CN202880538U - Deviation rectification control system used in field of coiled material production - Google Patents
Deviation rectification control system used in field of coiled material production Download PDFInfo
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- CN202880538U CN202880538U CN 201220495121 CN201220495121U CN202880538U CN 202880538 U CN202880538 U CN 202880538U CN 201220495121 CN201220495121 CN 201220495121 CN 201220495121 U CN201220495121 U CN 201220495121U CN 202880538 U CN202880538 U CN 202880538U
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- control system
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Abstract
The utility model provides a deviation rectification control system used in a field of coiled material production. The deviation rectification control system used in the field of coiled material production comprises a deviation rectification controller, a deviation rectification motor, and an upper computer and a photoelectric detection device for detecting the deviation of coiled materials in the process of being wound up and paid off. The photoelectric detection device comprises an infrared sensor, an ultrasonic wave sensor and a charge coupler device (CCD) sensor. The photoelectric detection device is connected and communicated with the deviation rectification controller, the deviation rectification motor is connected with the deviation rectification controller, and a motor controller capable of controlling the deviation rectification motor is placed inside the deviation rectification controller. A signal interface is arranged on the deviation rectification controller, and the upper computer is connected with the deviation rectification controller through a signal line and the signal interface. The deviation rectification system is simple in structure and convenient to use. At the same time, Modbus protocol communication is adopted between the upper computer and the deviation rectification controller, so that system fault diagnosis and field debugging can be carried out conveniently.
Description
Technical field
The utility model relates to a kind of deviation correction control system, and particularly a kind of Intelligent Deflection-correcting Control System that is applied to the coiled material production field belongs to the mechanical automation field.
Background technology
All coiled materials all can carry out the operation of for several times unwinding and rewinding in process of production, and these operations overwhelming majority finishes by machine.Machine is when carrying out rolling to these coiled materials, tend to because various reasons, cause the tubing rolled at last uneven, for example when the production of cold-strip steel, the reasons such as many owing to machine group leader, roller system, that speed is high, strip running deviation is inevitable, and coil of strip can't be rolled up together, but also can make peripheral collision flanging with steel, draw bad equipment and cause broken belt stopping production accident.In order to address these problems, our domestic manufacturer is mostly from the foreign procurement deviation correction control system, but the cost of these devices is relatively more expensive, a larger economical burden to some small-sized enterprises, the structure of these deviation correction control systems is very complicated simultaneously, gives and uses, keeps in repair and brought very large inconvenience.
Summary of the invention
The utility model provides a kind of deviation correction control system for the coiled material production field, has solved the problem in the background technology, and this system cost is cheap, structure and use all very easy.
Realize that the technical scheme that the utility model above-mentioned purpose adopts is:
A kind of deviation correction control system for the coiled material production field, it is characterized in that: comprise deviation correcting device, correction motor, upper computer and for detection of the photoelectric detection system of the deviation of coiled material in the unwinding and rewinding process, described photoelectric detection system comprises infrared pickoff, ultrasonic transduter and ccd sensor, and photoelectric detection system is connected with deviation correcting device and communication; Described correction motor is connected with deviation correcting device, and be provided with in the deviation correcting device can the error correct motor electric machine controller; Deviation correcting device is provided with signaling interface, and described upper computer is connected with deviation correcting device by signal wire (SW) and signaling interface.
Described deviation correcting device is provided with the OLED LCDs that can show the work at present state, and the power supply on the deviation correcting device is direct current 24V power supply.
Described deviation correcting device panel is provided with the custom feature button.
Described correction motor is brushless motor, and the correction electric machine controller is brushless motor controller.
Pass through the communication of Modbus communications protocol between described communication interface and the upper computer.
Described upper computer is computing machine or PLC controller.
The deviation correction control system that is used for the coiled material production field that the utility model provides compared with prior art has following advantage: the deviation correction control system that the utility model provides is comprised of deviation correcting device, computing machine, sensor and brushless motor etc., simple in structure, and easy to use, LCDs on the deviation correcting device can display system work at present state, and can finish any operation and parameter setting to control system by the button on the deviation correcting device.Adopt simultaneously the communication of Modbus agreement between upper computer and the deviation correcting device, greatly make things convenient for system fault diagnosis and field adjustable.
Description of drawings
The module map of the deviation correction control system that Fig. 1 provides for the utility model.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is done detailed specific description.
The deviation correction control system that is used for the coiled material production field that the utility model provides as shown in Figure 1, comprise deviation correcting device, correction motor, upper computer and photoelectric detection system, described photoelectric detection system is for detection of the deviation of the coil edge of coiled material in the unwinding and rewinding process, photoelectric detection system is connected with deviation correcting device and communication, photoelectric detection system comprises infrared pickoff, ultrasonic transduter and ccd sensor, the sensor is delivered to the controller end with the analog signal that detects and is carried out the A/D conversion, and according to this signal motor driver is implemented PID control.
Described correction motor is connected with deviation correcting device, and be provided with in the deviation correcting device can the error correct motor electric machine controller; In the present embodiment, described correction motor is brushless motor, and the correction electric machine controller is brushless motor controller.
Described deviation correcting device is provided with signaling interface, and described upper computer is connected with deviation correcting device by signal wire (SW) and signaling interface, passes through the communication of Modbus communications protocol between communication interface and the upper computer.Upper computer is computing machine or PLC controller, and upper computer is computing machine in the present embodiment.Deviation correcting device is provided with the LCDs that can show the work at present state, and the power supply on the deviation correcting device is direct current 24V power supply.
The guidance panel of deviation correcting device is provided with the button of various functions, the operator can carry out regular job by the button on the controller panel, the simultaneity factor parameter also can be set by the button on the controller panel, also be provided with user-defined press key on the guidance panel simultaneously, user-defined press key can carry out self-defined setting according to user's demand.
The principle of work of deviation correction control system provided by the utility model is as follows: the boundary position of photoelectric detection system Real-Time Monitoring coiled material in the unwinding and rewinding process, and real time data transferred to deviation correcting device after transforming, when deviation appears in rolling, the built-in series of algorithms of deviation correcting device can be calculated and be converted into corresponding instruction to the data that receive and be sent to its inner brushless motor controller, brushless motor controller is namely controlled brushless motor according to instruction after receiving instruction, and brushless motor carries out translation to overcome deviation according to instruction to coiled material.
Claims (5)
1. deviation correction control system that is used for the coiled material production field, it is characterized in that: comprise deviation correcting device, correction motor, upper computer and for detection of the photoelectric detection system of the deviation of coiled material in the unwinding and rewinding process, described photoelectric detection system comprises infrared pickoff, ultrasonic transduter and ccd sensor, and photoelectric detection system is connected with deviation correcting device and communication; Described correction motor is connected with deviation correcting device, and be provided with in the deviation correcting device can the error correct motor electric machine controller; Deviation correcting device is provided with signaling interface, and described upper computer is connected with deviation correcting device by signal wire (SW) and signaling interface.
2. deviation correction control system according to claim 1, it is characterized in that: described deviation correcting device is provided with the OLED LCDs that can show the work at present state, and the power supply on the deviation correcting device is direct current 24V power supply.
3. deviation correction control system according to claim 1, it is characterized in that: the panel of described deviation correcting device is provided with the custom feature button.
3, deviation correction control system according to claim 1 is characterized in that: described correction motor is brushless motor, and the correction electric machine controller is brushless motor controller.
4. deviation correction control system according to claim 1 is characterized in that: pass through the communication of Modbus communications protocol between described communication interface and the upper computer.
5. deviation correction control system according to claim 1, it is characterized in that: described upper computer is computing machine or PLC controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220495121 CN202880538U (en) | 2012-09-25 | 2012-09-25 | Deviation rectification control system used in field of coiled material production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220495121 CN202880538U (en) | 2012-09-25 | 2012-09-25 | Deviation rectification control system used in field of coiled material production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202880538U true CN202880538U (en) | 2013-04-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201220495121 Expired - Fee Related CN202880538U (en) | 2012-09-25 | 2012-09-25 | Deviation rectification control system used in field of coiled material production |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264919A (en) * | 2013-05-10 | 2013-08-28 | 奇瑞汽车股份有限公司 | Roll material deviation rectification control system |
| CN103449141A (en) * | 2013-09-05 | 2013-12-18 | 鞍钢集团矿业公司 | Belt deviation intelligent correcting system and correcting method for belt conveyor |
| CN104133488A (en) * | 2014-07-18 | 2014-11-05 | 刘祖泽 | Networked intelligent soft positioning deviation correction guiding system based on double-identification displacement sensor |
| CN104773573A (en) * | 2015-02-12 | 2015-07-15 | 华中科技大学 | Deviation rectification control system for flexible film conveying |
| CN107153432A (en) * | 2017-06-05 | 2017-09-12 | 上海科星电液控制设备有限公司 | A kind of correction centering automatic control system based on digitized processing |
| CN107444713A (en) * | 2017-07-27 | 2017-12-08 | 江苏特富丹机械有限公司 | Single automatic dispenser of branched pipette |
| CN108249200A (en) * | 2017-12-12 | 2018-07-06 | 芜湖市亿仑电子有限公司 | A kind of metallized film cutting machine monitored on-line and its application method |
| WO2019029223A1 (en) * | 2017-08-09 | 2019-02-14 | 无锡职业技术学院 | Strip material automatic deviation correction system |
-
2012
- 2012-09-25 CN CN 201220495121 patent/CN202880538U/en not_active Expired - Fee Related
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103264919A (en) * | 2013-05-10 | 2013-08-28 | 奇瑞汽车股份有限公司 | Roll material deviation rectification control system |
| CN103449141A (en) * | 2013-09-05 | 2013-12-18 | 鞍钢集团矿业公司 | Belt deviation intelligent correcting system and correcting method for belt conveyor |
| CN104133488A (en) * | 2014-07-18 | 2014-11-05 | 刘祖泽 | Networked intelligent soft positioning deviation correction guiding system based on double-identification displacement sensor |
| CN104133488B (en) * | 2014-07-18 | 2017-02-15 | 重庆编福科技有限公司 | Networked intelligent soft positioning deviation correction guiding system based on double-identification displacement sensor |
| CN104773573A (en) * | 2015-02-12 | 2015-07-15 | 华中科技大学 | Deviation rectification control system for flexible film conveying |
| CN104773573B (en) * | 2015-02-12 | 2017-01-11 | 华中科技大学 | Deviation rectification control system for flexible film conveying |
| CN107153432A (en) * | 2017-06-05 | 2017-09-12 | 上海科星电液控制设备有限公司 | A kind of correction centering automatic control system based on digitized processing |
| CN107444713A (en) * | 2017-07-27 | 2017-12-08 | 江苏特富丹机械有限公司 | Single automatic dispenser of branched pipette |
| WO2019029223A1 (en) * | 2017-08-09 | 2019-02-14 | 无锡职业技术学院 | Strip material automatic deviation correction system |
| CN108249200A (en) * | 2017-12-12 | 2018-07-06 | 芜湖市亿仑电子有限公司 | A kind of metallized film cutting machine monitored on-line and its application method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130417 Termination date: 20140925 |
|
| EXPY | Termination of patent right or utility model |