CN202890373U - Tea leaf production system - Google Patents
Tea leaf production system Download PDFInfo
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- CN202890373U CN202890373U CN 201220523760 CN201220523760U CN202890373U CN 202890373 U CN202890373 U CN 202890373U CN 201220523760 CN201220523760 CN 201220523760 CN 201220523760 U CN201220523760 U CN 201220523760U CN 202890373 U CN202890373 U CN 202890373U
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Abstract
The utility model discloses a tea leaf production system which comprises a roller enzyme deactivating machine, a twisting machine, a fragrance enhancement machine, a drying machine and conveying devices arranged among the machines, wherein the fragrance enhancement machine comprises a roller and an air supply pipe; an air hole is formed in the wall of the air supply pipe; a feeder is arranged at one end of the roller and is a helical conveying device; a material outlet of the helical conveying device is connected with a material inlet at the end of the roller; the helical conveying device comprises a shell and a conveying shaft arranged in the shell; the conveying shaft is a hollow shaft; helically arranged conveying blades are arranged on the peripheral wall of the conveying shaft; one end of the conveying shaft is connected with the air supply pipe to form an air flow passageway; and the other end of the conveying shaft is connected with a heating air source. By the system for manufacturing tea leaves, continuous and batch production of the tea leaves can be guaranteed; the production efficiency is improved; and the production cost of the tea leaves is reduced.
Description
Technical field
The utility model relates to the Tea Production apparatus field, is specifically related to a kind of production system of tealeaves.
Background technology
Existing Tea Production mostly is greatly segmentation and operates, at the bottom of its production capacity.Along with the continuous increase of tea market demand, Tea Production is also in the urgent need to entering serialization and mass, but the consecutive production that the equipment of using in the Tea Production at present or system also can't satisfy tealeaves.
Summary of the invention
The purpose of this utility model provides the production system of the tealeaves that a kind of serialization that satisfies tealeaves produces, and can carry out continuously tealeaves, reliably making.
For achieving the above object, the utility model has adopted following technical scheme: a kind of production system of tealeaves, comprise the roller fixation machine of arranging successively, kneading machine, fragrance extracting machine, the conveying device that arranges between dryer and neighbouring device, it is characterized in that: described fragrance extracting machine comprises cylinder and the interior airduct that supplies along its length direction setting of cylinder, be positioned at for airduct and offer on the tube wall of cylinder inside for being communicated with drum cavity and for the wind hole of airduct tube chamber, one end of described cylinder is provided with cast feeder, described cast feeder is that a helix transporting device consists of, the discharging opening of described helix transporting device is connected mutually with the feeding mouth of cylinder end, this helix transporting device comprises the conveying axis that arranges in housing and the housing, this conveying axis is to be provided with the conveying blade that helical form is arranged on a hollow shaft and the conveying axis periphery wall, one end of conveying axis is connected mutually with the confession airduct and consists of current path, and the other end of conveying axis is connected with supplying hot gas source.
The beneficial effects of the utility model are: adopt said system that tealeaves is made, can guarantee the serialization of tealeaves, large batch of production, enhance productivity and reduce the production cost of tealeaves.
Description of drawings
Fig. 1 is the structural representation of fragrance extracting machine;
Fig. 2 is the structural representation of bulb connecting pipe component.
The specific embodiment
Tealeaves can't realize that it mainly is to be connected with equipment room and to realize smoothness, connect and cause in order because traditional production equipment can't satisfy serialization production (especially for the fragrance extracting machine of tea aroma raising) that serialization is produced.Therefore to realize the serialization production of tealeaves, its primary operations is that traditional process equipment is transformed, therefore, scheme that the utility model is taked as shown in Figure 1, a kind of production system of tealeaves, comprise the roller fixation machine of arranging successively, kneading machine, fragrance extracting machine, the conveying device that arranges between dryer and neighbouring device, described fragrance extracting machine comprises cylinder 10 and the cylinder 10 interior confession airducts 20 that arrange along its length direction, be positioned at for airduct 20 and offer on the tube wall of cylinder 10 inside for being communicated with cylinder 10 inner chambers and for the wind hole 21 of airduct 20 tube chambers, one end of described cylinder 10 is provided with cast feeder, described cast feeder is that a helix transporting device 30 consists of, the discharging opening of described helix transporting device 30 is connected mutually with the feeding mouth of cylinder 30 ends, this helix transporting device 30 comprises the conveying axis 31 of housing 32 and housing 32 interior settings, this conveying axis 31 is to be provided with the conveying blade that helical form is arranged on a hollow shaft and conveying axis 31 periphery walls, one end of conveying axis 31 is connected mutually with confession airduct 20 and consists of current path, and the other end of conveying axis 31 is connected with supplying hot gas source.Satisfy the fragrance extracting machine that the tealeaves serialization is produced by providing a kind of, but just can carry out reliable, successional production to tealeaves with the production system of quantity-produced roller fixation machine, kneading machine, the synthetic tealeaves of Drying unit like this.Can be connected as a single entity by connecting rod 13 and cylinder 10 for airduct 20 during concrete operations, the termination section that is positioned at cylinder 10 for airduct 20 is blocked.Cylinder 10 can guarantee for hot gas source with for the connection of the connection between the airduct 20 by the helix transporting device 30 that arranges, can guarantee that again cast feeder carries out continuously reliably feed to cylinder 10, so that can carry out continuously reliably Titian processing to tealeaves.If helix transporting device 30 is not set again herein, and directly so that feed hopper 33 be connected with cylinder 10 feeding mouths, like this because the tealeaves surface moisture after kneading is larger, and present a kind of loose shape, tealeaves will be piled up at cylinder 10 feeding mouths and feed hopper 33 exits, carries out the Titian processing so that material can't enter cylinder 10 rapidly.
Because the equipment such as used roller fixation machine, kneading machine, fragrance extracting machine can not correspondingly be arranged with the position of feed inlet and outlet on the volume size, therefore when producing, the conveying device between neighbouring device affects the efficient of tealeaves consecutive production greatly to the reliable delivery of tealeaves.The applicant finds by long-term experiment among the application, takes following scheme to implement, and can improve significantly production efficiency (approximately improving about 3～5%) and the quality of tealeaves; That is, the top of described housing 32 is provided with feed hopper 33, described roller fixation machine discharging opening is connected with the feeding mouth of kneading machine mutually by shaker belting, the discharging opening of described kneading machine is connected mutually by the feed hopper 33 that arranges on the first conveyer belt and the fragrance extracting machine, and the discharging opening of fragrance extracting machine is connected with the dryer feeding mouth mutually by the second conveyer belt.Like this from roller fixation machine water-removing leaves out, can on vibratory conveyors, necessarily deblock to tealeaves, so that the steam on the tealeaves surface after completing can scatter and disappear rapidly, the assurance serialization is produced, increase throughput rate, accelerate simultaneously the cooling of tealeaves, be convenient to the follow-up quality of disposing and improving tealeaves of kneading.In addition, because the discharging opening of kneading machine and fragrance extracting machine and fragrance extracting machine and dryer feeding mouth are larger in the difference in height of vertical, therefore first and second conveyer belt can adopt the gooseneck conveyer belt to carry, improve tealeaves is carried in the whole system fluency and stability, so that the production system of whole tealeaves reliably, produce fast.
During implementation, described confession airduct 20 and conveying axis 31 are two sections of same body, and described body is positioned at the pipe shaft of cylinder 10 inside by connecting rod 13 and cylinder 10 internal perisporium Joints.Carry with regard to not needing that 31 pairs of tealeaves of actuating unit driving conveying axis are set in addition like this, reduce the production cost of whole equipment, the impact for mutual rotation between airduct 20 and the conveying axis 31 of avoiding two bodys to consist of.In addition, as shown in Figure 1, 2, the bulb connecting pipe component 60 of the inner chamber of described conveying axis 31 by rotatable adjusting is connected with being connected for hot gas source.The setting of bulb connecting pipe component 60, mainly be for the ease of the assembling between conveying axis 31 and the heating boiler be connected, because when actual installation, the opening of conveying axis 31 axle heads and the steam (vapor) outlet of heating boiler are not to be in the same level, therefore the rotation by bulb connecting pipe component 60 just can so that two mouths of pipe of differing heights direction be connected, be convenient to the installation of whole system equipment, the body that consists of bulb connecting pipe component 60 can be the bend pipe of bending.More specifically the bulb connecting pipe component 60 of the inner chamber of described conveying axis 31 by rotatable adjusting is connected with being connected for hot gas source, described housing 32 is set in the outside of conveying axis 31, be provided with hairbrush between the end cap of the termination of described housing 32 close cylindrical shells 10 and formation cylindrical shell 10, one end of the tube connector 61 of described formation bulb connecting pipe component 60 is plugged in the tube chamber of conveying axis 31, and described conveying axis 31 extends between the body section in housing 30 outsides and tube connector 61 and the housing 32 hairbrush is set respectively.Eliminate so first cylinder 10 and supply the rotation of airduct 20, conveying axis 31 on the impact of housing 30 and 60 settings of bulb connecting pipe component, second avoid the dust in the external environment to enter in the fragrance extracting machine, tealeaves is polluted.In addition, during operation, but on the tube connector 61 fixture frames, like this by regulating the rotation of tube connector 62, just can realize reliable connection the between the outlet of conveying axis 31 and Boiler Steam.
Further scheme is, is provided with guide blade 11 on the inwall of described cylinder 10, and the entire length direction of described guide blade 11 becomes angle to arrange with the axis of cylinder 10.Described cylinder 10 peripheries are provided with outer cover 40, and the barrel of described cylinder 10 and outer cover 40 tops are respectively arranged with through hole 12 and pore 41, and the below of described cylinder 10 is provided with the material collecting tank 50 of accepting particle.By at the cylinder 10 interior guide blades 11 that arrange, prolong the time of staying of tealeaves in cylinder 10, guarantee the effect that tea aroma raising is processed, simultaneously so that enter the tealeaves of cylinder 10 and can move according to certain path direction, the tealeaves that enters before and after avoiding in the cylinder 10 is mixed mutually, guarantees the reliability that tealeaves serialization Titian is processed.Concrete can implement as follows, described guide blade 11 is made of first and second plate 111,112 of two sections ribbons, and the first plate 111 of described close cylinder 10 feeding mouth ends and the angle of cylinder 10 axis are less than the second plate 112 of close cylinder discharge port end and the angle of cylinder 10 axis.The first plate 111 like this arranges can be so that tealeaves be less in the axially-movable speed of cylinder 10 interior first half sections, prolong time that tea aroma raising processes and so that tealeaves can effectively be teased and be dug, improve the Titian effect, simultaneously the second plate 112 is arranged so that tealeaves is larger in the axially-movable speed of 10 interior second half sections of cylinder, so that the good tealeaves of Titian can flow out from cylinder 10 fast, increase production efficiency, so that the tealeaves that front and back enter in the cylinder 10 is carrying out the Titian processing in order, guarantee the serialization production of tealeaves.
In addition, can produce some broken ends through kneading to process in the tealeaves, therefore through hole 12 and pore 41 are set respectively on the stage casing of cylinder 10 sidewall and outer cover 40, first so that the broken end in the tealeaves can be separated, collected by the material collecting tank 50 that cylinder 10 belows arrange, second, so that the air in the cylinder 10 can circulate fast, guarantee the effect that Titian is processed.Described along increasing gradually for the layout density that pore 21 is set on the tube wall of airduct 20 for airduct 20 interior gas flow direction, can guarantee like this along cylinder 10 length directions tea aroma raising to be processed homogeneity and stability.During implementation, arrange on 3/4 length cylinder, 10 barrels of described through hole 12 along cylinder 10 charging apertures to discharging opening, the first plate 111 that arranges on described cylinder 10 interior sidewall surface cylinder 10 axially on projected length consistent with the axial length of cylinder 10 barrels that through hole 12 is set.When implementing by this mode, best to the Titian effect of tealeaves, and for the conveying of cylinder 10 interior tealeaves also optimization, can be with respect to realizing other parameter schemes of the application's purpose, the Titian effect improves 0.3～0.7 one-tenth.Cylinder 10 can be fixed on the frame by the outer cover 50 of arranged outside, and the roller 14 that matches with cylinder 10 peripheries is set on the frame, and roller 14 drives cylinder 10 and rotates, and processes thereby tealeaves is carried out Titian.
Moreover, in the common Mount Huang Mao Feng manufacturing process, only need to tealeaves complete, knead, Titian and drying and processing, namely can be made into finished tea.And a kind of fragrance is more outstanding in order to provide among the application, the production system of the more bright refreshing tealeaves of millet paste, it is implemented by following scheme, described dryer comprises the first dryer and the second dryer, bright leaf injected volume is 220～250kg/h in the described roller fixation machine, the temperature that completes is 130～150 ℃, water-removing leaves after completing is kneaded in kneading machine and was delivered to Titian in the fragrance extracting machine in 3～5 minutes, control Titian temperature is 100～130 ℃, tealeaves behind the Titian in the first dryer, cure to moisture content be 13%～17%, control to bake out temperature be 90～110 ℃; Tealeaves behind the first drying is delivered to the interior baking of the second dryer again to sufficient dried after spreading 15～20min, and controlling bake out temperature is 80～100 ℃.The quality of the finished tea color that makes like this is better.In a word, the utility model can carry out in enormous quantities tealeaves, serialization production, improve the output and the production cost that reduces tealeaves of tealeaves, and tea matter more.
Claims (10)
1. the production system of a tealeaves, comprise the roller fixation machine of arranging successively, kneading machine, fragrance extracting machine, the conveying device that arranges between dryer and neighbouring device, it is characterized in that: described fragrance extracting machine comprises the confession airduct (20) that arranges along its length direction in cylinder (10) and the cylinder (10), confession airduct (20) is positioned at the wind hole (21) that offers on the inner tube wall of cylinder (10) for being communicated with cylinder (10) inner chamber and confession airduct (20) tube chamber, one end of described cylinder (10) is provided with cast feeder, described cast feeder is that a helix transporting device (30) consists of, the discharging opening of described helix transporting device (30) is connected mutually with the feeding mouth of cylinder (10) end, this helix transporting device (30) comprises the conveying axis (31) that arranges in housing (32) and the housing (32), this conveying axis (31) is to be provided with the conveying blade that helical form is arranged on a hollow shaft and conveying axis (31) periphery wall, one end of conveying axis (31) is connected mutually with confession airduct (20) and consists of current path, and the other end of conveying axis (31) is connected with supplying hot gas source.
2. the production system of tealeaves as claimed in claim 1, it is characterized in that: the top of described housing (32) is provided with feed hopper (33), described roller fixation machine discharging opening is connected with the feeding mouth of kneading machine mutually by shaker belting, the discharging opening of described kneading machine is connected mutually by the feed hopper (33) that arranges on the first conveyer belt and the fragrance extracting machine, and the discharging opening of fragrance extracting machine is connected with the dryer feeding mouth mutually by the second conveyer belt.
3. the production system of tealeaves as claimed in claim 1, it is characterized in that: described confession airduct (20) and conveying axis (31) are two sections of same body, and described body is positioned at the inner pipe shaft of cylinder (10) by connecting rod (13) and cylinder (10) internal perisporium Joint.
4. the production system of tealeaves as claimed in claim 1 is characterized in that: be provided with guide blade (11) on the inwall of described cylinder (10), the entire length direction of described guide blade (11) becomes angle to arrange with the axis of cylinder (10).
5. such as the production system of claim 1 or 3 described tealeaves, it is characterized in that: described cylinder (10) periphery is provided with outer cover (40), the barrel of described cylinder (10) and outer cover (40) top are respectively arranged with through hole (12) and pore (41), and the below of described cylinder (10) is provided with the material collecting tank (50) of accepting particle.
6. the production system of tealeaves as claimed in claim 1 is characterized in that: described along increasing gradually for the layout density that pore (21) is set on the tube wall of the interior gas flow direction of airduct (20) for airduct (20).
7. the production system of tealeaves as claimed in claim 4, it is characterized in that: described guide blade (11) is made of two sections first and second plates of ribbon (111,112), and first plate (111) of described close cylinder (10) feeding mouth end and the angle of cylinder (10) axis are less than second plate (111) of close cylinder discharge port end and the angle of cylinder (10) axis.
8. the production system of tealeaves as claimed in claim 5, it is characterized in that: arrange on 3/4 length cylinder (10) barrel of described through hole (12) along cylinder (10) charging aperture to discharging opening, it is consistent with the axial length of the cylinder that through hole (12) are set (10) barrel that the first plate (111) that arranges on described cylinder (10) interior sidewall surface is axially gone up projected length at cylinder (10).
9. the production system of tealeaves as claimed in claim 1, it is characterized in that: the inner chamber of described conveying axis (31) is connected with the confession hot gas source by the rotatable bulb connecting pipe component (60) of regulating and is connected, described housing (32) is set in the outside of conveying axis (31), be provided with hairbrush between the termination of the close cylindrical shell (10) of described housing (32) and the end cap of formation cylindrical shell (10), one end of the tube connector (61) of described formation bulb connecting pipe component (60) is plugged in the tube chamber of conveying axis (31), and described conveying axis (31) extends between the body section in housing (30) outside and tube connector (61) and the housing (32) hairbrush is set respectively.
10. the production system of tealeaves as claimed in claim 1 or 2, it is characterized in that: described dryer comprises the first dryer and the second dryer, bright leaf injected volume is 220～250kg/h in the described roller fixation machine, the temperature that completes is 130～150 ℃, water-removing leaves after completing is kneaded in kneading machine and was delivered to Titian in the fragrance extracting machine in 3～5 minutes, control Titian temperature is 100～130 ℃, tealeaves behind the Titian in the first dryer, cure to moisture content be 13%～17%, control to bake out temperature be 90～110 ℃; Tealeaves behind the first drying is delivered to the interior baking of the second dryer again to sufficient dried after spreading 15～20min, and controlling bake out temperature is 80～100 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220523760 CN202890373U (en) | 2012-10-13 | 2012-10-13 | Tea leaf production system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220523760 CN202890373U (en) | 2012-10-13 | 2012-10-13 | Tea leaf production system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202890373U true CN202890373U (en) | 2013-04-24 |
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ID=48111121
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220523760 Withdrawn - After Issue CN202890373U (en) | 2012-10-13 | 2012-10-13 | Tea leaf production system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202890373U (en) |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102870908A (en) * | 2012-10-13 | 2013-01-16 | 黄山市徽州洪通茶厂 | Tea production system |
| CN103404633A (en) * | 2013-09-10 | 2013-11-27 | 浙江珠峰机械有限公司 | Leaf homogenizing structure for processing tea leaves |
| CN103598357A (en) * | 2013-10-31 | 2014-02-26 | 麻大荣 | Method and equipment used for circulation drying of tea |
| CN105028730A (en) * | 2015-08-24 | 2015-11-11 | 王传财 | System for producing pan-fired green tea |
| CN105053296A (en) * | 2015-08-24 | 2015-11-18 | 王传财 | Production system of pan-fired green teas |
| CN105076523A (en) * | 2015-08-31 | 2015-11-25 | 王传财 | Technology for producing hierochloe odorata flavored tea through two-stage de-enzyming |
| CN105076522A (en) * | 2015-08-31 | 2015-11-25 | 王传财 | Roasted green tea production system with secondary fixation function |
| CN109329469A (en) * | 2018-11-29 | 2019-02-15 | 顾健健 | A kind of tea green-keeping rubs all-in-one machine and tea green-keeping rubs method |
| CN112535221A (en) * | 2020-12-03 | 2021-03-23 | 丰城市御健茶业有限公司 | Tea leaf fixation device |
-
2012
- 2012-10-13 CN CN 201220523760 patent/CN202890373U/en not_active Withdrawn - After Issue
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102870908A (en) * | 2012-10-13 | 2013-01-16 | 黄山市徽州洪通茶厂 | Tea production system |
| CN102870908B (en) * | 2012-10-13 | 2014-02-12 | 黄山市徽州洪通茶厂 | Tea production system |
| CN103404633A (en) * | 2013-09-10 | 2013-11-27 | 浙江珠峰机械有限公司 | Leaf homogenizing structure for processing tea leaves |
| CN103598357A (en) * | 2013-10-31 | 2014-02-26 | 麻大荣 | Method and equipment used for circulation drying of tea |
| CN103598357B (en) * | 2013-10-31 | 2016-01-20 | 来光业 | The method and apparatus of cyclic drying tealeaves |
| CN105028730A (en) * | 2015-08-24 | 2015-11-11 | 王传财 | System for producing pan-fired green tea |
| CN105053296A (en) * | 2015-08-24 | 2015-11-18 | 王传财 | Production system of pan-fired green teas |
| CN105076523A (en) * | 2015-08-31 | 2015-11-25 | 王传财 | Technology for producing hierochloe odorata flavored tea through two-stage de-enzyming |
| CN105076522A (en) * | 2015-08-31 | 2015-11-25 | 王传财 | Roasted green tea production system with secondary fixation function |
| CN109329469A (en) * | 2018-11-29 | 2019-02-15 | 顾健健 | A kind of tea green-keeping rubs all-in-one machine and tea green-keeping rubs method |
| CN112535221A (en) * | 2020-12-03 | 2021-03-23 | 丰城市御健茶业有限公司 | Tea leaf fixation device |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130424 Effective date of abandoning: 20140212 |
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| RGAV | Abandon patent right to avoid regrant |