CN202926404U - 涡轮发动机驱动的压裂单元 - Google Patents
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Abstract
本实用新型提供一种涡轮发动机驱动的压裂单元,包括发动机、变速箱、压裂泵、管路等。将传统的体积庞大而笨重的柴油机更换为体积小、重量轻、功率大的涡轮发动机,提高单位作业面积的输出功率,在压裂设备运输和具体施工操作中,更加节省人力和物力,减少征地和作业面积,提高施工效益。
Description
技术领域
本实用新型涉及一种压裂车辆,尤其涉及一种由涡轮发动机为压裂泵提供动力的压裂泵车。
背景技术
压裂泵车,作为在现代石油及页岩气开采中广泛使用的工程车辆,为石油及页岩气开采提供了便利,然而也存在诸多需要改进的地方:目前绝大多数的压裂泵车的动力单元都是往复式柴油机,由于柴油机的功率限制,所有的压裂泵车都是一台柴油发动机拖动一台压裂泵,其缺点是压裂泵的排量和泵压方面不足。对于需要大功率和大排量时则需要多台发动机驱动压裂泵的压裂泵车组,对于昂贵的发动机是一种巨大的资源浪费,而且压裂泵车组制造成本高昂。受整车重量的限制,传统的柴油机驱动的压裂泵车的输出功率很难超过3000hp。
实用新型内容
本实用新型针对以上问题的提出,而研制的一种涡轮发动机驱动的压裂单元,具有:底盘和由底盘承载的压裂设备;
所述压裂设备包括:为压裂设备提供动力的涡轮发动机,与涡轮发动机传动轴相连接的减速箱,该减速箱通过传动轴驱动压裂泵;
所述减速箱与压裂泵固定在底盘上;减速箱具有一个与所述涡轮发动机相连接的输入轴和一个驱动压裂泵的输出轴;所述输出轴靠近底盘,所述输入轴位于输出轴的上方;
所述涡轮发动机通过支撑架固定在所述压裂泵的上方,涡轮发动机的输出轴与所述减速箱的输入轴相连接,经过输出轴带动压裂泵。
一种涡轮发动机驱动的压裂单元,具有:底盘和由底盘承载的压裂设备;
所述压裂设备包括:为压裂设备提供动力的涡轮发动机、与涡轮发动机传动轴相连接的变速箱,该变速箱通过传动轴驱动压裂泵;
所述涡轮发动机、减速箱和压裂泵固定在底盘上;变速箱具有一个与所述涡轮发动机相连接的输入轴和驱动压裂泵输出轴;
所述压裂泵固定在底盘的前部或后部,所述涡轮发动机的位置与压裂泵相对,固定安装在底盘的后部或前部。
所述涡轮发动机的进风口外设有进风筒,所述进风筒外还连接有进气过滤器。
所述减速器还具有变速功能,从而省去后面的变速箱。
涡轮发动机的排气口连接有开口向上的排气罩。
还设有冷却器,所述冷却器通过管路为压裂设备提供循环使用的冷却液。
涡轮发动机包括包括涡轮喷气发动机、涡轮风扇发动机、涡轮螺旋桨发动机、涡轮轴发动机和燃气涡轮发动机。
由于采用了上述技术方案,本实用新型提供的燃气涡轮发动机(简称燃气轮机)驱动的压裂泵车,将传统的体积庞大而笨重的柴油机更换为体积小、重量轻、功率大的涡轮发动机,在限定的整车重量要求下使单台压裂泵车的总输出功率在4000hp以上。提高了单位作业面积的输出功率,在压裂设备运输和具体施工操作中,更加节省人力和物力,减少征地和作业面积,提高施工效益。同时涡轮透平发动机还可以使用气态和液态多样燃料,尤其适合页岩气的开采和油田增产的压裂作业。
附图说明
为了更清楚的说明本实用新型的实施例或现有技术的技术方案,下面将对实施例或现有技术描述中所需要使用的附图做一简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本实用新型的压裂单元采用上下布置方式的立体结构图。
图2为本实用新型的压裂单元采用上下布置方式的结构示意图。
图3为本实用新型的压裂单元采用水平对置方式的结构示意图。
图中:1.涡轮发动机、2.减速箱、3.变速箱、4.压裂泵、5.联轴器、6、进风筒、7、进气过滤器、8冷却器、9底盘或托架、101.排气罩。
具体实施方式
为使本实用新型的实施例的目的、技术方案和优点更加清楚,下面结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚完整的描述,显然,所描述的实施例是本实用新型的一部分实施例,而不是全部实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型的保护范围。
如图1所示:涡轮发动机驱动的压裂单元,具有:底盘和由底盘承载的压裂设备;
传统压裂泵车由柴油机作为驱动动力,由于柴油机体积与重量也相对较大,而且柴油机的工作油品的种类比较单一,只能使用柴油。受整车重量的限制,传统的柴油机驱动的压裂泵车的输出功率很难超过3000hp。功率再大,整车重量将严重超标。
作为一个较佳的实施方式,本实用新型采用体积和重量远小于柴油机的涡轮发动机1作为压裂泵4的工作动力,可以为压裂泵车提供远大于传统柴油机的驱动动力,而且可以适用更广泛的油品种类,尤其在野外工作条件下,是传统柴油机无可比拟的。
实施例1.
底盘以汽车底盘为例,为表述的方便,称汽车底盘朝向车头的方向为前部,称汽车底盘朝向车尾的方向为后部。
如图1所述:压裂泵4固定在汽车底盘后部,压裂泵4的传动轴延伸的方向与车辆的前后方向一致。在压裂泵4靠近车前部的一侧,设有减速箱2,减速箱2通过输出轴与压裂泵4相连接。为便于调整压裂泵的转速,减速箱2与压裂泵4之间通过联轴器5连接变速箱3。减速箱2的高度高于所述压裂泵4,减速箱2的上部设有减速箱2的输入轴。
为了有效的利用汽车底盘的空间,加之涡轮发动机1具有体积小、重量轻的优点,在本实施例中,采用多个支撑架将涡轮发动机1架高,固定后的涡轮发动机1位于压裂泵4的上方,涡轮发动机1的传动轴与所述减速箱2的输入轴相连接。
相较于传统的压裂泵车,本实施例提供的压裂设备,占用车底板的面积明显小于传统的压裂泵车。
如图2所示,底盘还可以是钢结构的托架9,压裂设备安放在托架9上,前述结构作为一个独立单元,可以一组或多组安装在工程车辆的底盘上,也可以成为一组壳块式的独立单元。
实施例2.
如图3所示:涡轮发动机1固定安装在汽车底盘的前部,并且去掉减速器2。区别于实施例1中的将所述涡轮发动机1架高,本实施例中的涡轮发动机1直接固定在汽车底盘上。变速箱3设置在汽车底盘的中部,压裂泵4安装在汽车底盘的后部,使车体的重心后移,减轻了车体前桥的重量,改善了汽车底盘的桥梁通过性。
涡轮发动机1的传动轴连接变速箱3的输入轴。所述变速箱3的输出轴延伸方向与输入轴的方向相反,指向车尾,带动固定在汽车底盘后部的压裂泵4。可以适应比较窄的汽车底盘。
前述的汽车底盘上承载的涡轮发动机1、变速箱3和压裂泵4等压裂设备之间由联轴器5连接。
由于压裂泵车工作时,涡轮发动机1、变速箱3和压裂泵4等压裂设备在工作状态下发热量较大,需要良好的冷却,还设有冷却器8。如图2所示,冷却器8位于车前部压裂泵4的上方或者按实施例2中,固定安装在涡轮发动机1的上方,所述冷却器8包括散热器和冷却泵和风扇,通过冷却管路为上述设备提供循环冷却。
考虑到涡轮发动机1工作时对空气的品质要求比较高,作为一个较佳的实施方式,所述涡轮发动机1的进气口连接进气筒6,同时进气筒6与进气过滤器7连接,保证了压裂泵车在高粉尘,高风沙等各种恶劣工作条件下,仍然能够连续稳定的工作。
以上所述,仅为本实用新型较佳的具体实施方式,但本实用新型的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本实用新型揭露的技术范围内,根据本实用新型的技术方案及其实用新型构思加以等同替换或改变,如:压裂泵采用其他排布方式安装,都应涵盖在本实用新型的保护范围之内。
Claims (8)
1.一种涡轮发动机驱动的压裂单元,具有:底盘和由底盘承载的压裂设备;
其特征在于所述压裂设备包括:为压裂设备提供动力的涡轮发动机(1),与涡轮发动机(1)传动轴相连接的减速箱(2),该减速箱(2)通过传动轴驱动压裂泵(4);
所述减速箱(2)与压裂泵(4)固定在底盘上;减速箱(2)具有一个与所述涡轮发动机(1)相连接的输入轴和一个驱动压裂泵(4)的输出轴;所述输出轴靠近底盘,所述输入轴位于输出轴的上方;
所述涡轮发动机(1)通过支撑架固定在所述压裂泵(4)的上方,涡轮发动机(1)的输出轴与所述减速箱(2)的输入轴相连接,经过输出轴带动压裂泵(4)。
2.一种涡轮发动机驱动的压裂单元,具有:底盘和由底盘承载的压裂设备;
其特征在于所述压裂设备包括:为压裂设备提供动力的涡轮发动机(1)、与涡轮发动机(1)传动轴相连接的变速箱(3),该变速箱(3)通过传动轴驱动压裂泵(4);
所述涡轮发动机(1)、变速箱(3)和压裂泵(4)固定在底盘上;变速箱(3)具有一个与所述涡轮发动机(1)相连接的输入轴和驱动压裂泵(4)输出轴;
所述压裂泵(4)固定在底盘的前部或后部,所述涡轮发动机(1)的位置与压裂泵(4)相对,固定安装在底盘的后部或前部。
3.根据权利要求1-2任意一项权利要求所述的涡轮发动机驱动的压裂单元,其特征还在于:所述涡轮发动机的进风口外设有进风筒,所述进风筒外还连接有进气过滤器。
4.根据权利要求1或2所述的涡轮发动机驱动的压裂单元,其特征还在于:所述减速器还连接有变速箱(3)。
5.根据权利要求1所述的涡轮发动机驱动的压裂单元,其特征还在于:所述减速器(2)还具有变速功能。
6.根据权利要求1或2所述的涡轮发动机驱动的压裂单元,其特征还在于:所述涡轮发动机(1)的排气口连接有开口向上的排气罩(101)。
7.根据权利要求1或2所述的涡轮发动机驱动的压裂单元,其特征还在于: 还设有冷却器(8),所述冷却器(8)通过管路为压裂设备提供循环使用的冷却液。
8.根据权利要求7所述的涡轮发动机驱动的压裂单元,其特征还在于:所述的涡轮发动机(1)包括涡轮喷气发动机、涡轮风扇发动机、涡轮螺旋桨发动机、涡轮轴发动机和燃气涡轮发动机。
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