CN108249200A - A kind of metallized film cutting machine monitored on-line and its application method - Google Patents

A kind of metallized film cutting machine monitored on-line and its application method Download PDF

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Publication number
CN108249200A
CN108249200A CN201711312695.7A CN201711312695A CN108249200A CN 108249200 A CN108249200 A CN 108249200A CN 201711312695 A CN201711312695 A CN 201711312695A CN 108249200 A CN108249200 A CN 108249200A
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CN
China
Prior art keywords
metallized film
line
roller
cutting machine
monitored
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Granted
Application number
CN201711312695.7A
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Chinese (zh)
Other versions
CN108249200B (en
Inventor
李海涛
钱叶球
邢武装
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Anhui Gufu Intelligent Equipment Co ltd
Original Assignee
WUHU COUNTY YILUN ELECTRONICS Co Ltd
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Priority to CN201711312695.7A priority Critical patent/CN108249200B/en
Publication of CN108249200A publication Critical patent/CN108249200A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/26Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H26/00Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators

Landscapes

  • Controlling Rewinding, Feeding, Winding, Or Abnormalities Of Webs (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention discloses a kind of metallized film cutting machines monitored on-line, belong to film splitter field, including unreeling shaft, it is equipped with nip rolls, roller of energizing, one group of registration roller, winding contact roller and one group of wind-up roll successively along metallized film direction of advance, the both ends of the working face of nip rolls are equipped with labeling section, ccd sensor and controller are further included, ccd sensor is located at the outside of registration roller, and ccd sensor and Scroll are electrically connected respectively with controller.The present invention can monitor the state between each roller in production process in real time, when finding the excessive roller of depth of parallelism offset, can control device it is out of service, and staff is notified to overhaul in time.The invention also discloses a kind of application methods of metallized film cutting machine monitored on-line.

Description

A kind of metallized film cutting machine monitored on-line and its application method
Technical field
The present invention relates to metallized film cutting equipment technical field, specifically a kind of metallization monitored on-line Film splitter, the invention further relates to a kind of application methods of metallized film cutting machine monitored on-line.
Background technology
In capacitor film production, cutting machine is a kind of common machine.Film splitter is by unreeling structure, cutting machine The compositions such as structure, rolling-up mechanism, each function roller.Its operation principle is:The metallized film raw material released from unreeling structure, through flattening Roller, roller of energizing, into cutting mechanism, raw material are wound into standard compliant film roll by rolling-up mechanism respectively after cutting.Plastics It after being rolled into film, needs film dividing through cutting mechanism according to the size of regulation into more parts, then winding is got up respectively.
Under theoretical case, nip rolls, idler roller, roller of energizing, registration roller, winding contact each roller such as roller and wind-up roll it Between should stringent keeping parallelism, but work in, the limitation due to precision of equipment installation and the passage with usage time, equipment Wear extent is continuously increased, and is not that stringent holding is mutually parallel, and deviation can be with usage time between above-mentioned each roller Extension and increase.If production hour offset amount is larger, side film can be made to receive larger tension, generate larger shape Become, the film stress of opposite side is smaller, in cutter dicing process, it will the problem of cutting is uneven, and the uneven grade of edge is serious is generated, It can lead to product rejection.
In the prior art, the parastate in maintenance process between roller is needed to verify, generally requires to spend Very the long time, the production efficiency of equipment is delayed, and maintenance down is not avoided that in production process and encounters offset Excessive and generation quality problems.
Invention content
According to more than the deficiencies in the prior art, the present invention propose a kind of metallized film cutting machine monitored on-line and Its application method, the technical issues of being dedicated to solving in aforementioned background art.
The present invention is solved its technical problem and is realized using following technical scheme:
A kind of metallized film cutting machine monitored on-line, including unreeling shaft, along metallized film direction of advance according to Secondary nip rolls, roller of energizing, one group of registration roller, winding contact roller and one group of wind-up roll, the both ends of the working face of nip rolls of being equipped with are set There is labeling section, further include ccd sensor and controller, ccd sensor is located at the outside of registration roller, ccd sensor and Scroll It is electrically connected respectively with controller.
As the further improvement of the present invention, the labeling section is multigroup protrusion.
As the further improvement of the present invention, the quantity of one group of protrusion is two, and two protrusions are symmetrically distributed At the both ends of the working face of nip rolls.
As the further improvement of the present invention, the maximum length L of the protrusion1For:
L1=(L2-(L3-L4×2))/2
Wherein, L2The axial length of-nip rolls;
L3The width of-metallized film;
L4The width of side film that-metallized film generates after cutting.
As the further improvement of the present invention, the length of the protrusion of difference group is different.
A kind of application method of metallized film cutting machine monitored on-line, includes the following steps,
Step 1, metallized film pass through nip rolls, and the protrusion at nip rolls both ends leaves impression at metallized film both ends;
Step 2, when metallized film passes through ccd sensor, ccd sensor is by the impression signal of metallized film both sides Pass to controller;
Step 3, controller analyze the offset △ X between the impression that same group of protrusion generates;
Step 4, when △ X≤preset value, equipment normal operation, when △ X > preset values, controller control Scroll It is out of service, and send alarm.
As the further improvement of the present invention, the preset value is 1.0-1.5mm.
The beneficial effects of the invention are as follows:
The present invention can monitor each roller in production process in real time by the design of controller, ccd sensor and labeling section State between son, when finding the excessive roller of depth of parallelism offset, can control device it is out of service, and notify work in time Personnel overhaul.The configuration of the present invention is simple has good operability.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the front view of the specific embodiment of the present invention;
Fig. 2 is the schematic diagram of the theoretical maximum width of the protrusion of the present invention;
Fig. 3 is the partial schematic diagram of the offset △ X of the impression of the present invention.
In figure:1- unreeling shafts, 2- nip rolls, 2a- protrusions, 3- idler rollers, 4- energize roller, 5- registration rollers, 6- cutter devices, 7-CCD sensors, 8- auxiliary ccd sensors, 9- winding contact rollers, 10- wind-up rolls, 11- metallized films, 11a- impressions.
Specific embodiment
Below by the description to embodiment, the shape of for example involved each component of specific embodiment of the invention, structure It makes, the mutual alignment between each section and connection relation, the effect of each section and operation principle, manufacturing process and the side of operating with Method etc., is described in further detail, completeer those skilled in the art to be helped to have inventive concept of the invention, technical solution Whole, accurate and deep understanding.
As shown in Figure 1 to Figure 3, a kind of metallized film cutting machine monitored on-line, including unreeling shaft 1, unreeling shaft 1 is used In placing metallized film 11, it is equipped with nip rolls 2,4, one groups of registration rollers of roller of energizing successively along 11 direction of advance of metallized film 5th, winding contact roller 9 and one group of wind-up roll 10.
In order to which metallized film 11 is made to keep tensioning in dicing process, loose winding is prevented, in nip rolls 2 and roller of energizing Idler roller 3 is equipped between 4.
The quantity of one group of registration roller 5 is two, and cutter device 6 is equipped between two registration rollers 5.
The quantity of one group of wind-up roll 10 is two, and wind-up roll 10 is symmetrically located in the both sides of winding contact roller 9, finished product film roll Alternate intervals are set on wind-up roll 10.
The working face of nip rolls 2 is equipped with labeling section, and labeling section is located at the both ends of the working face of nip rolls 2.This can be online The metallized film cutting machine of monitoring further includes ccd sensor 7 and controller, and ccd sensor 7 is located at 6 front of cutter device The outside of registration roller 5, the induction end of ccd sensor 7 towards metallized film 11, ccd sensor 7 and Scroll respectively with control Device is electrically connected.
In a kind of embodiment, labeling section is that the quantity of multigroup protrusion 2a, one group of protrusion 2a are two, and two protrusion 2a are symmetrical The working face for being distributed in nip rolls 2 both ends, the center line of the line and nip rolls 2 of two protrusion 2a in each group puts down Row.During work, metallized film 11 drive nip rolls 2 rotate, the raised 2a intervals on nip rolls 2 with 11 phase of metallized film Contact, leaves impression 11a on metallized film 11, forms impression 11a in final finished film in order to prevent, influences product Quality, the maximum length L of raised 2a1For:
L1=(L2-(L3-L4× 2))/2,
Wherein, L2-- the axial length of nip rolls 2
L3-- the width of metallized film 11
L4The width of side film that-metallized film 11 generates after cutting
In actual production, can according to effective coverage that thickness, the metallized film 11 of side film are contacted with nip rolls 2 etc. because The width of plain flexible design protrusion 2a.
It,, can be by the length between different groups of protrusion 2a convenient for comparing in order to highlight difference in another embodiment That designs is different.
The present invention operation principle be:During work, metallized film 11 enters nip rolls 2,2 liang of nip rolls from unreeling shaft 1 The raised 2a at end leaves impression 11a at 11 both ends of metallized film, metallized film 11 successively by idler roller 3, roller 4 of energizing, Registration roller 5, then 6 cutting of device to be cut is finished film, is finally crimped onto on wind-up roll 10.Metallized film 11 passes through During ccd sensor 7, the impression 11a signals of 11 both sides of metallized film are passed to controller, controller analysis by ccd sensor 7 Offset △ X between the impression 11a that same group of protrusion 2a is generated, when △ X≤preset value, illustrate the gold that can be monitored on-line The depth of parallelism offset of each roller of categoryization film splitter is in zone of reasonableness, equipment normal operation, when △ X > are preset During value, illustrate that the depth of parallelism offset of each roller of the metallized film cutting machine that can be monitored on-line has exceeded reasonable model In enclosing, controller control Scroll is out of service, and sends alarm to staff.
It searches problem in order to facilitate staff, reduces the repair time, improve utilization rate of equipment and installations, some auxiliary can be increased Ccd sensor 8, auxiliary ccd sensor 8 are electrically connected between nip rolls 2 and ccd sensor 7 with controller.When During △ X > preset values, it is only necessary to which the signal compared between each auxiliary ccd sensor 8 can both quickly find offset mistake Big roller.
It is found through experiments that, when △ X are 0.5mm, 1.0mm, the finished product film roll produced does not find apparent quality Problem, when △ X are 1.5mm, finished film volume in part starts to occur that edge is uneven and other issues, and therefore, preset value can take 1.0-1.5mm preferably 1.0mm.
The present invention can be monitored in real time each in production process by the design of controller, ccd sensor 7 and labeling section State between roller, when finding the excessive roller of depth of parallelism offset, can control device it is out of service, and notify work in time Make personnel's maintenance.The configuration of the present invention is simple has good operability.
The present invention is exemplarily described above, it is clear that present invention specific implementation is not subject to the restrictions described above, As long as it employs the improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress or not improved sends out this Bright design and technical solution directly applies to other occasions, within protection scope of the present invention.The protection of the present invention Range should be determined by the scope of protection defined in the claims.

Claims (7)

1. a kind of metallized film cutting machine monitored on-line, it is characterised in that:Including unreeling shaft, before metallized film It is equipped with nip rolls, roller of energizing, one group of registration roller, winding contact roller and one group of wind-up roll, the working face of nip rolls successively into direction Both ends be equipped with labeling section, further include ccd sensor and controller, ccd sensor is located at the outside of registration roller, ccd sensor It is electrically connected respectively with controller with Scroll.
2. the metallized film cutting machine according to claim 1 monitored on-line, it is characterised in that:The labeling section is Multigroup protrusion.
3. the metallized film cutting machine according to claim 2 monitored on-line, it is characterised in that:One group of protrusion Quantity be two, two protrusions are symmetrically distributed in the both ends of the working face of nip rolls.
4. the metallized film cutting machine according to claim 2 monitored on-line, it is characterised in that:The protrusion is most Long length L1For:
L1=(L2-(L3-L4×2))/2
Wherein, L2The axial length of-nip rolls;
L3The width of-metallized film;
L4The width of side film that-metallized film generates after cutting.
5. the metallized film cutting machine according to claim 4 monitored on-line, it is characterised in that:Difference is organized described The length of protrusion is different.
6. the application method of metallized film cutting machine monitored on-line according to claim 1-5 any one, It is characterized in that:Include the following steps,
Step 1, metallized film pass through nip rolls, and the protrusion at nip rolls both ends leaves impression at metallized film both ends;
Step 2, when metallized film passes through ccd sensor, ccd sensor transmits the impression signal of metallized film both sides To controller;
Step 3, controller analyze the offset △ X between the impression that same group of protrusion generates;
Step 4, when △ X≤preset value, equipment normal operation, when △ X > preset values, controller control Scroll stops Operation, and send alarm.
7. the application method of metallized film cutting machine according to claim 6 monitored on-line, it is characterised in that:Institute Preset value is stated as 1.0-1.5mm.
CN201711312695.7A 2017-12-12 2017-12-12 Metallized film splitting machine capable of achieving online monitoring and using method thereof Active CN108249200B (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109264472A (en) * 2018-10-30 2019-01-25 李苏峰 A kind of PVC film manufacturing quality optimization method
CN109592462A (en) * 2018-12-11 2019-04-09 湖南烯瑞自动化设备有限公司 A kind of carbon fiber cloth-rolling device
CN112895749A (en) * 2021-01-19 2021-06-04 苏州市祥和印刷包装有限公司 Production process and equipment based on intelligent system specification
CN115477194A (en) * 2022-08-02 2022-12-16 安徽赛福电子有限公司 Metallized film slitting device and working method thereof

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CN204149193U (en) * 2014-08-20 2015-02-11 常州龙天金属制品有限公司 Metallized film cutting machine
CN204873119U (en) * 2015-08-21 2015-12-16 义乌市义南纸业有限公司 Spool paper cutting machine
CN106182907A (en) * 2016-08-30 2016-12-07 浙江瑞旭汽车零部件有限公司 A kind of irregular product of plate type air cleaner cuts paper technique and device thereof

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JPH08108216A (en) * 1994-10-06 1996-04-30 Nkk Corp Winding control method for metal strip
CN2625288Y (en) * 2003-07-02 2004-07-14 天津市拓奇机电技术开发有限公司 Cigarette packet inner paperboard conveying appliance
CN101013023A (en) * 2007-02-12 2007-08-08 西安理工大学 CCD based strip automatic centering CPC detecting system and detecting method
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109264472A (en) * 2018-10-30 2019-01-25 李苏峰 A kind of PVC film manufacturing quality optimization method
CN109592462A (en) * 2018-12-11 2019-04-09 湖南烯瑞自动化设备有限公司 A kind of carbon fiber cloth-rolling device
CN112895749A (en) * 2021-01-19 2021-06-04 苏州市祥和印刷包装有限公司 Production process and equipment based on intelligent system specification
CN112895749B (en) * 2021-01-19 2022-07-08 苏州市祥和印刷包装有限公司 Intelligent system-based specification production process and equipment
CN115477194A (en) * 2022-08-02 2022-12-16 安徽赛福电子有限公司 Metallized film slitting device and working method thereof

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