配合U 型支架的顶升装置4—非传动侧轴承包        5—120吨转炉炉体      6—120吨转炉托圈   7—传动侧轴承包    8—传动侧轴承包基础   9—非传动侧轴承包基础   10—非传动侧耳轴。 In the figure: 1—Shaft body 2—Screw hole 3—Jacking device with U-shaped bracket 4—Non-drive side bearing package 5—120 ton converter body 6—120 ton converter support ring 7—Drive side bearing package 8—Drive side bearing package basis 9—Non-drive side bearing package basis 10—Non-drive side trunnion.

具体实施方式 Detailed ways

如图1所示,120吨转炉非传动侧耳轴接长装置,它包括一端为平角、另一端为倒角的呈变径的接轴本体1。接轴本体1上设有凸起法兰,该凸起法兰上设有螺孔2。 As shown in FIG. 1 , the trunnion extension device on the non-drive side of a 120-ton converter includes a shaft body 1 with a variable diameter whose one end is flat and the other end is chamfered. A protruding flange is provided on the connecting shaft body 1, and a screw hole 2 is provided on the protruding flange.

其中:凸起法兰一侧的端口为倒角的述接轴本体1的直径小于凸起法兰另一侧的端口为平角的接轴本体1的直径。 Wherein: the diameter of the shaft body 1 whose port on one side of the raised flange is chamfered is smaller than the diameter of the shaft body 1 whose port on the other side of the raised flange is flat.

凸起法兰设在距离倒角端的1/4~1/3接轴本体1总长处。 The protruding flange is arranged at 1/4~1/3 of the total length of the shaft body 1 from the chamfered end.

使用时,⑴将120吨转炉炉体5的非传动侧旋转接头拆除;⑵脱开120吨转炉炉体5的倾动扭力杆;⑶将120吨转炉炉体5两侧的非传动侧轴承包4和传动侧轴承包7拆除;⑷将接轴本体1装入非传动侧耳轴10中,用螺栓通过螺孔2将法兰盘与原安装旋转接头的螺栓孔相连(参见图2,图中的6为120吨转炉托圈,8为传动侧轴承包基础,9为非传动侧轴承包基础。);⑸在非传动侧耳轴10下方安装千斤顶配合U 型支架的顶升装置3,然后用千斤顶组顶升非传动侧耳轴10,上升180mm后便可进行非传动侧耳轴10的轴承更换。 When in use, (1) remove the non-drive side rotary joint of the 120-ton converter body 5; (2) disengage the tilting torsion bar of the 120-ton converter body 5; (3) pack the non-drive side bearings on both sides of the 120-ton converter body 5 and the drive side bearing package 7; (4) Install the shaft body 1 into the non-drive side trunnion 10, and use bolts to connect the flange plate with the bolt hole of the original rotary joint through the screw hole 2 (see Figure 2, the 6 is the 120-ton converter supporting ring, 8 is the foundation of the bearing package on the driving side, and 9 is the foundation of the bearing package on the non-driving side.) ; (5) Install a jack with the lifting device 3 of the U-shaped bracket under the trunnion 10 on the non-driving side, and then use the jack The group jacks up the non-drive side trunnion 10, and the bearing of the non-drive side trunnion 10 can be replaced after rising by 180mm.

Claims (3)

1.120吨转炉非传动侧耳轴接长装置,其特征在于:它包括一端为平角、另一端为倒角的呈变径的接轴本体(1);所述接轴本体(1)上设有凸起法兰,该凸起法兰上设有螺孔(2)。 1. The trunnion extension device on the non-drive side of the 120-ton converter is characterized in that it includes a shaft body (1) with a variable diameter, one end is flat and the other end is chamfered; the shaft body (1) is provided with a convex The raised flange is provided with screw holes (2). 2.如权利要求1所述的120吨转炉非传动侧耳轴接长装置,其特征在于:所述凸起法兰一侧的端口为倒角的所述接轴本体(1)的直径小于所述凸起法兰另一侧的端口为平角的所述接轴本体(1)的直径。 2. The trunnion extension device at the non-drive side of the 120-ton converter according to claim 1, characterized in that: the port on the side of the raised flange is chamfered and the diameter of the shaft body (1) is smaller than the The port on the other side of the raised flange is the diameter of the connecting shaft body (1) with a flat angle. 3.如权利要求1所述的120吨转炉非传动侧耳轴接长装置,其特征在于:所述凸起法兰设在距离倒角端的1/4~1/3所述接轴本体(1)总长处。 3. The 120-ton converter non-drive side trunnion extension device according to claim 1, characterized in that: the raised flange is set on the shaft body (1/4~1/3 of the distance from the chamfer end) ) total strengths.
CN 201220612272 2012-11-20 2012-11-20 120-ton converter non-drive side trunnion extension device Expired - Fee Related CN203007304U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220612272 CN203007304U (en) 2012-11-20 2012-11-20 120-ton converter non-drive side trunnion extension device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220612272 CN203007304U (en) 2012-11-20 2012-11-20 120-ton converter non-drive side trunnion extension device

Publications (1)

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CN203007304U true CN203007304U (en) 2013-06-19

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114875202A (en) * 2022-06-06 2022-08-09 中冶华天工程技术有限公司 Trunnion ring fixing or lifting device and using method thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114875202A (en) * 2022-06-06 2022-08-09 中冶华天工程技术有限公司 Trunnion ring fixing or lifting device and using method thereof

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C14 Grant of patent or utility model
GR01 Patent grant
C17 Cessation of patent right
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130619

Termination date: 20131120