CN202176378U - Integrated variable nozzle ring of turbocharger - Google Patents
Integrated variable nozzle ring of turbocharger Download PDFInfo
- Publication number
- CN202176378U CN202176378U CN2011202596406U CN201120259640U CN202176378U CN 202176378 U CN202176378 U CN 202176378U CN 2011202596406 U CN2011202596406 U CN 2011202596406U CN 201120259640 U CN201120259640 U CN 201120259640U CN 202176378 U CN202176378 U CN 202176378U
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- CN
- China
- Prior art keywords
- blade seat
- blade
- rocking arm
- driven rocking
- nozzle ring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
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Abstract
An integrated variable nozzle ring is disclosed, which comprises a drive ring, three support wheels, three support wheel shafts, a plurality of driven rocker arms, a plurality of blades, a blade seat, three step dowels, a rear cover and three spacing dowels. The support wheels are installed on the blade seat via the support wheel shafts, the support wheel and the support wheel shafts utilize an interference fit therebetween, and the support wheel shafts and the blade seat utilize an interference fit therebetween. While assembling, the two support wheels in the three support wheels are disposed between any two driven rocker arms respectively, one support wheel is disposed at the maximum position for limiting the driven rocker arms to move, and the other support wheel is disposed at the minimum position for limiting the driven rocker arms to move. The blades and the driven rocker arms are fixedly installed on the blade seat by means of welding, and the blades and the blade seat utilize a clearance fit therebetween. The drive ring is assembled in the clamping grooves of the three support wheels respectively. The step dowels are installed on the blade seat. The rear cover and the blade seat are riveted-connected to be one piece via the three uniformly-distributed spacing dowels.
Description
Technical field
The utility model relates to turbo-charger technical field, particularly a kind of integrated type variable nozzle ring that is used on the turbosupercharger.
Background technique
Supercharging technology is one of major measure that improves engine power performance, and most widely used be to adopt turbocharging technology.Turbosupercharger is to utilize the energy of motor combustion gas, becomes mechanical work through turbine, drives turbine wheel and rotates; The compressor impeller coaxial with turbine wheel also runs up with same speed, after compresses fresh air, sends into cylinder; Improve the air density and the aeration quantity of cylinder, thereby improved the power of motor, improved the combustion condition of fuel oil; Fuel oil is fully burnt, thereby reduced fuel consume, reduced the ratio of Toxic in the waste gas that enters atmosphere; And then finally realize environmental protection and energy saving, improve the effect of engine power.
Yet vehicle turbocharger should have broad operating range; Because when time of engine low speed, because the energy that waste gas provides seldom, the rotating speed of turbosupercharger is too low; Boost pressure that is difficult to provide suitable and sufficient air inflow also just are difficult to produce bigger torque; Be again motor when running up because delivery temperature and pressure are very high, may cause pressurized machine to exceed the speed limit.In addition, owing to the hysteresis of pressurized machine response, make that the response of the response ratio air inflow supply that oil mass is supplied with in transient process is fast, and therefore cause the transient response performance difference of motor and the acceleration of smoldering.In order to address these problems, people have adopted many methods such as reducing pressurized machine rotary inertia, installation waste gas bleed valve, auxiliary air injection, adjusting nozzle ring aperture.Regulating the method for nozzle ring aperture approves because of with the obvious advantage having obtained of its engine performance improvement widely.Adopt the variable nozzle ring turbosupercharger to compare with adopting common pressurized machine, the low speed torque of motor, smoke intensity and oil consumption all are improved.
Existing variable nozzle ring shown in accompanying drawing 1, accompanying drawing 2 and accompanying drawing 3, it comprise a driving ring 1, three supporting wheels 2, three support 3,11 driven Rocker arm 4s of wheel shaft, 11 blades 5, blade seat 6, three 7 and nozzle carriers 8 of step pin.Supporting wheel 2 is installed on the blade seat 6 through supporting wheel shaft 3, adopts Spielpassung between supporting wheel 2 and the support wheel shaft 3, supports between wheel shaft 3 and the blade seat 6 and adopts Spielpassung.Blade 5 is fixedly mounted on the blade seat 6 through welding with driven Rocker arm 4, adopts Spielpassung between blade 5 and the blade seat 6.Driving ring 1 is assemblied in the draw-in groove of 3 supporting wheels 2.In the pin hole that step pin 7 is installed on the blade seat 6, the pin hole on step pin 7 and the blade seat 6 adopts Spielpassung.Be used for nozzle carrier 8 is installed in the screw peace hole on the turbo-charger bearing body being provided with three on the nozzle carrier 8.
Not enough below existing variable nozzle ring exists: the one, most of component all are separation members, and the component assembling is loaded down with trivial details, and efficient is low; The 2nd, when on turbosupercharger, variable nozzle ring being installed; Not only nozzle carrier 8 will be installed on the turbo-charger bearing body through screw; And on the turbo-charger bearing body, to assemble position limit pin, and so just increased bearing support manufacturing procedure and assembly process, increased number of spare parts simultaneously.
Summary of the invention
The purpose of the utility model is to overcome the above-mentioned deficiency of existing technology and a kind of integrated type variable nozzle ring is provided.
The technological scheme of the utility model is: a kind of integrated type variable nozzle ring, it comprises a driving ring, three supporting wheels, three support wheel shafts, a plurality of driven rocking arm, plurality of vanes, a blade seat, three step pins, a bonnet and three interval pins.Supporting wheel is installed on the blade seat through supporting wheel shaft, adopts interference fit between supporting wheel and the support wheel shaft, supports between wheel shaft and the blade seat and adopts interference fit.During assembling, two supporting wheels in three supporting wheels are separately positioned between any two driven rocking arms, a supporting wheel is arranged on the movable maximum position of the driven rocking arm of restriction, and another supporting wheel is arranged on the movable minimum position of the driven rocking arm of restriction.Blade and driven rocking arm are evenly distributed on the both sides of blade seat, and the corresponding driven rocking arm of blade is fixedly mounted on the blade seat through welding between blade and the driven rocking arm, adopts Spielpassung between blade and the blade seat.Driving ring is assemblied in the draw-in groove of three supporting wheels.The step pin is installed in the pin hole on the blade seat, and the pin hole on step pin and the blade seat adopts Spielpassung.It is in aggregates that bonnet and blade seat are connected through three equally distributed spacer pin closing ups, so just is equivalent to driving ring, supporting wheel, support wheel shaft, driven rocking arm, blade, blade seat, bonnet, spacer pin bound be made into an integral body.
Described driven rocking arm is nine~13, and described blade is nine~13.
During use, the integrated type variable nozzle ring is installed on the turbo-charger bearing body through the pin of the step on the blade seat, and the pin hole on step pin and the turbo-charger bearing body adopts Spielpassung.During work; Blade on the nozzle ring can rotate around axle center separately jointly; Change along with nozzle ring upper blade angle; Angle and speed that minimum actual internal area of turbo machine and exhaust get into turbine all will change, thereby change the rotating speed of turbo machine and the boost pressure of blower outlet end.During time of engine low speed, the blade on the nozzle ring is rotated counterclockwise, and nozzle ring cross-sectional is long-pending to be reduced, and secondary speed rises, and boost pressure increases, boost pressure when having guaranteed the slow-speed of revolution and air inflow; During the high engine speeds running, the blade on the nozzle ring turns clockwise, and nozzle ring cross-sectional is long-pending to be increased, and secondary speed descends, and prevents the pressurized machine hypervelocity.When motor quickened, in order to improve the speed of response of pressurized machine, it was long-pending to reduce nozzle ring cross-sectional, improves supercharger speed, thereby improved boost pressure and air inflow, the air inlet requirement when satisfying transient working.
The utility model compared with prior art has following characteristics:
1, the integrated type variable nozzle ring that provides of the utility model has been cancelled nozzle carrier on existing variable nozzle ring basis, through pin at interval with bonnet with is connected in aggregatesly with the blade seat riveted, make integral body of whole variable nozzle ring formation.
2, the integrated type variable nozzle ring assembly technology that adopts the utility model to provide is simple, and manufacturing efficiency is high.
3, be installed to the input that has reduced component on the turbosupercharger, reduced cost of production.
Further describe below in conjunction with accompanying drawing and embodiment detailed structure the utility model.
Description of drawings
Accompanying drawing 1 is existing variable nozzle ring structural representation;
Accompanying drawing 2 is the A-A sectional view in the accompanying drawing 1;
Accompanying drawing 3 is the B-B sectional view in the accompanying drawing 1;
Accompanying drawing 4 is installed in the schematic representation on the turbosupercharger for existing variable nozzle ring;
The integrated type variable nozzle ring structural representation that accompanying drawing 5 provides for the utility model;
Accompanying drawing 6 is the C-C sectional view in the accompanying drawing 5;
Accompanying drawing 7 is the D-D sectional view in the accompanying drawing 6;
Accompanying drawing 8 is installed in the schematic representation on the turbosupercharger for the integrated type variable nozzle ring that the utility model provides.
Embodiment
A kind of integrated type variable nozzle ring, it comprise a driving ring 1, three supporting wheels 2, three support 3,11 driven Rocker arm 4s of wheel shaft, 11 blades 5, blade seat 6, three step 7, bonnets 9 of pin and three intervals and pin 10.Supporting wheel 2 is installed on the blade seat 6 through supporting wheel shaft 3, adopts interference fit between supporting wheel 2 and the support wheel shaft 3, supports between wheel shaft 3 and the blade seat 6 and adopts interference fit.During assembling, two supporting wheels in three supporting wheels 2 are separately positioned between any two driven Rocker arm 4s, a supporting wheel is arranged on the movable maximum position of the driven Rocker arm 4 of restriction, and another supporting wheel is arranged on the movable minimum position of the driven Rocker arm 4 of restriction.Blade 5 and driven Rocker arm 4 are evenly distributed on the both sides of blade seat 6, and blade 5 corresponding driven Rocker arm 4s are fixedly mounted on the blade seat 6 through welding between blade 5 and the driven Rocker arm 4, adopt Spielpassung between blade 5 and the blade seat 6.Driving ring 1 is assemblied in the draw-in groove of 3 supporting wheels 2.In the pin hole that step pin 7 is installed on the blade seat 6, the pin hole on step pin 7 and the blade seat 6 adopts Spielpassung.Bonnet 9 and blade seat 6 are connected in aggregatesly through three equally distributed intervals, 10 riveteds of pinning, and so just are equivalent to driving ring 1, supporting wheel 2, support wheel shaft 3, driven Rocker arm 4, blade 5, blade seat 6, bonnet 9,10 assemblings of pinning are in aggregates at interval.
Claims (2)
1. integrated type variable nozzle ring is characterized in that: it comprises that a driving ring, three supporting wheels, three support wheel shaft, a plurality of driven rocking arm, plurality of vanes, blade seat, three step pins, bonnet and three pin at interval; Supporting wheel is installed on the blade seat through supporting wheel shaft, adopts interference fit between supporting wheel and the support wheel shaft, supports between wheel shaft and the blade seat and adopts interference fit; During assembling, two supporting wheels in three supporting wheels are separately positioned between any two driven rocking arms, a supporting wheel is arranged on the movable maximum position of the driven rocking arm of restriction, and another supporting wheel is arranged on the movable minimum position of the driven rocking arm of restriction; Blade and driven rocking arm are evenly distributed on the both sides of blade seat, and the corresponding driven rocking arm of blade is fixedly mounted on the blade seat through welding between blade and the driven rocking arm, adopts Spielpassung between blade and the blade seat; Driving ring is assemblied in the draw-in groove of three supporting wheels; The step pin is installed in the pin hole on the blade seat, and the pin hole on step pin and the blade seat adopts Spielpassung; Bonnet is connected in aggregates with blade seat through three equally distributed spacer pin closing ups.
2. a kind of integrated type variable nozzle ring according to claim 1 is characterized in that: the driven rocking arm that is installed on the blade seat is nine~13, and blade is nine~13.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011202596406U CN202176378U (en) | 2011-07-21 | 2011-07-21 | Integrated variable nozzle ring of turbocharger |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2011202596406U CN202176378U (en) | 2011-07-21 | 2011-07-21 | Integrated variable nozzle ring of turbocharger |
Publications (1)
Publication Number | Publication Date |
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CN202176378U true CN202176378U (en) | 2012-03-28 |
Family
ID=45866263
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN2011202596406U Withdrawn - After Issue CN202176378U (en) | 2011-07-21 | 2011-07-21 | Integrated variable nozzle ring of turbocharger |
Country Status (1)
Country | Link |
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CN (1) | CN202176378U (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102242645A (en) * | 2011-07-21 | 2011-11-16 | 湖南天雁机械有限责任公司 | Integral variable nozzle ring of turbocharger |
CN104454034A (en) * | 2014-12-12 | 2015-03-25 | 常州环能涡轮动力股份有限公司 | Fast-inserting type double-sealed variable nozzle turbocharger |
-
2011
- 2011-07-21 CN CN2011202596406U patent/CN202176378U/en not_active Withdrawn - After Issue
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102242645A (en) * | 2011-07-21 | 2011-11-16 | 湖南天雁机械有限责任公司 | Integral variable nozzle ring of turbocharger |
CN102242645B (en) * | 2011-07-21 | 2015-03-11 | 湖南天雁机械有限责任公司 | Integral variable nozzle ring of turbocharger |
CN104454034A (en) * | 2014-12-12 | 2015-03-25 | 常州环能涡轮动力股份有限公司 | Fast-inserting type double-sealed variable nozzle turbocharger |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
AV01 | Patent right actively abandoned |
Granted publication date: 20120328 Effective date of abandoning: 20150311 |
|
RGAV | Abandon patent right to avoid regrant |