CN101890598A - Automatic heating and welding machine for gravure pipe blank - Google Patents
Automatic heating and welding machine for gravure pipe blank Download PDFInfo
- Publication number
- CN101890598A CN101890598A CN2010101242809A CN201010124280A CN101890598A CN 101890598 A CN101890598 A CN 101890598A CN 2010101242809 A CN2010101242809 A CN 2010101242809A CN 201010124280 A CN201010124280 A CN 201010124280A CN 101890598 A CN101890598 A CN 101890598A
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Abstract
The invention discloses an automatic heating and welding machine for gravure pipe blanks, comprising a lathe workbench, a secondary workbench, a control panel, a tail base, an automatic lifting mechanism and a high-frequency heating machine; the lathe workbench and the secondary workbench are provided with a linear guide rail; the secondary workbench is arranged behind the lathe workbench; the control panel is arranged in front of the lathe workbench; the tail base is arranged at two ends of the linear guide rail of the lathe workbench and provided with a self-centering chuck, one side of which is provided with a bracket; the bracket is provided with a decelerating motor which is connected to the self-centering chuck through a chuck spanner; the upper end of the tail seat is provided with an automatic welding gun; a carrier roller is arranged above the automatic lifting mechanism and mounted on the lathe workbench and between the tail bases; one end of the high-frequency heating machine, towards the automatic lifting mechanism, is provided with a heating copper arc which is provided on the linear guide rail of the secondary workbench. The invention has the advantages of simple and convenient operation, time-saving and labor-saving, and high processing efficiency.
Description
Technical field
The present invention relates to the roller manufacture field, refer in particular to a kind of heating of the roller to the axle version and the automatic heating and welding machine for gravure pipe blank that Automatic Control is carried out in the stifled welding of dress.
Background technology
At present, the dress of axle version is stifled generally will hold up roller earlier, with high frequency heating machine manual alignment roller together, both cent(e)rings is overlapped, and carries out manual heating again, and heating back dress blocks up, and is put into welding plug on other lathes again; Because the diameter of roller is changing, and the diameter of copper ring is constant, makes heat time heating time greatly different, the inequality of being heated of roller, the complicated processing operation adds that heating, dress block up, welding is separated, influence the working (machining) efficiency of factory, also consumed bigger manpower and materials and time.
Summary of the invention
For addressing the above problem, the invention provides a kind of heating, stifled welding one, the automatic heating and welding machine for gravure pipe blank of time saving and energy saving Automatic Control of reaching of dress.
For achieving the above object, the present invention adopts following technical scheme to be: this automatic heating and welding machine for gravure pipe blank comprises: the lathe bed workbench, the subtask platform, control panel, tailstock, automatic hoisting mechanism, high frequency heating machine, on lathe bed workbench wherein and the subtask platform line slideway is arranged, described subtask platform places lathe bed workbench rear, described control panel places lathe bed workbench the place ahead, described tailstock places lathe bed workbench line slideway two ends, described automatic hoisting mechanism is installed on platen, and between tailstock, described high frequency heating machine places on the subtask platform line slideway.
On the described tailstock self-centering chuck is arranged, the one side has support, on this support reducing motor is installed, and this reducing motor is connected in self-centering chuck by chuck handle.
In the described tailstock, have tailstock upper end that automatic welding gun is arranged, this welding gun is connected on this tailstock by the precision linear module.
Described automatic hoisting mechanism bottom center has the spiral lifting device, there is guide rod spiral lifting device both sides, there is carrying roller this automatic hoisting mechanism top, but carrying roller one side has stepless speed-regulating motor, but should be connected with a carrying roller by connector by stepless speed-regulating motor, wherein, but on should stepless speed-regulating motor coupled carrying roller sprocket wheel is arranged.
Described high frequency heating machine has heating copper arc towards an end of automatic hoisting mechanism.
Beneficial effect of the present invention is: automatic hoisting mechanism changes the original vertical mode of heating of roller into horizontal heating, and the turning effort of its carrying roller makes roller when heating, is heated evenly; And the copper ring of heater changes circular arc into, and the distance of itself and roller is consistent, and this has just been avoided because the firing rate that the continuous variation of roller diameter causes changes excessive shortcoming, and two carrying rollers also play the effect of welding power source simultaneously; The automatic welding gun that increases, the trouble of the operation of changing planes when having saved welding plug, the automated exchanged cutter of chuck, it is more easy to make that the user operates, thereby reaches time saving and energy saving, improves the purpose of working (machining) efficiency.
Description of drawings
Fig. 1 is a surface structure vertical view of the present invention.
Fig. 2 is a surface structure rearview of the present invention.
Fig. 3 is the surface structure front view of tailstock of the present invention.
Fig. 4 is the appearance assumption diagram of automatic hoisting mechanism of the present invention.
Fig. 5 is the action schematic diagram of the present invention to the roller mode of heating.
Fig. 6 is the action schematic diagram of traditional roller mode of heating.
The specific embodiment
See also shown in Fig. 1-6, the present invention is about a kind of automatic heating and welding machine for gravure pipe blank, it comprises: lathe bed workbench (1), subtask platform (2), control panel (3), tailstock (4), automatic hoisting mechanism (5), high frequency heating machine (6), on lathe bed workbench (1) wherein and the subtask platform (2) line slideway (7) is arranged, subtask platform (2) places lathe bed workbench (1) rear, control panel (3) places lathe bed workbench (1) the place ahead, tailstock (4) places lathe bed workbench (1) line slideway (7) two ends, automatic hoisting mechanism (5) is installed on platen (1), and between tailstock (4), high frequency heating machine (5) places on subtask platform (2) line slideway (7).
As Figure 1-3, disclosed automatic heating and welding machine for gravure pipe blank, self-centering chuck (41) is arranged on its tailstock (4), the one side has support (42), reducing motor (43) is installed on this support (42), this reducing motor (43) is connected in self-centering chuck (41) by chuck handle (44), and wherein there is automatic welding gun (45) tailstock (4) upper end, and this automatic welding gun (45) is connected on this tailstock (4) by precision linear module (46).
As shown in Figure 4, disclosed automatic heating and welding machine for gravure pipe blank, its automatic hoisting mechanism (5) bottom center has spiral lifting device (51), there is guide rod (52) spiral lifting device (51) both sides, there is carrying roller (53) this automatic hoisting mechanism (5) top, carrying roller (53) but a side has stepless speed-regulating motor (54), but should be connected with a carrying roller (53) by connector (55) by stepless speed-regulating motor (54), wherein, but on should stepless speed-regulating motor (54) the coupled carrying roller (53) sprocket wheel (56) is arranged.
As shown in Figure 5, disclosed automatic heating and welding machine for gravure pipe blank, its high frequency heating machine (6) has heating copper arc (61) towards an end of automatic hoisting mechanism (5).
Disclosed automatic heating and welding machine for gravure pipe blank, add man-hour, roller (8) is put on the carrying roller (53) of automatic hoisting mechanism (5), self-centering chuck (41) clamps plug automatically by reducing motor (43), heating copper arc (61) by high frequency heating machine (6) is heated to roller (8), by the process data of control panel (3) input roller (8), according to instruction, the control lathe is finished heating, dress is stifled and these a series of operations of welding by computer.
Beneficial effect of the present invention is: automatic hoisting mechanism (5) changes the original vertical mode of heating of roller (8) into horizontal heating, and the turning effort of its carrying roller (53) makes roller (8) when heating, is heated evenly; And the heating copper ring (9) of high frequency heating machine (6) changes circular arc into, and the distance of itself and roller (8) is consistent, this has just been avoided because the firing rate that the continuous variation of roller (8) diameter causes changes excessive shortcoming, and two carrying rollers (53) also play the effect of welding power source simultaneously; The automatic welding gun (45) that increases, the trouble of the operation of changing planes when having saved welding plug, the automated exchanged cutter of self-centering chuck (41), it is more easy to make that the user operates, thereby reaches time saving and energy saving, improves the purpose of working (machining) efficiency.
Above embodiment only is that preferred implementation of the present invention is described; be not that scope of the present invention is limited; design under the prerequisite of spirit not breaking away from the present invention; various distortion and improvement that the common engineers and technicians in this area make technical scheme of the present invention all should fall in the definite protection domain of claims of the present invention.
Claims (5)
1. automatic heating and welding machine for gravure pipe blank, it comprises: lathe bed workbench, subtask platform, control panel, tailstock, automatic hoisting mechanism, high frequency heating machine, on lathe bed workbench wherein and the subtask platform line slideway is arranged, it is characterized in that: described subtask platform places lathe bed workbench rear, described control panel places lathe bed workbench the place ahead, described tailstock places lathe bed workbench line slideway two ends, described automatic hoisting mechanism is installed on platen, and between tailstock, described high frequency heating machine places on the subtask platform line slideway.
2. automatic heating and welding machine for gravure pipe blank according to claim 1 is characterized in that: on the described tailstock self-centering chuck is arranged, the one side has support, on this support reducing motor is installed, and this reducing motor is connected in self-centering chuck by chuck handle.
3. automatic heating and welding machine for gravure pipe blank according to claim 2 is characterized in that: in the described tailstock, have tailstock upper end that automatic welding gun is arranged, this welding gun is connected on this tailstock by the precision linear module.
4. automatic heating and welding machine for gravure pipe blank according to claim 3, it is characterized in that: described automatic hoisting mechanism bottom center has the spiral lifting device, there is guide rod spiral lifting device both sides, there is carrying roller this automatic hoisting mechanism top, but carrying roller one side has stepless speed-regulating motor, but should be connected with a carrying roller by connector by stepless speed-regulating motor, wherein, sprocket wheel is arranged but be somebody's turn to do on the coupled carrying roller of stepless speed-regulating motor.
5. automatic heating and welding machine for gravure pipe blank according to claim 4 is characterized in that: described high frequency heating machine has heating copper arc towards an end of automatic hoisting mechanism.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN2010101242809A CN101890598A (en) | 2010-03-15 | 2010-03-15 | Automatic heating and welding machine for gravure pipe blank |
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CN2010101242809A CN101890598A (en) | 2010-03-15 | 2010-03-15 | Automatic heating and welding machine for gravure pipe blank |
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CN101890598A true CN101890598A (en) | 2010-11-24 |
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CN2010101242809A Pending CN101890598A (en) | 2010-03-15 | 2010-03-15 | Automatic heating and welding machine for gravure pipe blank |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103418945A (en) * | 2013-07-23 | 2013-12-04 | 江苏玉龙钢管股份有限公司 | Welding trolley |
CN103433663A (en) * | 2013-09-17 | 2013-12-11 | 南京奥特电气股份有限公司 | Half-variable-radius circular arc framework-type preheating device |
CN104227297A (en) * | 2014-09-03 | 2014-12-24 | 湖北三江航天红阳机电有限公司 | Pre-welding butt-assembling machine for gas cylinder |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0999536A (en) * | 1995-10-04 | 1997-04-15 | Dainippon Screen Mfg Co Ltd | Device and method for laser work, and device and method for gravure engraving using them |
JPH10337836A (en) * | 1997-06-06 | 1998-12-22 | Dainippon Screen Mfg Co Ltd | Gravure engraving apparatus |
JP2000263746A (en) * | 1999-03-16 | 2000-09-26 | Nippon Light Metal Co Ltd | Gravure printing roll and manufacture thereof |
CN2448495Y (en) * | 2000-07-14 | 2001-09-19 | 杨建军 | Automatic internal direct welding machine for fuse tube |
CN201350542Y (en) * | 2009-01-20 | 2009-11-25 | 厦门思尔特机器人系统有限公司 | Automatic welding machine special for hydrocylinder girth welding |
-
2010
- 2010-03-15 CN CN2010101242809A patent/CN101890598A/en active Pending
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0999536A (en) * | 1995-10-04 | 1997-04-15 | Dainippon Screen Mfg Co Ltd | Device and method for laser work, and device and method for gravure engraving using them |
JPH10337836A (en) * | 1997-06-06 | 1998-12-22 | Dainippon Screen Mfg Co Ltd | Gravure engraving apparatus |
JP2000263746A (en) * | 1999-03-16 | 2000-09-26 | Nippon Light Metal Co Ltd | Gravure printing roll and manufacture thereof |
CN2448495Y (en) * | 2000-07-14 | 2001-09-19 | 杨建军 | Automatic internal direct welding machine for fuse tube |
CN201350542Y (en) * | 2009-01-20 | 2009-11-25 | 厦门思尔特机器人系统有限公司 | Automatic welding machine special for hydrocylinder girth welding |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103418945A (en) * | 2013-07-23 | 2013-12-04 | 江苏玉龙钢管股份有限公司 | Welding trolley |
CN103418945B (en) * | 2013-07-23 | 2015-10-21 | 江苏玉龙钢管股份有限公司 | A kind of welding chassis |
CN103433663A (en) * | 2013-09-17 | 2013-12-11 | 南京奥特电气股份有限公司 | Half-variable-radius circular arc framework-type preheating device |
CN104227297A (en) * | 2014-09-03 | 2014-12-24 | 湖北三江航天红阳机电有限公司 | Pre-welding butt-assembling machine for gas cylinder |
CN104227297B (en) * | 2014-09-03 | 2016-05-04 | 湖北三江航天红阳机电有限公司 | A kind of gas tank weldering is front to installation |
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Application publication date: 20101124 |