Circulation cogeneration of metallurgical furnace flue gas organic Rankine and dust-removing device special
Technical field
The utility model relates to circulation cogeneration of metallurgical furnace flue gas organic Rankine and dedusting technology field.
Background technology
The purifier of metallurgical furnace flue gas is that metallurgical furnace flue gas generation equipment, UTILIZATION OF VESIDUAL HEAT IN facility, deduster connect through pipeline successively in the prior art.
Usually the UTILIZATION OF VESIDUAL HEAT IN facility that adopts at present: water row tube waste heat boiler, heat accumulating type waste heat boiler reclaim the waste heat of metallurgical furnace flue gas, produce saturated vapor etc.Because the big ups and downs of metallurgical furnace flue gas temperature, dustiness is big, and light water tubulation waste heat boiler is difficult to apply to the waste heat recovery of metallurgical furnace flue gas.At present; The heat accumulating type waste heat boiler has successfully applied in the electric furnace flue gas waste heat recovery; But, make the heat accumulating type waste heat boiler also face a lot of problems at steel industry universal because the inherent shortcoming of heat exchanger tube (cost is high, not freeze proof, non-refractory, service life short).
Simultaneously, because the metallurgical furnace flue gas temperature fluctuation is violent, wave amplitude is big, and the waste heat system just must design enough greatly, guarantees that high-temperature flue gas also can effectively cool off.But actual steam output the situation of low load with strong power occurs far below the evaporation capacity of waste heat system.The economic worth that this has just reduced the waste heat system has relatively increased the investment of waste heat system.
Summary of the invention
To the problems referred to above; The utility model provides circulation cogeneration of metallurgical furnace flue gas organic Rankine and dust-removing device special, and it is cooling down high-temperature flue gas (1250 ℃~100 ℃ of temperature ranges) efficiently, and the heat energy that can also reclaim to greatest extent in the flue gas is converted into the high-grade electric energy; Drag dedusting fan; Can reduce simultaneously the exhaust temperature of flue gas, improve dust collection capacity, and not influence the stable and continuous of metallurgical furnace production.
The utility model solves the technical scheme that its technical problem adopted: it comprises combustion settling chamber, waste heat Heat Room, deduster, main air blower, aiutage; It is characterized in that: said combustion settling chamber be linked in sequence waste heat Heat Room, deduster, main air blower, aiutage; In the said waste heat Heat Room heat exchange of heat pipe is installed; The cooling water inlet of heat exchange of heat pipe is connected with the heat exchanger feed pump, and the hot water outlet of heat exchange of heat pipe is taken over the hot water inlet of shell-type evaporimeter, and the cooling water outlet of shell-type evaporimeter connects circulating water pool; Circulating water pool is connected with the heat exchanger feed pump, constitutes a loop.The working medium entrance point of shell-and-tube evaporator is connected with the high-pressure outlet end of working medium circulating pump; The sender property outlet end of shell-and-tube evaporator is connected with the upper flange interface of steam turbine behind pipeline; The bottom interface of low boiling working fluid steam turbine is connected with the air inlet of condenser through pipeline, and the liquid phase outlet of condenser is connected with the low pressure inlet end of working medium circulating pump through pipeline, and the low boiling working fluid steam turbine is connected with threephase generator; An end flange interface of condenser is connected with water circulating pump; Another end of condenser connects cooling tower, and cooling tower is connected with water circulating pump, constitutes another loop.
It is further characterized in that: adopting R245fa is the circulation organic working medium.
In the said structure of the utility model; System configuration had both been simplified in the combination of equipment such as device for generating power by waste heat place of water tubulation waste heat boiler, heat accumulating type waste heat boiler, and the heat energy that can reclaim to greatest extent again in the flue gas is converted into the high-grade electric energy; Drag dedusting fan; Can reduce simultaneously the exhaust temperature of flue gas, improve dust collection capacity, reach the purpose that energy-conserving and environment-protective are produced.
The beneficial effect of the utility model is: because the combination of equipment such as device for generating power by waste heat place of water tubulation waste heat boiler, heat accumulating type waste heat boiler, so plant area is economized, investment and operating cost are low; The heat energy that can reclaim to greatest extent in the flue gas is converted into the high-grade electric energy, drags dedusting fan, has reduced system's operation energy consumption; Sensible heat is fully utilized, and has reduced the exhaust temperature of flue gas, because the exhaust temperature of flue gas can maintain below 90 ℃, the filtrate in the sack cleaner can be selected cheapest normal temperature cloth bag for use, has reduced investment and operating cost; Concentration of emission is low, can guarantee to discharge dust concentration at 10mg/Nm
3Below.
Description of drawings
Fig. 1 is the structural representation of the utility model
1. electric furnaces among the figure, 2. water-cooled sliding sleeve, 3. combustion settling chamber, 4. waste heat Heat Room, 5. deduster; 6. blower fan, 7. aiutage, 8. heat exchange of heat pipe, 9. heat exchanger feed pump; 10. circulating water pool, 11. shell-and-tube evaporators, 12. low boiling working fluid steam turbines, 13. threephase generators; 14. working medium circulating pump, 15. water circulating pumps, 16. shell-and-tube coolers, 17. cooling towers.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
Circulation cogeneration of metallurgical furnace flue gas organic Rankine and dust-removing device special comprise combustion settling chamber 3, waste heat Heat Room 4, deduster 5, main air blower 6, aiutage 7 in the utility model; Said combustion settling chamber 3 be linked in sequence waste heat Heat Room 4, deduster 5, main air blower 6, aiutage 7; In the said waste heat Heat Room 4 heat exchange of heat pipe 8 is installed; The cooling water inlet of heat exchange of heat pipe 8 is connected with heat exchanger feed pump 9, and the hot water outlet of heat exchange of heat pipe 8 is taken over the hot water inlet of shell-type evaporimeter 11, and the cooling water outlet of shell-and-tube evaporator 11 connects circulating water pool 10; Circulating water pool 10 is connected with heat exchanger feed pump 9, constitutes a loop.The working medium entrance point of shell-and-tube evaporator 11 is connected with the high-pressure outlet end of working medium circulating pump 14; The sender property outlet end of shell-and-tube evaporator 11 is connected with the upper flange interface of steam turbine 12 behind pipeline; The bottom interface of low boiling working fluid steam turbine 12 is connected with the air inlet of condenser 16 through pipeline, and the liquid phase outlet of condenser 16 is connected with the low pressure inlet end of working medium circulating pump 14 through pipeline, and low boiling working fluid steam turbine 12 is connected with threephase generator 13; An end flange interface of condenser 16 is connected with water circulating pump 15; Another end of condenser connects cooling tower 17, and cooling tower 17 is connected with water circulating pump 15, constitutes another loop.
Said low boiling working fluid is R245fa; The power pressure that gets into the low boiling working fluid steam turbine is 2.15MPa, and when the power pressure after the acting of expanding was 0.35MPa, system's electromotive power output was 2500KW; Rankine cycle efficient is 15.9%, and the flue-gas temperature that system discharges is 90 ℃.
The course of work of the utility model: smoke discharging flow 25 * 10 in the 100t/h steel-smelting electric furnace 1
4Nm
3/ h, 1250 ℃ of temperature, dust content 35g/Nm
3Discharge by the 4th hole, sneak into cold wind, get into combustion settling chamber 3 behind the burning CO gas through water-cooled sliding sleeve 2; The effect of combustion settling chamber 3 is: reduce flue gas flow rate, make the big dust particle sedimentation of carrying in the flue gas, and suitably sneak into cold wind; Finally burn CO gas; Flue gas through combustion settling chamber 3 gets into waste heat Heat Room 4, and high-temperature flue gas is emitted heat, and temperature is reduced to about 90 ℃; Get into deduster 5, dust concentration is less than 10mg/Nm3 after dedusting.Be pressed into aiutage 7 by main air blower 6 and enter atmosphere.Simultaneously, recirculated water drives through heat exchanger feed pump 9, gets into the heat that absorbs flue gas in the heat exchange of heat pipe 8 that is installed in the waste heat Heat Room 4; Form steam water interface; Steam water interface gets in the shell-and-tube evaporator 11 under the Natural Circulation force urges, emits heat, becomes water at low temperature; Water at low temperature flows into circulating water pool 10, the circulation of a beginning new round.
Low boiling working fluid drives through working medium pump 14, in shell-and-tube evaporator 11, absorbs the heat of steam water interface, becomes saturated vapor, behind pressure regulator valve, and the working substance steam acting of low boiling working fluid steam turbine 12 in, expanding, and drive threephase generator 13 generates electricity.The working substance steam of discharging from low boiling working fluid steam turbine 12 is condensed into saturated liquid by condenser 16, sends in the shell-and-tube evaporator 11 circulation of a beginning new round after by working medium pump 14 worker quality liquid being pressurizeed again.The electric energy that system sends is a three-phase alternating current, and rated voltage is 380V, incorporates electrical network in the factory into after can passing through pressure regulation, or directly gives consumer and use.
The maximum characteristics of this equipment are to adopt low boiling working fluid organic Rankine circulation cogeneration to reclaim the waste heat of metallurgical furnace flue gas.With waste heat recovery of 100t/h steel-smelting electric furnace and dust collecting process is example, and dedusting is relatively explained as follows after the utility model flow process and the conventional UTILIZATION OF VESIDUAL HEAT IN:
Annotate: work per year and calculated in 330th.
This shows that the utility model smoke dust discharge concentration is low, plant investment is low, operation energy consumption is low, good purification.
The heat energy that the utility model can reclaim in the flue gas to greatest extent is converted into the high-grade electric energy, can also reach good environment protecting.