CN202877656U - Pipeline prefabricated groove production line - Google Patents
Pipeline prefabricated groove production line Download PDFInfo
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- CN202877656U CN202877656U CN 201220583770 CN201220583770U CN202877656U CN 202877656 U CN202877656 U CN 202877656U CN 201220583770 CN201220583770 CN 201220583770 CN 201220583770 U CN201220583770 U CN 201220583770U CN 202877656 U CN202877656 U CN 202877656U
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Abstract
The utility model relates to a pipeline prefabricated groove production line which comprises a raw material frame, a finished product material frame, a lifting roller way, a hoisting rotation roller way and a high-speed groove machine host. The raw material frame and the finished product material frame are respectively mounted on two sides of the lifting roller way. A loading turnover arm is arranged between one side of the raw material frame and the lifting roller way, an unloading turnover arm is arranged between one side of the finished product material frame and the lifting roller way, and a stock stop is arranged on the finished product material frame. The lifting roller way is formed by a front section and a rear section. The hoisting rotation roller way is mounted between the front section of the lifting roller way and the rear section of the lifting roller way. The high-speed groove machine host is mounted at one end of the lifting roller way through a base support. Through automatic equipment of the pipeline prefabricated groove production line, streamline operations and processing to pipelines can be finished, labor resources can be reasonably allocated, work efficiency is greatly improved, labor intensity of workers is reduced, and production cost is reduced.
Description
Technical field
The utility model relates to a kind of pipe prefabrication groove production line, belongs to automation pipe cutting equipment technical field.
Background technology
In petrochemical industry, in the construction of the industry such as Coal Chemical Industry and electric power, there is the installing engineering of a large amount of metallic conduits, the processing of the tube groove of metallic conduit in installation process is a very important operation, the quality of groove crudy directly has influence on the quality of pipeline welding and pipeline installation, the required precision of tube groove processing is higher, its groove face should be smooth, must not be jagged, concavo-convex, the phenomenons such as reducing, so the groove of pipeline all adopts the machine groove in the general construction, what but the loading and unloading of the present prefabricated groove of mechanical pipe were adopted mostly is lifting, the modes such as a dead lift, tube groove efficient is low, and operation labour intensity is large.
The utility model content
Technical problem to be solved in the utility model is, overcome the shortcoming of prior art, a kind of pipe prefabrication groove production line is provided, can realizes the operation of prefabricated pipeline automatic charging, discharging and rotation tune when groove, guarantee the stable of tube groove quality and produce efficient.
In order to solve above technical problem, the utility model provides a kind of pipe prefabrication groove production line, it is characterized in that: comprise former bin, finished product bin, rise and fall roller, lifting revolution roller-way and high speed beveling machine main frame, described former bin and finished product bin are installed in respectively the both sides of described rise and fall roller, between described former bin one side and rise and fall roller, material loading is installed and turns over arm, blanking is installed between described finished product bin one side and rise and fall roller turns over arm, on the described finished product bin stock stop is installed; Described rise and fall roller is comprised of two sections of front and back, and described lifting revolution roller-way is installed between the two sections rise and fall rollers in described front and back, and described high speed beveling machine main frame is installed in an end of described fluctuating orbit through base support.
The technical scheme that the utility model further limits is: aforesaid pipe prefabrication groove production line, described former bin be connected with the finished product bin supporting leg, regulate lower margin, baffle plate is connected with the connection channel-section steel, fix by described connection channel-section steel between the described supporting leg, on the bin top that is formed by described supporting leg described baffle plate is installed, described adjusting lower margin is installed in described supporting leg bottom by adjusting bolt, is used for regulating the height of former bin.
Aforesaid pipe prefabrication groove production line, described material loading turns over arm and blanking is turned over arm mainly by turning over the arm supporting seat, oil cylinder seat, regulate lower margin, turn over arm, installing plate and engineering hydraulic jack form, described adjusting lower margin be installed in oil cylinder seat below be used for regulating turn over arm height to adapt to the height of roller-way, the described arm that turns over is installed in and turns on the arm supporting seat, by turning over the arm mount pad hydraulic pressure is turned over the side that arm is installed in former bin or finished product bin, described engineering hydraulic jack is installed in and turns between arm and the oil cylinder seat, by the lifting of described engineering hydraulic jack pipeline is carried at described rise and fall roller.
Aforesaid pipe prefabrication groove production line, described rise and fall roller mainly is comprised of roller-way support, roller mechanism, actuating unit, hydraulic lifting engineering oil cylinder, motor and chain, described roller mechanism is installed on the roller-way support, described actuating unit is comprised of sprocket wheel and motor, be installed on the centre of described roller-way support, and by chain with described motor and roller mechanism connection for transmission, described hydraulic lifting engineering oil cylinder is installed in roller-way support bottom, adapts to the pipeline raw material of different-diameter in order to the height of regulating roller-way.
Further, aforesaid pipe prefabrication groove production line, described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge engineering hydraulic jack, described backgauge oil cylinder seat is installed on the backgauge finished product bin, described backgauge engineering hydraulic jack is installed between the oil cylinder seat on blocking arm and the backgauge bracing frame, regulates the position of the slip of blocking arm on the backgauge bracing frame by the stroke of control backgauge engineering hydraulic jack.
The beneficial effects of the utility model are: the utility model production line supports the raw material pipe by former bin, hydraulic charging ﹠ turns over arm and automatically raw material is translated on the rise and fall roller, then the roller mechanism that drives on the roller-way by the motor sprocket chain system on the rise and fall roller in time is transported to raw material on the pipeline numerical control end face super-speed beveling machine, Automatic-clamping, automatic pipe fitting end face groove, automatically unclamp, pipe fitting turns around at lifting revolution roller-way automatic rotation, automatic pipe fitting end face groove again, by the motor sprocket chain system on the rise and fall roller pipeline that cuts off is transported to the rise and fall roller afterbody at last, turning over the pipeline of arm after with groove by the hydraulic pressure blanking translates on the finished product material frame automatically, stock stop is auxiliary to be blocked pipeline and steadily drops on the finished product bin, thereby finish raw-material streamlined operation, processing, reasonably distribute human resources, greatly improve operating efficiency, reduced workman's labour intensity, reduced production cost.
Description of drawings
Fig. 1 is the utility model structural representation.
The specific embodiment
Embodiment 1
A kind of pipe prefabrication groove production line that present embodiment provides, structure as shown in Figure 1, comprise former bin 1, finished product bin 2, rise and fall roller 3, lifting revolution roller-way 4 and high speed beveling machine main frame 5, former bin 1 and finished product bin 2 are installed in respectively the both sides of rise and fall roller 3, between former bin 1 one sides and rise and fall roller, material loading is installed and turns over arm 8, blanking is installed between finished product bin one side and rise and fall roller turns over arm 7, stock stop 6 is installed on the finished product bin; Rise and fall roller is comprised of two sections of front and back, and lifting revolution roller-way 4 is installed between the two sections rise and fall rollers in front and back, and high speed beveling machine main frame 5 is installed in an end of fluctuating orbit 3 through base support.
Former bin in the present embodiment is mainly used to deposit the pipeline raw material of end face groove, former bin be connected with the finished product bin supporting leg, regulate lower margin, baffle plate is connected with the connection channel-section steel, fix by connecting channel-section steel between the supporting leg, on the bin top that is formed by supporting leg baffle plate is installed, regulate lower margin and be installed in the supporting leg bottom by adjusting bolt, be used for regulating the height of former bin.
Material loading turns over arm and blanking and turns over arm mainly by turning over arm supporting seat, oil cylinder seat, adjusting lower margin, turning over arm, installing plate and engineering hydraulic jack and form, regulate lower margin be installed in the oil cylinder seat below be used for regulating turn over arm height to adapt to the height of roller-way, turning over arm is installed in and turns on the arm supporting seat, by turning over the arm mount pad hydraulic pressure is turned over the side that arm is installed in former bin or finished product bin, the engineering hydraulic jack is installed in and turns between arm and the oil cylinder seat, by the lifting of engineering hydraulic jack pipeline is carried at rise and fall roller.The engineering hydraulic jack adopts advanced hydraulic control system to realize the raw-material automatic charging of pipeline and blanking, greatly reduces workman's carrying, lifts the labour intensity that brings, and makes production safer, convenient, also reduces production costs.
Rise and fall roller adopts electric chain sprocket wheel connected mode, raw material in time are transported to it on pipeline numerical control end face super-speed beveling machine bed by the roller mechanism that the motor sprocket chain system on the rise and fall roller drives on the roller-way, pipe fitting clamps, then end face groove, rise and fall roller mainly is comprised of roller-way support, roller mechanism, actuating unit, hydraulic lifting engineering oil cylinder, motor and chain case etc.; Wherein roller mechanism is comprised of V-type roller, axle, sprocket wheel and bearing, is installed on the roller-way support; Actuating unit is comprised of sprocket wheel and motor, is installed on the centre of roller-way, is connected also transmission with roller mechanism with chain, and hydraulic lifting engineering oil cylinder is installed in the pipeline raw material that the height that is used for regulating roller-way in the roller-way support adapts to different-diameter.
The pipeline numerical control end face super-speed beveling machine host machine part is comprised of parts such as base, headstock and feed mechanism, cutter head, pipe Clamp, hydraulic system, electric-control systems.The chucking of pipeline workpiece adopts hydraulic way, and is easy and simple to handle, reliable.Be characterized in pipeline is fixed, make cutter turn round cutting, the unsafe factor of having avoided the machining long workpieces revolution to cause.Base member is comprised of casing, and base member is the bearing of headstock and feed mechanism, pipe Clamp, is used for supporting whole main frame.Cutter head component adopts the cutterhead of special independent development difficult to understand, and the cutterhead compact overall structure adopts screw mandrel adjustable, utilizes the single groove tool sharpening, and the groove that processes is smoothly neat.Hydraulic control is adopted in the clamping and release of pipe Clamp, and is simple and convenient.Pipeline numerical control end face super-speed beveling machine adopts cutting technology, the moulding of groove face time processing.Owing to adopted the numerical control control technology greatly to improve the automaticity of complete machine operation.When the end surfaces of need processing is sent hydraulic pressure to behind the centering chuck by input mechanism, clamping by chuck realizes locating from centering of pipe, then operative employee's crawl start button, whole cutting head just according to parameter auto-feed, automatic groove, the automatic withdrawal set, is finished a complete groove process.This equipment has efficient height, smooth, the automaticity advantages of higher of groove face.Adopt the PLC programme-control and adopt touch screen human-computer interface to make that operation is easier to have more hommization, the amount of feeding, feed speed set, as long as click gently start key, groove is automatically success just; Be used with the lift rotary roller-way, more improved the operating efficiency of equipment.
Lifting revolution roller-way adopts electric chain sprocket wheel connected mode, raw material in time are transported to it on pipeline numerical control end face super-speed beveling machine bed by the roller mechanism that the motor sprocket chain system on the revolution roller-way drives on the roller-way, use hydraulicefficiency elevation structure, the lifting revolving dial, make pipeline break away from the left/right rise and fall roller, rotate revolving dial, the pipeline raw material turn around, an end of groove is not aimed at the beveling machine clamp mechanism again, fall elevating ram, the pipeline raw material are transported to the beveling machine clamp mechanism again, secondary end face groove machining.
Stock stop adopts hydraulic technique to realize pipeline raw material backgauge, turns over arm with finished product bin under the raw material automatic turning to make things convenient for the hydraulic pressure blanking; Mainly formed by blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge engineering hydraulic jack.Wherein the backgauge oil cylinder seat is installed on the backgauge finished product bin, backgauge engineering hydraulic jack is installed between the backgauge oil cylinder seat on blocking arm and the backgauge bracing frame, regulate the position of the slip of blocking arm on the backgauge bracing frame by the stroke of control backgauge engineering hydraulic jack, realize the backgauge effect to the pipeline of different-diameter.
The job order of present embodiment is followed successively by pipe material loading, automatic transport, Automatic-clamping, automatic groove, automatic rotary (turning around), again Automatic-clamping, the line flow procedure of automatic groove, pipe output, automatic blanking again, greatly improve operating efficiency, reduced labour intensity.Pipe behind the groove leaves on the transition bin, waits for the processing of next station.Pipeline numerical control end face super-speed beveling machine is comprised of parts such as base, headstock and feed mechanism, cutter head, pipe Clamp, hydraulic system, electric-control systems, and the Machine Tools Electric system adopts PLC control, and the performance of the complete machine of lathe is guaranteed fully.
In addition to the implementation, the utility model can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of the utility model requirement.
Claims (5)
1. pipe prefabrication groove production line, it is characterized in that: comprise former bin, finished product bin, rise and fall roller, lifting revolution roller-way and high speed beveling machine main frame, described former bin and finished product bin are installed in respectively the both sides of described rise and fall roller, between described former bin one side and rise and fall roller, material loading is installed and turns over arm, blanking is installed between described finished product bin one side and rise and fall roller turns over arm, on the described finished product bin stock stop is installed; Described rise and fall roller is comprised of two sections of front and back, and described lifting revolution roller-way is installed between the two sections rise and fall rollers in described front and back, and described high speed beveling machine main frame is installed in an end of described fluctuating orbit through base support.
2. pipe prefabrication groove production line according to claim 1, it is characterized in that: described former bin be connected with the finished product bin supporting leg, regulate lower margin, baffle plate is connected with the connection channel-section steel, fix by described connection channel-section steel between the described supporting leg, on the bin top that is formed by described supporting leg described baffle plate is installed, described adjusting lower margin is installed in described supporting leg bottom by adjusting bolt, is used for regulating the height of former bin.
3. pipe prefabrication groove production line according to claim 1, it is characterized in that: described material loading turns over arm and blanking is turned over arm mainly by turning over the arm supporting seat, oil cylinder seat, regulate lower margin, turn over arm, installing plate and engineering hydraulic jack form, described adjusting lower margin be installed in oil cylinder seat below be used for regulating turn over arm height to adapt to the height of roller-way, the described arm that turns over is installed in and turns on the arm supporting seat, by turning over the arm mount pad hydraulic pressure is turned over the side that arm is installed in former bin or finished product bin, described engineering hydraulic jack is installed in and turns between arm and the oil cylinder seat, by the lifting of described engineering hydraulic jack pipeline is carried at described rise and fall roller.
4. pipe prefabrication groove production line according to claim 1, it is characterized in that: described rise and fall roller mainly is comprised of roller-way support, roller mechanism, actuating unit, hydraulic lifting engineering oil cylinder, motor and chain, described roller mechanism is installed on the roller-way support, described actuating unit is comprised of sprocket wheel and motor, be installed on the centre of described roller-way support, and by chain with described motor and roller mechanism connection for transmission, described hydraulic lifting engineering oil cylinder is installed in roller-way support bottom, adapts to the pipeline raw material of different-diameter in order to the height of regulating roller-way.
5. pipe prefabrication groove production line according to claim 1, it is characterized in that: described stock stop mainly is comprised of blocking arm, backgauge bracing frame, backgauge connecting plate, backgauge oil cylinder seat and backgauge engineering hydraulic jack, described backgauge oil cylinder seat is installed on the backgauge finished product bin, described backgauge engineering hydraulic jack is installed between the oil cylinder seat on blocking arm and the backgauge bracing frame, regulates the position of the slip of blocking arm on the backgauge bracing frame by the stroke of control backgauge engineering hydraulic jack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220583770 CN202877656U (en) | 2012-11-07 | 2012-11-07 | Pipeline prefabricated groove production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220583770 CN202877656U (en) | 2012-11-07 | 2012-11-07 | Pipeline prefabricated groove production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202877656U true CN202877656U (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220583770 Expired - Lifetime CN202877656U (en) | 2012-11-07 | 2012-11-07 | Pipeline prefabricated groove production line |
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| CN (1) | CN202877656U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786068A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe pretreatment workstation |
| CN105904223A (en) * | 2016-05-20 | 2016-08-31 | 浙江工商大学 | Combined production line for double-end machining of thin-wall metal pipe |
| CN106347924A (en) * | 2016-11-02 | 2017-01-25 | 南京奥特电气股份有限公司 | Integrated conveying roller and application method thereof |
| CN111546106A (en) * | 2020-04-02 | 2020-08-18 | 涡阳县信隆船舶附件有限公司 | Semi-automatic clamp for machining marine transmission shaft |
| CN112828655A (en) * | 2021-01-22 | 2021-05-25 | 东方电气集团科学技术研究院有限公司 | Automatic beveling system for small-caliber pipe |
| CN113245888A (en) * | 2021-03-16 | 2021-08-13 | 东方电气集团东方锅炉股份有限公司 | Automatic material preparation workstation for small-caliber pipes |
| CN114734126A (en) * | 2021-01-08 | 2022-07-12 | 中国石油天然气集团有限公司 | Welding device |
-
2012
- 2012-11-07 CN CN 201220583770 patent/CN202877656U/en not_active Expired - Lifetime
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104786068A (en) * | 2015-04-20 | 2015-07-22 | 骏马石油装备制造有限公司 | Pipe pretreatment workstation |
| CN105904223A (en) * | 2016-05-20 | 2016-08-31 | 浙江工商大学 | Combined production line for double-end machining of thin-wall metal pipe |
| CN106347924A (en) * | 2016-11-02 | 2017-01-25 | 南京奥特电气股份有限公司 | Integrated conveying roller and application method thereof |
| CN106347924B (en) * | 2016-11-02 | 2019-04-19 | 南京奥特电气股份有限公司 | A kind of integral type rollgang and its application method |
| CN111546106A (en) * | 2020-04-02 | 2020-08-18 | 涡阳县信隆船舶附件有限公司 | Semi-automatic clamp for machining marine transmission shaft |
| CN114734126A (en) * | 2021-01-08 | 2022-07-12 | 中国石油天然气集团有限公司 | Welding device |
| CN112828655A (en) * | 2021-01-22 | 2021-05-25 | 东方电气集团科学技术研究院有限公司 | Automatic beveling system for small-caliber pipe |
| CN113245888A (en) * | 2021-03-16 | 2021-08-13 | 东方电气集团东方锅炉股份有限公司 | Automatic material preparation workstation for small-caliber pipes |
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Legal Events
| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20130417 |