A kind of metallurgical furnace flue gas organic Rankine device for generating power by waste heat that has the heat-accumulating and temperature-equalizing device
Technical field
The utility model relates to a kind of device for generating power by waste heat, and particularly a kind of metallurgical furnace flue gas device for generating power by waste heat that has the heat-accumulating and temperature-equalizing device belongs to flue gas ash removal and cogeneration technology field.
Background technology
The annual mass energy that consumes of steel and iron industry, the high-temperature flue gas and the equipment cooling that produce in the smelting process have been taken away significant amount of energy.Because metallurgical furnace steel-making flue-gas temperature is very high, generally about 1200 ℃, dust concentration reaches 35g/Nm to the temperature of entering pipeline after capturing
3, accounting for more than 80% of dust total amount less than the ash of 5um, Dust Capacity is big, and sticking and thin.And the flue-gas temperature big ups and downs, dustiness is big, and light water tubulation waste heat boiler is difficult to apply to the waste heat recovery of electric furnace flue gas.At present; Heat exchange of heat pipe has successfully applied in the flue gas waste heat recovery of metallurgical furnace; But, make the heat pipe waste-heat recovery device also face a lot of problems at steel industry universal because the inherent shortcoming of heat pipe (cost is high, not freeze proof, non-refractory, service life short).
Owing to contain amounts of dust in the flue gas; Dust stratification, clogging appear in sticking and thin dust on heat exchange element, not only influence heat exchange efficiency, cause the waste heat boiler steam production not enough; Even more serious is because the stifled ash of waste heat boiler; System's fluctuation of service causes to smelt to produce and can't normally carry out the maintenance of being forced to stop production.
Simultaneously, because the metallurgical furnace flue gas temperature fluctuation is violent, wave amplitude is big, and waste-heat recovery device just must design enough greatly, guarantees that high-temperature flue gas also can effectively cool off.But actual steam output the situation of low load with strong power occurs far below the evaporation capacity of waste-heat recovery device.The economic worth that this has just reduced waste-heat recovery device has relatively increased the investment of waste-heat recovery device.
Summary of the invention
The utility model is to the problem that exists in the prior art; A kind of device for generating power by waste heat that has the heat-accumulating and temperature-equalizing device that can effectively reduce metallurgical furnace flue gas temperature fluctuation amplitude is provided; The heat energy that this device can not only reclaim in the flue gas to greatest extent is converted into the high-grade electric energy, drags dedusting fan, can reduce the exhaust temperature of flue gas simultaneously; Obtain good environment protecting, dust emission concentration is less than 8mg/Nm
3
The technical scheme that the utility model adopted is following: a kind of metallurgical furnace flue gas organic Rankine device for generating power by waste heat that has the heat-accumulating and temperature-equalizing device; Comprise combustion settling chamber, hot precipitator, heat-accumulating and temperature-equalizing device, collection chamber, main air blower, aiutage; It is characterized in that: said combustion settling chamber is through pipeline be linked in sequence hot precipitator, heat-accumulating and temperature-equalizing device, collection chamber, main air blower, aiutage; Be provided with carbon iron filter core in the said hot precipitator; Said heat-accumulating and temperature-equalizing device comprises gas approach, composite material of silicon carbide heat storage, shock wave deashing device, exhanst gas outlet and ash bucket; Said composite material of silicon carbide heat storage is arranged between gas approach and the exhanst gas outlet, and the segmentation of said shock wave deashing device is arranged between the heat storage.The one-time surface heat exchanging device is installed in the said collection chamber; The cooling water inlet of one-time surface heat exchanging device is connected with the heat exchanger feed pump; The hot water outlet of one-time surface heat exchanging device is taken over the hot water inlet of shell-type evaporimeter; The cooling water outlet of shell-and-tube evaporator connects circulating water pool, and circulating water pool is connected with the heat exchanger feed pump, constitutes a loop.The working medium entrance point of shell-and-tube evaporator is connected with the high-pressure outlet end of working medium circulating pump; The sender property outlet end of shell-and-tube evaporator is connected with the upper flange interface of steam turbine behind pipeline; The bottom interface of low boiling working fluid steam turbine is connected with the air inlet of copper fin-plate type condenser through pipeline, and the liquid phase outlet of copper fin-plate type condenser is connected with the low pressure inlet end of working medium circulating pump through pipeline, and the low boiling working fluid steam turbine is connected with threephase generator; An end flange interface of copper fin-plate type condenser is connected with water circulating pump; Another end of copper fin-plate type condenser connects cooling tower, and cooling tower is connected with water circulating pump, constitutes another loop.
It is further characterized in that: adopting chloroethanes is the circulation organic working medium.
Because the metallurgical furnace flue gas temperature fluctuation is violent, the flue-gas temperature peak value is high, and after flue gas was handled through the heat-accumulating and temperature-equalizing device of the utility model, the flue-gas temperature fluctuating range can greatly reduce, and has also reduced the peak value of flue-gas temperature simultaneously.Flue gas through the heat-accumulating and temperature-equalizing device advances heat exchanger, because the flue-gas temperature peak value reduces, the device for generating power by waste heat investment is reduced; The flue-gas temperature fluctuating range reduces, and then helps improving the stability of device for generating power by waste heat, increases the service life; Simultaneously,, when manufacturing and designing, equipment can not consider because after the utility model heat exchanger was placed on deduster, the thermal source dust content was low, and therefore can the design of heat exchange core cell spacing of fin is very little; And need not unload ash, deashing, defeated grey facility; UTILIZATION OF VESIDUAL HEAT IN facility volume reduces, and maintenance reduces simultaneously, has also prolonged the service life of heat exchanger, and dust emission concentration is lower.
The advantage of the utility model is:
1. can alleviate the rapid drawdown that rises sharply of flue-gas temperature;
2. solve the problem of expanding with heat and contract with cold;
3. heat exchanger dust stratification does not stop up;
4. prolong the service life of equipment;
5. improve device for generating power by waste heat efficient;
6. reduce the device for generating power by waste heat investment;
7. can reduce and sneak into cold blast rate, practice thrift the dedusting energy consumption.
Description of drawings
Fig. 1 is the apparatus structure sketch map of the utility model.
Among the figure, 1. metallurgical furnace, 2. water-cooled sliding sleeve, 3. combustion settling chamber, 4. hot precipitator; 5. heat-accumulating and temperature-equalizing device, 6. gas approach, 7. composite material of silicon carbide heat storage, 8. ash bucket, 9. shock wave deashing device, 10. exhanst gas outlet; 11. collection chamber, 12. one-time surface heat exchanging devices, 13. heat exchanger feed pumps, 14. circulating water pools, 15. shell-and-tube evaporators; 16. the low boiling working fluid steam turbine, 17. threephase generators, 18. working medium circulating pumps, 19. water circulating pumps; 20. copper fin-plate type condenser, 21. cooling towers, 22. main air blowers, 23. aiutages.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is described further.
A kind of metallurgical furnace flue gas organic Rankine device for generating power by waste heat that has the heat-accumulating and temperature-equalizing device comprises combustion settling chamber 3, hot precipitator 4, heat-accumulating and temperature-equalizing device 5, collection chamber 11, main air blower 22, aiutage 23 in the utility model; It is characterized in that: said combustion settling chamber 3 is through pipeline be linked in sequence hot precipitator 4, heat-accumulating and temperature-equalizing device 5, collection chamber 11, main air blower 22, aiutage 23; Be provided with carbon iron filter core in the said hot precipitator 4; Said heat-accumulating and temperature-equalizing device 5 comprises gas approach 6, composite material of silicon carbide heat storage 7, shock wave deashing device 9, exhanst gas outlet 10 and ash bucket 8; Said composite material of silicon carbide heat storage 7 is arranged between gas approach 6 and the exhanst gas outlet 10, and said shock wave deashing device 9 segmentations are arranged between the heat storage 7.In the said collection chamber 11 one-time surface heat exchanging device 12 is installed; The cooling water inlet of one-time surface heat exchanging device 12 is connected with heat exchanger feed pump 9; The hot water outlet of one-time surface heat exchanging device 12 is taken over the hot water inlet of shell-type evaporimeter 15; The cooling water outlet of shell-and-tube evaporator 15 connects circulating water pool 10, and circulating water pool 10 is connected with heat exchanger feed pump 9, constitutes a loop.The working medium entrance point of shell-and-tube evaporator 15 is connected with the high-pressure outlet end of working medium circulating pump 18; The sender property outlet end of shell-and-tube evaporator 11 is connected with the upper flange interface of steam turbine 16 behind pipeline; The bottom interface of low boiling working fluid steam turbine 16 is connected with the air inlet of copper fin-plate type condenser 20 through pipeline; The liquid phase outlet of copper fin-plate type condenser 20 is connected with the low pressure inlet end of working medium circulating pump 18 through pipeline; Low boiling working fluid steam turbine 16 is connected with threephase generator 17, and an end flange interface of copper fin-plate type condenser 20 is connected with water circulating pump 19, and another end of copper fin-plate type condenser connects cooling tower 21; Cooling tower 21 is connected with water circulating pump 19, constitutes another loop.
Said low boiling working fluid is a chloroethanes; The power pressure that gets into the low boiling working fluid steam turbine is 2.5MPa, and when the power pressure after the acting of expanding was 0.45MPa, system's electromotive power output was 3500KW; Rankine cycle efficient is 16.5%, and the flue-gas temperature that system discharges is 80 ℃.
Adopt waste-heat recovery device after the first dedusting; Promptly earlier the high temperature dust flue gas is got into carbon iron filter-element dust collector and purify, the carbon iron filter core in the deduster generally can bear the long-term work temperature about 1200 ℃; High energy bears 1300 ℃ high temperature; And can bear that high temperature is oarse-grained to be washed away, therefore can the direct purification high-temperature flue gas, and need not do any preliminary treatment.Dust concentration after the purification is reduced to less than 8mg/Nm3 and is become clean flue gas, and device for generating power by waste heat need not handled problems such as the obstruction, deashing of dust.
The course of work of the utility model: 150t/h metallurgical furnace 1 flue gas flow 35 * 10
4Nm3/h, 1200 ℃ of temperature, dust content 35g/Nm3 is discharged by the 4th hole, sneaks into cold wind through water-cooled sliding sleeve 2, gets into combustion settling chamber 3 behind the burning CO gas; The effect of combustion settling chamber 3 is: reduce flue gas flow rate; Make the big dust particle sedimentation of carrying in the flue gas, and suitably sneak into cold wind, finally burn CO gas; The flue gas that is come out by combustion settling chamber 3 gets into hot precipitator 4, and dust concentration is less than 8mg/Nm3 after dedusting.After the heat-accumulating and temperature-equalizing effect through 7 pairs of high-temperature flue gas of composite material of silicon carbide heat storage in the heat-accumulating and temperature-equalizing device 5, flue gas gets in the collection chamber 11, and high-temperature flue gas is emitted heat, and temperature is reduced to about 80 ℃, is pressed into aiutage 23 by main air blower 22 and enters atmosphere.Simultaneously, recirculated water drives through heat exchanger feed pump 9, gets into the heat that absorbs flue gas in the one-time surface heat exchanging device 12 that is installed in the collection chamber 11; Form steam water interface; Steam water interface gets in the shell-and-tube evaporator 15 under the Natural Circulation force urges, emits heat, becomes water at low temperature; Water at low temperature flows into circulating water pool 14, the circulation of a beginning new round.
Low boiling working fluid drives through working medium pump 18, in shell-and-tube evaporator 15, absorbs the heat of steam water interface, becomes saturated vapor, behind pressure regulator valve, and the working substance steam acting of low boiling working fluid steam turbine 16 in, expanding, and drive threephase generator 17 generates electricity.The working substance steam of discharging from low boiling working fluid steam turbine 16 is condensed into saturated liquid by copper fin-plate type condenser 20, sends in the shell-and-tube evaporator 15 circulation of a beginning new round after by working medium pump 18 worker quality liquid being pressurizeed again.The electric energy that system sends is a three-phase alternating current, and rated voltage is 380V, incorporates electrical network in the factory into after can passing through pressure regulation, or directly gives consumer and use.
Because heat-accumulating and temperature-equalizing device 5 can be to the flue-gas temperature peak load shifting; Reduce flue gas maximum temperature, reduce the fluctuating range of flue-gas temperature; Alleviate the rapid drawdown that rises sharply of flue-gas temperature; Thereby can reduce the investment of device for generating power by waste heat, improve the stability of device for generating power by waste heat, and can dispose all kinds of waste heat power generation equipments safely.
The maximum characteristics of this device are to adopt low boiling working fluid organic Rankine circulation cogeneration to reclaim the waste heat of metallurgical furnace flue gas.With cogeneration of 150t/h metallurgical furnace and dust collecting process is example, and the utility model device and conventional equipment are relatively explained as follows:
Annotate: work per year and calculated in 330th.
This shows that the utility model smoke dust discharge concentration is low, plant investment is low, operation energy consumption is low, good purification.
The heat energy that the utility model can reclaim in the flue gas to greatest extent is converted into the high-grade electric energy, can also reach good environment protecting.