CN202952048U - Pipe prefabrication cut-off and end bevel integrated production line - Google Patents
Pipe prefabrication cut-off and end bevel integrated production line Download PDFInfo
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- CN202952048U CN202952048U CN 201220640526 CN201220640526U CN202952048U CN 202952048 U CN202952048 U CN 202952048U CN 201220640526 CN201220640526 CN 201220640526 CN 201220640526 U CN201220640526 U CN 201220640526U CN 202952048 U CN202952048 U CN 202952048U
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Abstract
The utility model relates to a pipe prefabrication cut-off and end bevel integrated production line which is mainly composed of a cut-off and end bevel integrated machine, an input roller table, an output roller table, an automatic fixed length system, a hydraulic feeding turning arm, a hydraulic discharge turning arm, a stock stop, a raw material frame, a finished product frame and a hydraulic station. According to the pipe prefabrication cut-off and end bevel integrated production line, a raw material tube is supported by the raw material supporting frame, the stock stop is used for limiting, the hydraulic feeding turning arm automatically turns raw materials onto the input roller table, a motor chain wheel chain system on the input roller table drives a roller mechanism on the roller table to timely convey the raw materials onto the cut-off and end bevel integrated machine for cut-off and end bevel operation, and finally cut pipes are conveyed to the tail portion of the output roller table through the motor chain wheel chain system on the output roller table and are automatically turned onto the finished product frame through the hydraulic discharge turning arm, and therefore streamlined operation and processing of the raw materials are finished, human resources are reasonably allocated, working efficiency is greatly improved, and labor intensity of workers is reduced, and production cost is reduced.
Description
Technical field
The utility model relates to a kind of pipe prefabrication and cuts off the groove integrated production line, belongs to the automation weldering and cuts equipment technical field.
Background technology
Being processed with a large amount of pipeline blankings at industry pipe prefabrications such as oil, chemical industry, electric power, shipbuildings cuts off, the cut-out of steel pipe is the prefabricated first operation of industrial pipeline, what the cut-out of steel pipe at present, groove and handling adopted is the modes such as lifting, a dead lift, cutting, groove efficiency is low, and operation labour intensity is large.
The utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, provide a kind of pipe prefabrication to cut off the groove integrated production line, streamlined operation, the processing of groove are cut off in realization to raw material, reasonably distribute human resources, greatly improve operating efficiency, reduced workman's labour intensity, reduced production cost.
In order to solve above technical problem, the utility model provides that a kind of mainly groove all-in-one, approach table, runout table, automatic cut-to-length system, hydraulic charging & turn over arm, the hydraulic pressure blanking is turned over arm, stock stop, former bin, finished product bin and Hydraulic Station and formed by cutting off; Described approach table and runout table are installed on respectively the import and export of described cut-out groove all-in-one, in the import department of described cut-out groove all-in-one, the encoder in order to counting are installed; Described former bin is installed on a side of described approach table, described stock stop is installed on described former bin, in order to facilitate hydraulic charging & to turn over arm by the above approach table of raw material automatic turning, described automatic cut-to-length system is arranged on described approach table, in order to the length of positioning tube; Described hydraulic charging & turns over arm and hydraulic pressure blanking and turns over arm and be installed on respectively on described approach table and runout table, and described finished product bin is installed on a side of described runout table, and described Hydraulic Station drives described hydraulic charging & to turn over arm by hydraulic oil pipe and arm is turned in the hydraulic pressure blanking
The technical scheme that the utility model further limits is: aforesaid pipe prefabrication cuts off the groove integrated production line, described hydraulic charging & turn over arm and hydraulic pressure blanking turn over arm by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack form; Described adjusting lower margin is installed on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way; The described arm that turns over is arranged on and turns on the arm supporting seat, by the described arm mount pad that turns over, whole hydraulic charging & is turned over to the side that arm is arranged on respectively described approach table and runout table, described engineering hydraulic jack is arranged on described turning between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, pipeline is overturn; It is to adopt advanced hydraulic control system to realize the raw-material automatic charging of pipeline that hydraulic charging & turns over arm, greatly reduces workman's carrying, lifts the labour intensity brought, and makes production safer, convenient, also reduces production costs.
Aforesaid pipe prefabrication cuts off the groove integrated production line, and stock stop adopts hydraulic technique to realize pipeline raw material backgauge, to facilitate hydraulic charging &, turns over arm by approach table on the raw material automatic turning; Mainly by blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack, formed; Described backgauge oil cylinder seat is arranged on the backgauge bracing frame, described backgauge hydraulic jack is installed between blocking arm and backgauge oil cylinder seat, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge to the pipeline of different-diameter.
Aforesaid pipe prefabrication cuts off the groove integrated production line, and described approach table all adopts electric chain chain wheel mode to be connected with runout table; Described approach table and runout table mainly by roller-way support, roller mechanism, actuating unit, roller-way, regulate lower margin and chain forms; Described roller mechanism is comprised of the V-type roller, sprocket wheel and the bearing that are through in rotating shaft, and is installed on described roller-way support; Described actuating unit is comprised of motor and the sprocket wheel be contained on motor output shaft, and described motor is installed on the middle part of roller-way support, passes through described chain connection for transmission between described roller mechanism and actuating unit; Described roller-way is regulated lower margin and is arranged on described roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.
Further, aforesaid pipe prefabrication cuts off the groove integrated production line, and described former bin and finished product bin are regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and formed; Between described supporting leg, by connecting channel-section steel, be connected and fixed, described bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to fit the height of roller-way.
The beneficial effects of the utility model are: the utility model production line supports the raw material pipe by former bin, stock stop is spacing, hydraulic charging & turns over arm and automatically raw material is translated on approach table, then the roller mechanism driven on roller-way by the motor sprocket chain system on approach table is transported to raw material in time and cuts off on the groove all-in-one, pass through again encoder to count, automatic cut-to-length system fixed length, Automatic-clamping, cut off the groove all-in-one and cut off groove, automatically unclamp, finally by the motor sprocket chain system on runout table, the pipeline of cut-out is transported to the runout table afterbody, turning over arm by the hydraulic pressure blanking translates into the pipeline after cutting off on the finished product material frame automatically, thereby complete raw-material streamlined operation, processing, reasonably distribute human resources, greatly improved operating efficiency, reduced workman's labour intensity, reduced production cost.
The accompanying drawing explanation
Fig. 1 is the utility model structural representation.
The specific embodiment
Embodiment 1
A kind of pipe prefabrication that the present embodiment provides cuts off the groove integrated production line, as shown in Figure 1, mainly by cutting off, groove all-in-one 11, approach table 4, runout table 7, automatic cut-to-length system 6, hydraulic charging & turn over arm 3 to structure, the hydraulic pressure blanking is turned over arm 8, stock stop 2, former bin 1, finished product bin 9 and Hydraulic Station 10 and formed; Described approach table 4 and runout table 7 are installed on respectively the import and export of described cut-out groove all-in-one 11, in the import department of described cut-out groove all-in-one 11, the encoder 5 in order to counting are installed; Described former bin 1 is installed on a side of described approach table, described stock stop 2 is installed on described former bin 1, in order to facilitate hydraulic charging & to turn over arm by the above approach table of raw material automatic turning, described automatic cut-to-length system 6 is arranged on described approach table, in order to the length of positioning tube; Described hydraulic charging & turns over arm 3 and hydraulic pressure blanking and turns over arm 8 and be installed on respectively on described approach table and runout table, described finished product bin is installed on a side of described runout table, and described Hydraulic Station 10 drives described hydraulic charging & to turn over arm 3 by hydraulic oil pipe and arm 8 is turned in the hydraulic pressure blanking.
The former bin 1 of the present embodiment is mainly used to deposit the pipeline raw material of band saw cutting, mainly by supporting leg, bin, regulates lower margin, baffle plate and connection channel-section steel and forms; Between supporting leg, with the connection channel-section steel, be connected and fixed, bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to adapt to the height of approach table.Finished product bin 9 is mainly regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and is formed, and between supporting leg, with the link channel-section steel, is connected and fixed, and bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin, and equipped mutually with runout table.
It is to adopt advanced hydraulic control system to realize the raw-material automatic charging of pipeline that hydraulic charging & turns over arm 3, greatly reduces workman's carrying, lifts the labour intensity brought, and makes production safer, convenient, also reduces production costs.Mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack and form.Wherein regulating lower margin is arranged on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way, turning over arm is arranged on and turns on the arm supporting seat, then whole hydraulic charging & is turned over to arm be arranged on the approach table side by turning over the arm mount pad, the engineering hydraulic jack is arranged on and turns between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, the pipeline raw material is automatically translated on approach table from former bin.The hydraulic pressure blanking turn over arm mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack and form.Wherein regulating lower margin is arranged on oil cylinder seat below and is used for regulating the height that the turns over arm automatic blanking with the pipeline that adapts to different-diameter, turning over the arm installation turns on the arm supporting seat, then whole hydraulic charging & is turned over to arm be arranged on out the roller-way side by turning over the arm mount pad, the engineering hydraulic jack is arranged on and turns between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, the pipe after cutting off is automatically translated on the finished product material frame from runout table.
Approach table 4 adopts electric chain sprocket wheel connected mode, the roller mechanism that raw material are driven on roller-way by the motor sprocket chain system on approach table is transported to it on hyper tape sawing machine in time, by encoder 5 countings, automatic cut-to-length system fixed length, then cut off.Approach table is mainly regulated lower margin and chain etc. by roller-way support, roller mechanism, actuating unit, roller-way and is formed.Wherein roller mechanism is comprised of V-type roller, axle, sprocket wheel and bearing, is arranged on the roller-way support; Actuating unit is comprised of sprocket wheel and motor, be installed on the centre of roller-way support, with chain, actuating unit is connected with roller mechanism and transmission, roller-way is regulated lower margin and is arranged on roller-way support supporting leg the pipeline raw material that the height that is used for regulating roller-way adapts to different-diameter.
Runout table 7 also adopts electric chain sprocket wheel connected mode, and the pipe after making to cut off is transported in time the hydraulic pressure blanking by the roller mechanism on the drive of the motor sprocket chain system on runout table roller-way by it and turns on arm.Runout table is mainly regulated lower margin and chain etc. by roller-way support, roller mechanism, actuating unit, roller-way and is formed.Wherein roller mechanism is comprised of V-type roller, rotating shaft, sprocket wheel and bearing, is arranged on the roller-way support; Actuating unit is comprised of sprocket wheel and motor, is installed on the middle part of roller-way support, with chain, actuating unit is connected with roller mechanism and transmission, regulates lower margin and is arranged on roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (5)
1. pipe prefabrication cuts off the groove integrated production line, and mainly by cutting off, groove all-in-one, approach table, runout table, automatic cut-to-length system, hydraulic charging & turn over arm, the hydraulic pressure blanking is turned over arm, stock stop, former bin, finished product bin and Hydraulic Station and formed; It is characterized in that: described approach table and runout table are installed on respectively the import and export of described cut-out groove all-in-one, in the import department of described cut-out groove all-in-one, the encoder in order to counting are installed; Described former bin is installed on a side of described approach table, described stock stop is installed on described former bin, in order to facilitate hydraulic charging & to turn over arm by the above approach table of raw material automatic turning, described automatic cut-to-length system is arranged on described approach table, in order to the length of positioning tube; Described hydraulic charging & turns over arm and hydraulic pressure blanking and turns over arm and be installed on respectively on described approach table and runout table, described finished product bin is installed on a side of described runout table, and described Hydraulic Station drives described hydraulic charging & to turn over arm by hydraulic oil pipe and arm is turned in the hydraulic pressure blanking.
2. pipe prefabrication according to claim 1 cuts off the groove integrated production line, it is characterized in that: described hydraulic charging & turn over arm and hydraulic pressure blanking turn over arm by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turn over arm, installing plate and engineering hydraulic jack form; Described adjusting lower margin is installed on oil cylinder seat below and is used for regulating and turns over the height of arm to adapt to the height of roller-way; The described arm that turns over is arranged on and turns on the arm supporting seat, by the described arm mount pad that turns over, whole hydraulic charging & is turned over to the side that arm is arranged on respectively described approach table and runout table, described engineering hydraulic jack is arranged on described turning between arm and oil cylinder seat, by the lifting of engineering hydraulic jack, pipeline is overturn.
3. pipe prefabrication according to claim 1 cuts off the groove integrated production line, and it is characterized in that: described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge hydraulic jack; Described backgauge oil cylinder seat is arranged on the backgauge bracing frame, described backgauge hydraulic jack is installed between blocking arm and backgauge oil cylinder seat, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of controlling the backgauge oil cylinder, realize the backgauge to the pipeline of different-diameter.
4. pipe prefabrication according to claim 1 cuts off the groove integrated production line, and it is characterized in that: described approach table all adopts electric chain chain wheel mode to be connected with runout table; Described approach table and runout table mainly by roller-way support, roller mechanism, actuating unit, roller-way, regulate lower margin and chain forms; Described roller mechanism is comprised of the V-type roller, sprocket wheel and the bearing that are through in rotating shaft, and is installed on described roller-way support; Described actuating unit is comprised of motor and the sprocket wheel be contained on motor output shaft, and described motor is installed on the middle part of roller-way support, passes through described chain connection for transmission between described roller mechanism and actuating unit; Described roller-way is regulated lower margin and is arranged on described roller-way support supporting leg the pipe that the height that is used for regulating roller-way adapts to different-diameter.
5. pipe prefabrication according to claim 1 cuts off the groove integrated production line, it is characterized in that: described former bin and finished product bin are regulated lower margin, baffle plate and connection channel-section steel by supporting leg, bin and are formed; Between described supporting leg, by connecting channel-section steel, be connected and fixed, described bin is regulated lower margin and is arranged on the supporting leg bottom by adjusting bolt, is used for regulating the height of former bin to fit the height of roller-way.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220640526 CN202952048U (en) | 2012-11-28 | 2012-11-28 | Pipe prefabrication cut-off and end bevel integrated production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220640526 CN202952048U (en) | 2012-11-28 | 2012-11-28 | Pipe prefabrication cut-off and end bevel integrated production line |
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| Publication Number | Publication Date |
|---|---|
| CN202952048U true CN202952048U (en) | 2013-05-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220640526 Expired - Lifetime CN202952048U (en) | 2012-11-28 | 2012-11-28 | Pipe prefabrication cut-off and end bevel integrated production line |
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| Country | Link |
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| CN (1) | CN202952048U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043985A (en) * | 2014-06-17 | 2014-09-17 | 安徽合力股份有限公司 | Bidirectional positioning clamping device used for cutting two ends of middle portal steel channels of forklift |
| CN104786068A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe pretreatment workstation |
| CN105904223A (en) * | 2016-05-20 | 2016-08-31 | 浙江工商大学 | Combined production line for double-end machining of thin-wall metal pipe |
| CN112658777A (en) * | 2020-12-23 | 2021-04-16 | 佛山市佛威精密机器有限公司 | Automatic loading and unloading device for perforating gun barrel and processing equipment |
| CN113245888A (en) * | 2021-03-16 | 2021-08-13 | 东方电气集团东方锅炉股份有限公司 | Automatic material preparation workstation for small-caliber pipes |
-
2012
- 2012-11-28 CN CN 201220640526 patent/CN202952048U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104043985A (en) * | 2014-06-17 | 2014-09-17 | 安徽合力股份有限公司 | Bidirectional positioning clamping device used for cutting two ends of middle portal steel channels of forklift |
| CN104786068A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe pretreatment workstation |
| CN105904223A (en) * | 2016-05-20 | 2016-08-31 | 浙江工商大学 | Combined production line for double-end machining of thin-wall metal pipe |
| CN112658777A (en) * | 2020-12-23 | 2021-04-16 | 佛山市佛威精密机器有限公司 | Automatic loading and unloading device for perforating gun barrel and processing equipment |
| CN113245888A (en) * | 2021-03-16 | 2021-08-13 | 东方电气集团东方锅炉股份有限公司 | Automatic material preparation workstation for small-caliber pipes |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130529 |