CN202991148U - Nozzle ring of pressurizer - Google Patents
Nozzle ring of pressurizer Download PDFInfo
- Publication number
- CN202991148U CN202991148U CN 201220652467 CN201220652467U CN202991148U CN 202991148 U CN202991148 U CN 202991148U CN 201220652467 CN201220652467 CN 201220652467 CN 201220652467 U CN201220652467 U CN 201220652467U CN 202991148 U CN202991148 U CN 202991148U
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- disc
- nozzle ring
- mounting disc
- shift fork
- blade
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Abstract
The utility model relates to a nozzle ring of a pressurizer. The nozzle ring of the pressurizer comprises an installation disc, a shift fork disc, and a plurality of vanes and shift forks, wherein the vanes and shift forks comprise rotation shafts located in the middle and the vanes and shift forks located at two ends, the rotation shafts are located in shaft holes which are arranged in an installation disc body and are distributed at intervals in an equal angle mode along the circumferential direction, the shift fork disc is arranged at the back of the installation disc, the inner edge of the installation disc is provided with notches with the same number as the vanes and shift forks, the end portions of the shift forks are located in the notches, a flange protruding along the axial direction is arranged at the edge of the back of the installation disc, and the tops of the shift forks are arranged on the flange in an abutted mode. The nozzle ring of the pressurizer further comprises a pressing ring, a plurality of pressing pins are arranged on the outer edge of the pressing ring, a ring body of the pressing ring is located between the installation disc and the shift forks and is fixed on a disc body at the inner side of the flange of the installation disc through a plurality of installation screws, and the pressing pins press the inner edge of the shift fork disc. The nozzle ring of the pressurizer is simple, stable and reliable in installation, convenient to maintain, and long in service life.
Description
Technical field
The utility model relates to a kind of nozzle ring that is applied in pressurized machine.
Background technique
Along with increasing rapidly of world car recoverable amount, the worsening shortages of the energy, the going from bad to worse of environment, the energy-saving and emission-reduction of automobile industry have become the focus that All Around The World is paid close attention to.
turbosupercharger is installed, it is a new way of automobile industry energy-saving and emission-reduction in recent years, the air outlet of motor connect turbosupercharger the whirlpool end, motor exhaust blows the turbine of turbosupercharger, turbine drives the compressor impeller rotation by coupling shaft, the extraneous fresh air of compression in the process of compressor impeller rotation, the pressure side air outlet of pressurized machine is connected on the suction port of motor, after the fresh air of high pressure enters cylinder, because its pressure is high, oxygen content is many, thereby the burning meeting of fuel oil is more abundant, energy is able to abundant release, therefore in tail gas, harmful gas can reduce, and the power of motor can be stronger.
More valuable is the energy that turbosupercharger is closely utilized the waste gas of motor own, and the effective power of consumption of engine can not finished the work.
Because having motor exhaust, turbosupercharger drives, when engine speed is low, the tail gas quantity not sufficient is so that turbosupercharger reaches effective rotating speed, so therefore the efficient when car does not reach the turbosupercharger normal operation when just starting have hesitation.For alleviating this problem, developed again in recent years nozzle ring capable of changing cross sections.Nozzle ring is arranged in the volute of turbosupercharger, and its blade ring is around the surrounding of turbine, and another point connects bleed valve, variation along with the Worm gear pressurizing unit scroll internal pressure, bleed valve can be regulated the angle of nozzle blade, thereby controls air inflow, makes the rotating speed of turbine be in controlled the optimum state.
There is following several problem in nozzle ring in the past:
1. because at present increasing petrol engine has been installed turbosupercharger, cause turbo charger speed very high, the temperature of volute can reach 700 ?800 ℃, usually the volute material is gray iron or magnesium iron, the heat erosion meeting of meeting volute is very fast like this, and then causes volute to scrap very soon;
2. in the past the shifting fork disc of nozzle ring can be enclosed within on three rollers, works under the environment due to the tangible high-temp waste gas of nozzle ring, and roller is stuck sometimes, causes the nozzle ring cisco unity malfunction;
3. the shifting fork disc of nozzle ring is what to separate with blade and shift fork in the past, to such an extent as to will adjust the position of shift fork and shifting fork disc when changing nozzle ring, has increased labor intensity, has reduced efficient;
4. in the past nozzle blade is that an end has axle to be arranged in mounting disc, is to guarantee normal rotation, and the gap of blade rotor and mounting disc can be very large, easily too much carbon distribution and stuck.
The model utility content
The utility model provides a kind of pressurized machine nozzle ring simple, reliable and stable, easy to maintenance, long service life of installing for solving the technical problem that exists in known technology.
the technological scheme that the utility model is taked for the technical problem that exists in the solution known technology is: the pressurized machine nozzle ring comprises mounting disc, shifting fork disc and a plurality of blade and shift fork, described blade and shift fork comprise the rotating shaft that is positioned at the middle part and blade and the shift fork that is positioned at two ends, described rotating shaft is positioned at and is opened on described mounting disc disk body, along in circumferential equal angles axis hole spaced apart, described shifting fork disc is located at described mounting disc back, edge is provided with the notch that equates with described blade and shift fork quantity within it, the end of described shift fork is arranged in described notch, be provided with the flange of projection vertically at the edge at described mounting disc back, described shifting fork disc top is located on this flange, also be included in the trim ring that outer rim is provided with a plurality of presser feets, the circle body of described trim ring is being fixed on the disk body of described mounting disc flange inner between described mounting disc and shift fork and by a plurality of installation screws, described presser feet is pushed down the inner edge of described shifting fork disc.
Advantage of the present utility model and good effect are: nozzle ring of the present utility model arranges hierarchic structure by the back in mounting disc, and by trim ring is set, shifting fork disc is installed with back in mounting disc in this hierarchic structure, can make whole nozzle ring become a whole set of when dispatching from the factory, easy for installation, can guarantee installation precision simultaneously.At the shifting fork disc design aspect, having given up in the past, shifting fork disc is enclosed within three designs on roller, adopted shifting fork disc to contact with the installation card, use along with pressurized machine, carbon distribution can have at the contact gap place part to accumulate, thereby make nozzle ring that the effect of selflubricating be arranged, make whole nozzle ring stable and reliable operation.In general, this nozzle ring is installed simple, reliable and stable, easy to maintenance, long service life.
Preferably: the quantity of described installation screw is three, circumferentially 120 °, interval distribution.
Preferably: described a plurality of presser feets distribute in the first-class angle intervals of described trim ring.
Preferably: be provided with the bar hole that quantity is identical, the position is corresponding with described presser feet on the disk body of described shifting fork disc, fall into for described presser feet.
Preferably: the front in described mounting disc also is provided with insulation cover, also be provided with a plurality of spacing columns between described mounting disc and described insulation cover both are spaced apart, described spacing column one end is threaded connection and is fixed in described mounting disc, and the other end is provided with bearing pin and is inserted in axis hole on described insulation cover.
Preferably: described insulation cover also comprises outward extending gas port vertically.
Preferably: also be provided with the bearing pin coaxial with the rotating shaft of described blade and shift fork on described blade, this bearing pin is arranged in the axis hole that is opened on described insulation cover.
Preferably: the quantity of described spacing column is three, circumferentially 120 °, interval distribution.
Description of drawings
Fig. 1 is blast structural representation of the present utility model.
In figure: 1, presser feet; 2, trim ring; 3, volute is installed screw; 4, screw is installed; 5, shifting fork disc; 6, mounting disc; 7, blade and shift fork; 8, insulation cover; 9, spacing column.
Embodiment
For further understanding summary of the invention of the present utility model, Characteristic, hereby exemplify following examples, and coordinate accompanying drawing to be described in detail as follows:
See also Fig. 1, the utility model comprises mounting disc 6, shifting fork disc 5 and a plurality of blade and shift fork 7.Blade and shift fork 7 comprise the rotating shaft that is positioned at the middle part and be positioned at blade and the shift fork at two ends, rotating shaft be arranged in be opened on mounting disc 6 disk bodies, along circumferential equal angles axis hole spaced apart.Shifting fork disc 5 is located at mounting disc 6 backs, and edge is provided with the notch that equates with blade and shift fork 7 quantity within it, and the end of shift fork is arranged in notch.
In this example, be provided with the flange of projection vertically at the edge at mounting disc 6 backs, shifting fork disc 5 tops are located on this flange.Also be included in the trim ring 2 that outer rim is provided with a plurality of presser feets 1, the circle body of trim ring 2 between mounting disc 6 and shift fork and the installation screw 4 by 120 °, three circumferential intervals be fixed on the disk body of mounting disc 6 flange inner.
The inner edge that presser feet 1 is pushed down shifting fork disc 5 is fixed, and a plurality of presser feets distribute to provide uniform pressure in the first-class angle intervals of trim ring 2.Preferably, be provided with the bar hole that quantity is identical, the position is corresponding with presser feet 1 on the disk body of shifting fork disc 5, fall into to promote the stability of pressing for this presser feet 1.
By above-mentioned design, shifting fork disc 5 and mounting disc 6 and a plurality of blade and shift fork 7 are completed when dispatching from the factory and are installed and pass through debugging, and its performance and precision are met the requirements, and need not remake debugging when on pressurized machine, this nozzle ring being installed, can directly install, it is more convenient to operate.
To the impact of supercharger volute, the working life of improving volute, also comprise insulation cover 8 for effectively isolated high-temperature tail gas in this example.The following setting of concrete structure:
Also be provided with outward extending gas port vertically on insulation cover 8, be used for and pressurized machine between carry out airflow.
In this example, blade and shift fork 7 adopt the twin shaft design, namely also are provided with the bearing pin coaxial with the rotating shaft of blade and shift fork 7 on blade, and this bearing pin is arranged in the axis hole that is opened on insulation cover 8.Like this, by blade and shift fork 7 are erected on mounting disc 6 and insulation cover 8 simultaneously, it is more stably rotated.Therefore, the gap of the opinion of rotating shaft and axis hole can greatly reduce, and 0.06mm gets final product, and is not easy like this to produce the situation that carbon distribution stockpiles, and a small amount of carbon distribution also can become oiling agent, ensures the normal operation of whole nozzle ring.
Installation method: volute installation screw 3 passes the mounting hole on trim ring 2, shifting fork disc 5, mounting disc 6 and insulation cover 8 successively, and twist in the interior threaded hole that is located on Worm gear pressurizing unit scroll the end, realizes the fixing of nozzle ring integral body.
Improved nozzle ring goes slick, reliable and stable, life-span improves more than 20%, effectively protected Worm gear pressurizing unit scroll, improved the working life of pressurized machine simultaneously.This nozzle ring also facilitates installation and maintenance, has reduced client's labor intensity, has improved efficiency.
Claims (8)
1. pressurized machine nozzle ring, comprise mounting disc (6), shifting fork disc (5) and a plurality of blade and shift fork (7), described blade and shift fork (7) comprise the rotating shaft that is positioned at the middle part and blade and the shift fork that is positioned at two ends, described rotating shaft is positioned at and is opened on described mounting disc (6) disk body, along in circumferential equal angles axis hole spaced apart, described shifting fork disc (5) is located at described mounting disc (6) back, edge is provided with the notch that equates with described blade and shift fork (7) quantity within it, the end of described shift fork is arranged in described notch, it is characterized in that: be provided with the flange of projection vertically at the edge at described mounting disc (6) back, described shifting fork disc (5) top is located on this flange, also be included in the trim ring (2) that outer rim is provided with a plurality of presser feets (1), the circle body of described trim ring (2) is positioned between described mounting disc (6) and shift fork and is fixed on the disk body of described mounting disc (6) flange inner by a plurality of installation screws (4), described presser feet (1) is pushed down the inner edge of described shifting fork disc (5).
2. according to pressurized machine nozzle ring claimed in claim 1, it is characterized in that: the quantity of described installation screw (4) is three, circumferentially 120 °, interval distribution.
3. according to pressurized machine nozzle ring claimed in claim 1, it is characterized in that: described a plurality of presser feets (1) distribute in the first-class angle intervals of described trim ring (2).
4. according to pressurized machine nozzle ring claimed in claim 3, it is characterized in that: be provided with the bar hole that quantity is identical, the position is corresponding with described presser feet (1) on the disk body of described shifting fork disc (5), fall into for described presser feet (1).
5. according to the described pressurized machine nozzle ring of claim 1 to 4 any one, it is characterized in that: also be provided with insulation cover (8) in the front of described mounting disc (6), also be provided with a plurality of spacing columns (9) between described mounting disc (6) and described insulation cover (8) both are spaced apart, described spacing column (9) one ends are threaded connection and are fixed in described mounting disc (6), and the other end is provided with bearing pin and is inserted in axis hole on described insulation cover (8).
6. according to pressurized machine nozzle ring claimed in claim 5, it is characterized in that: described insulation cover (8) also comprises outward extending gas port vertically.
7. according to pressurized machine nozzle ring claimed in claim 5, it is characterized in that: also be provided with the bearing pin coaxial with the rotating shaft of described blade and shift fork (7) on described blade, this bearing pin is arranged in the axis hole that is opened on described insulation cover (8).
8. according to pressurized machine nozzle ring claimed in claim 5, it is characterized in that: the quantity of described spacing column (9) is three, circumferentially 120 °, interval distribution.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220652467 CN202991148U (en) | 2012-11-30 | 2012-11-30 | Nozzle ring of pressurizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220652467 CN202991148U (en) | 2012-11-30 | 2012-11-30 | Nozzle ring of pressurizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202991148U true CN202991148U (en) | 2013-06-12 |
Family
ID=48562338
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220652467 Expired - Fee Related CN202991148U (en) | 2012-11-30 | 2012-11-30 | Nozzle ring of pressurizer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202991148U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332742A (en) * | 2015-11-07 | 2016-02-17 | 萍乡德博科技股份有限公司 | Two-way positioning turbocharger nozzle ring assembly |
| CN107035427A (en) * | 2017-04-11 | 2017-08-11 | 奕森科技（上海）有限公司 | A kind of variable nozzle component of turbocharger and its assembly method |
| CN108915901A (en) * | 2018-07-26 | 2018-11-30 | 西安航天动力技术研究所 | A kind of flexible joint nozzle fixed body and expansion segment mistake proofing bit architecture and method |
-
2012
- 2012-11-30 CN CN 201220652467 patent/CN202991148U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105332742A (en) * | 2015-11-07 | 2016-02-17 | 萍乡德博科技股份有限公司 | Two-way positioning turbocharger nozzle ring assembly |
| CN107035427A (en) * | 2017-04-11 | 2017-08-11 | 奕森科技（上海）有限公司 | A kind of variable nozzle component of turbocharger and its assembly method |
| CN107035427B (en) * | 2017-04-11 | 2023-02-28 | 奕森科技(江苏)有限公司 | Variable nozzle assembly of turbocharger and assembly method thereof |
| CN108915901A (en) * | 2018-07-26 | 2018-11-30 | 西安航天动力技术研究所 | A kind of flexible joint nozzle fixed body and expansion segment mistake proofing bit architecture and method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130612 Termination date: 20191130 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |