The high ash-laden gas organic Rankine waste heat power-generating energy-saving dust-removing specialized equipment of metallurgical furnace
Technical field
The utility model relates to a kind of device for generating power by waste heat, and particularly the high ash-laden gas organic Rankine waste heat power-generating energy-saving dust-removing specialized equipment of metallurgical furnace belongs to flue gas ash removal and cogeneration technology field.
Background technology
The purifier of metallurgical furnace flue gas is that metallurgical furnace flue gas generation, UTILIZATION OF VESIDUAL HEAT IN facility, deduster connect successively by pipeline in the prior art.
Usually the UTILIZATION OF VESIDUAL HEAT IN facility that adopts at present: water row tube waste heat boiler, heat accumulating type waste-heat boiler reclaim the waste heat of metallurgical furnace flue gas, produce saturated vapor etc.Because the big ups and downs of metallurgical furnace flue gas temperature, dustiness is large, and light water tubulation waste heat boiler is difficult to apply to the waste heat recovery of metallurgical furnace flue gas.At present, heat accumulating type waste-heat boiler has successfully applied in the electric furnace flue gas waste heat recovery, but because the inherent shortcoming of heat exchanger tube (cost is high, not freeze proof, non-refractory, service life short), so that heat accumulating type waste-heat boiler also faces a lot of problems at steel industry universal.
Simultaneously, because the metallurgical furnace flue gas temperature fluctuation is violent, wave amplitude is large, and residual heat system just must design enough greatly, guarantees that high-temperature flue gas also can effective cooling.But actual steam output the situation of low load with strong power occurs far below the evaporation capacity of residual heat system.The economic worth that this has just reduced residual heat system has relatively increased the investment of residual heat system.
Summary of the invention
For the problems referred to above, the utility model provides metallurgical furnace high ash-laden gas organic Rankine waste heat power-generating energy-saving dust-removing specialized equipment, it is cooling high temperature flue gas (850 ℃~80 ℃ of temperature ranges) efficiently, heat energy in the recovered flue gas is converted into the high-grade electric energy to greatest extent, drag dedusting fan, can reduce simultaneously the exhaust temperature of flue gas, improve dust collection capacity, and not affect the stable and continuous of metallurgical furnace production.
The technical scheme that its technical problem that solves the utility model adopts is: the high ash-laden gas organic Rankine waste heat power-generating energy-saving dust-removing specialized equipment of metallurgical furnace, comprise combustion settling chamber, thermal storage temperature equalizer, the current-sharing regenerator, booster fan, deduster, main air blower, aiutage, it is characterized in that: the described combustion settling chamber thermal storage temperature equalizer that is linked in sequence, the current-sharing regenerator, booster fan, deduster, main air blower, aiutage, described thermal storage temperature equalizer comprises gas approach, the composite material of silicon carbide heat storage, the shock-wave ash-clearing device, exhanst gas outlet and ash bucket, described composite material of silicon carbide heat storage is arranged between gas approach and the exhanst gas outlet, described shock-wave ash-clearing device step-by-step arrangement is between heat storage, in the described current-sharing regenerator finned heat pipe heat exchanger is installed, the cooling water inlet of finned heat pipe heat exchanger is connected with the heat exchanger feed pump, the hot water outlet of finned heat pipe heat exchanger connects the hot water inlet of heat accumulating type evaporimeter, the cooling water outlet of heat accumulating type evaporimeter connects circulating water pool, circulating water pool is connected with the heat exchanger feed pump, consists of a loop.The working medium entrance point of heat accumulating type evaporimeter is connected with the high-pressure outlet end of working medium circulating pump, the sender property outlet end of heat accumulating type evaporimeter is connected with the upper flange interface of steam turbine behind pipeline, the bottom interface of low boiling working fluid steam turbine is connected by the air inlet of pipeline with cellular copper fin-plate type condenser, the liquid-phase outlet of cellular copper fin-plate type condenser is connected with the low pressure inlet end of working medium circulating pump by pipeline, the low boiling working fluid steam turbine is connected with threephase generator, an end flange interface of cellular copper fin-plate type condenser is connected with water circulating pump, another end of cellular copper fin-plate type condenser connects lithium-bromide absorption-type refrigerating machine, lithium-bromide absorption-type refrigerating machine is connected with water circulating pump, consists of another loop.Described booster fan is connected deduster in the lump with the outer discharge pipe that is connected to the metallurgical furnace top, and deduster connects main air blower by pipeline, and main air blower is connected with aiutage.
It is further characterized in that: adopting iso-butane is the circulation organic working medium.
In the said structure of the present utility model, the device combinations such as device for generating power by waste heat place of water tubulation waste heat boiler, heat accumulating type waste-heat boiler, both simplified system configuration, heat energy in the recovered flue gas is converted into the high-grade electric energy to greatest extent again, drag dedusting fan, can reduce simultaneously the exhaust temperature of flue gas, improve dust collection capacity, reach the purpose that energy-conserving and environment-protective are produced.
The beneficial effects of the utility model are: because device combinations such as device for generating power by waste heat place of water tubulation waste heat boiler, heat accumulating type waste-heat boilers, so plant area is economized, investment and operating cost are low; Heat energy in the recovered flue gas is converted into the high-grade electric energy to greatest extent, drags dedusting fan, has reduced system's operation energy consumption; Sensible heat is fully utilized, and has reduced the exhaust temperature of flue gas, because the exhaust temperature of flue gas can maintain below 80 ℃, the filtrate in the sack cleaner can be selected cheapest normal temperature cloth bag, has reduced investment and operating cost; Concentration of emission is low, can guarantee to discharge dust concentration 10mg/Nm
3
The utility model has the advantage of:
1. can alleviate the rapid drawdown that rises sharply of flue-gas temperature;
2. solve the problem of expanding with heat and contract with cold;
3. by the lithium-bromide absorption-type refrigerating machine cooling, the temperature of cooling water is down to 10~15 ℃, satisfies working substance steam and is condensed into saturated liquid to the requirement of cooling water;
4. heat exchanger dust stratification does not stop up;
5. service life of extension device;
6. improve device for generating power by waste heat efficient;
7. reduce the device for generating power by waste heat investment;
8. can reduce and sneak into cold blast rate, save the dedusting energy consumption.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Among the figure: 1. metallurgical furnace, 2. water-cooled sliding sleeve, 3. combustion settling chamber, 4. outer discharge pipe, 5. thermal storage temperature equalizer, 6. gas approach, 7. composite material of silicon carbide heat storage, 8. ash bucket, 9. shock-wave ash-clearing device, 10. exhanst gas outlet, 11. current-sharing regenerator, 12. finned heat pipe heat exchangers, 13. booster fan, 14. dedusters, 15. main air blowers, 16. aiutage, 17. the heat exchanger feed pump, 18. circulating water pools, 19. heat accumulating type evaporimeters, 20. low boiling working fluid steam turbine, 21. threephase generator, 22. working medium circulating pumps, 23. water circulating pumps, 24. cellular copper fin-plate type condenser, 25. lithium-bromide absorption-type refrigerating machines.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
The high ash-laden gas organic Rankine waste heat power-generating energy-saving dust-removing specialized equipment of metallurgical furnace comprises combustion settling chamber 3 in the utility model, thermal storage temperature equalizer 5, current-sharing regenerator 11, booster fan 13, deduster 14, main air blower 15, aiutage 16, it is characterized in that: described combustion settling chamber 3 thermal storage temperature equalizer 5 that is linked in sequence, current-sharing regenerator 11, booster fan 13, deduster 14, main air blower 15, aiutage 16, described thermal storage temperature equalizer 5 comprises gas approach 6, composite material of silicon carbide heat storage 7, shock-wave ash-clearing device 9, exhanst gas outlet 10 and ash bucket 8, described composite material of silicon carbide heat storage 7 is arranged between gas approach 6 and the exhanst gas outlet 10, described shock-wave ash-clearing device 9 step-by-step arrangements are between heat storage 7, in the described current-sharing regenerator 11 finned heat pipe heat exchanger 12 is installed, the cooling water inlet of finned heat pipe heat exchanger 12 is connected with heat exchanger feed pump 17, the hot water outlet of finned heat pipe heat exchanger 12 connects the hot water inlet of heat accumulating type evaporimeter 19, the cooling water outlet of heat accumulating type evaporimeter 19 connects circulating water pool 18, circulating water pool 18 is connected with heat exchanger feed pump 17, consists of a loop.The working medium entrance point of heat accumulating type evaporimeter 19 is connected with the high-pressure outlet end of working medium circulating pump 22, the sender property outlet end of heat accumulating type evaporimeter 19 is connected with the upper flange interface of steam turbine 20 behind pipeline, the bottom interface of low boiling working fluid steam turbine 20 is connected by the air inlet of pipeline with cellular copper fin-plate type condenser 24, the liquid-phase outlet of horizontal pipe shell tube condenser 24 is connected with the low pressure inlet end of working medium circulating pump 22 by pipeline, low boiling working fluid steam turbine 20 is connected with threephase generator 21, an end flange interface of cellular copper fin-plate type condenser 24 is connected with water circulating pump 23, another end of cellular copper fin-plate type condenser 24 connects lithium-bromide absorption-type refrigerating machine 25, lithium-bromide absorption-type refrigerating machine 25 is connected with water circulating pump 23, consists of another loop.Described booster fan 13 is connected deduster 14 in the lump with the outer discharge pipe 4 that is connected to metallurgical furnace 1 top, and deduster 14 connects main air blower 15 by pipeline, and main air blower 15 is connected with aiutage 16.
Described low boiling working fluid is iso-butane, the power pressure that enters the low boiling working fluid steam turbine is 2.55MPa, and when the power pressure after the acting of expanding was 0.15MPa, system's electromotive power output was 2800KW, Rankine cycle efficient is 20.5%, and the flue-gas temperature that system discharges is 80 ℃.
The course of work of the present utility model: 100t/h metallurgical furnace 1 interior smoke discharging flow 29 * 10
4Nm
3/ h, 850 ℃ of temperature, dust content 25g/N
m3 by the discharge of the 4th hole, sneaks into cold wind through water-cooled sliding sleeve 2, enters combustion settling chamber 3 behind the burning CO gas; The effect of combustion settling chamber 3 is: reduce flue gas flow rate, make the big dust particle sedimentation of carrying in the flue gas, and suitably sneak into cold wind, finally burn CO gas, flue gas through combustion settling chamber 3 enters thermal storage temperature equalizer 5, described thermal storage temperature equalizer 5 comprises gas approach 6, composite material of silicon carbide heat storage 7, shock-wave ash-clearing device 9, exhanst gas outlet 10 and ash bucket 8, described composite material of silicon carbide heat storage 7 is arranged between gas approach 6 and the exhanst gas outlet 10, described shock-wave ash-clearing device 9 step-by-step arrangements are between heat storage 7, after the heat-accumulating and temperature-equalizing effect by 7 pairs of high-temperature flue gas of composite material of silicon carbide heat storage in the thermal storage temperature equalizer 5, flue gas enters in the current-sharing regenerator 11, high-temperature flue gas is emitted heat, temperature is down to about 80 ℃, flue gas through cooling is out mixed with outer discharge pipe 4 flue gas out that is connected to metallurgical furnace 1 top by booster fan 13 and enters in the lump deduster 14, dust concentration 10mg/Nm after dedusting
3, be pressed into aiutage 16 by main air blower 15 and enter atmosphere.Simultaneously, recirculated water drives by heat exchanger feed pump 17, enter the heat that absorbs flue gas in the finned heat pipe heat exchanger 12 that is installed in the current-sharing regenerator 11, form steam water interface, steam water interface is tried hard to recommend in Natural Circulation and is entered in the heat accumulating type evaporimeter 19 under moving, emits heat, becomes water at low temperature, water at low temperature flows into circulating water pool 18, the circulation of a beginning new round.Low boiling working fluid drives by working medium pump 22, absorbs the heat of steam water interface in heat accumulating type evaporimeter 19, becomes saturated vapor, and behind pressure regulator valve, working substance steam is in the 20 interior expansion actings of low boiling working fluid steam turbine, and 21 generatings of drive threephase generator.The working substance steam of discharging from low boiling working fluid steam turbine 20 is condensed into saturated liquid by cellular copper fin-plate type condenser 24, sends in the heat accumulating type evaporimeter 19 circulation of a beginning new round after by working medium pump 22 worker quality liquid being pressurizeed again.From cellular copper fin-plate type condenser 24 recirculated water out, by lithium-bromide absorption-type refrigerating machine 25 coolings, the temperature of cooling water is down to 10~15 ℃, satisfy working substance steam and be condensed into saturated liquid to the requirement of cooling water, send in the cellular copper fin-plate type condenser 24 circulation of a beginning new round through water pump 23.The electric energy that system sends is three-phase alternating current, and rated voltage is 380V, can incorporate electrical network in the factory into through after the pressure regulation, or directly gives consumer and use.
Because thermal storage temperature equalizer 5 can be to the flue-gas temperature peak load shifting, reduce flue gas maximum temperature, reduce the fluctuating range of flue-gas temperature, alleviate the rapid drawdown that rises sharply of flue-gas temperature, thereby can reduce the investment of device for generating power by waste heat, improve the stability of device for generating power by waste heat, and can dispose safely all kinds of waste heat power generation equipments.
The maximum characteristics of this equipment are to adopt low boiling working fluid organic Rankine circulation cogeneration to reclaim the waste heat of metallurgical furnace flue gas, cool off from cellular copper fin-plate type condenser recirculated cooling water out by lithium-bromide absorption-type refrigerating machine, the temperature of cooling water is down to 10~15 ℃, satisfies working substance steam and is condensed into saturated liquid to the requirement of cooling water.Take the waste heat recovery of 100t/h metallurgical furnace and dust collecting process as example, dedusting relatively is described as follows after the utility model flow process and the conventional UTILIZATION OF VESIDUAL HEAT IN:
Annotate: work per year and calculated in 330th.
This shows that the utility model smoke dust discharge concentration is low, plant investment is low, operation energy consumption is low, good purification.
The utility model to greatest extent heat energy in the recovered flue gas is converted into the high-grade electric energy, can also reach good environment protecting.