CN202878694U

CN202878694U - Automatic extruding production line of PVC (Poly Vinyl Chloride) pipe

Info

Publication number: CN202878694U
Application number: CN 201220544352
Authority: CN
Inventors: 周华柏; 李国强
Original assignee: XIAMEN H-FLEX HIGH-TECH INDUSTRIES Co Ltd
Current assignee: XIAMEN H-FLEX HIGH-TECH INDUSTRIES Co Ltd
Priority date: 2012-10-23
Filing date: 2012-10-23
Publication date: 2013-04-17
Anticipated expiration: 2022-10-23

Abstract

The utility model discloses an automatic extruding production line of a PVC (Poly Vinyl Chloride) pipe. The automatic extruding production line comprises a wiring machine, a first extruding machine, a first traction machine, a coiling machine, a second traction machine, a drying oven, a second extruding machine, a cooling water box, a third traction machine and an automatic pipe cutting machine, wherein working platforms of all the components are on the same plane; the wiring machine, the first traction machine, the coiling machine, the second traction machine, the drying oven, the cooling water box and the automatic pipe cutting machine are sequentially distributed at a certain interval on a same straight line from left to right. According to the automatic extruding production line of the PVC pipe, the automation of the production is realized, the influence of excessive intermediate links on the product quality can be avoided, the quality and precision of the product are improved, and the working strength of workers can be reduced; and one worker can operate a plurality of production lines, so that the production efficiency can be greatly improved.

Description

Pvc pipe automatic-extrusion production line

Technical field

The utility model belongs to the plant equipment field, particularly a kind of automatic assembly line equipment of pvc pipe.

Background technology

Along with improving constantly of people's living standard and quality of life, people are more and more higher for PVC water pipe quality and required precision that sanitaryware is particularly used in the bathroom, in order to satisfy quality and required precision, must improve its production and processing technology, the PVC water pipe mainly comprises nylon wire, internal layer PVC is with outer PVC and mutually organically blend into an integral body, and traditional processing technology all is first internal layer PVC material to be embedded into nylon wire to obtain semi-finished product, by another machine semi-finished product and outer PVC material are merged again, separately substep processing, there is certain defective in this traditional handicraft, working (machining) efficiency is very low, labor strength is very high, the precision of product is unstable, affects water pipe using and promoting in sanitaryware.

But the technical problems to be solved in the utility model provides the production line of the pvc pipe automatic-extrusion that a kind of working (machining) efficiency is high, Product Precision is high.

Summary of the invention

For solving the problem that above-mentioned prior art products precision is unstable, production efficiency is low, the utility model adopts following technical scheme:

The utility model provides a kind of pvc pipe automatic-extrusion production line, comprise the netting twine machine, the first extruder, the first hauling machine, wrapping machine, the second hauling machine, baking oven, the second extruder, water cooling box, the 3rd hauling machine and automatic casing cutter and above-mentioned all component working platforms are at grade, described netting twine machine and the first extruder are arranged vertically at described the first hauling machine front-left and space certain distance, described baking oven and the second extruder are arranged vertically at described water cooling box front-left and space certain distance, described netting twine machine, the first hauling machine, wrapping machine, the second hauling machine, baking oven, water cooling box and automatic casing cutter successively from left to right arranged on same straight line and the certain distance of space.

As to improvement of the present utility model, also comprise the finished product frame.

As to further improvement of the utility model, described finished product frame is fixed.

As to further improvement of the utility model, described finished product frame is movably.

The beneficial effects of the utility model are: produce pvc pipe by a whole set of production line, realized the automation of producing, avoided because the impact that intermediate link too much produces product quality, quality and the precision of product have been improved, reduced simultaneously workman's labour intensity, one people can operate many production lines, and production efficiency improves greatly.

Description of drawings

Fig. 1 is the Structure and Process schematic diagram of a kind of embodiment of the utility model.

The specific embodiment

Describe preferred embodiment of the present utility model in detail below in conjunction with accompanying drawing.

See also Fig. 1, Fig. 1 is Structure and Process schematic diagram of the present utility model, a kind of pvc pipe automatic-extrusion production line, comprise netting twine machine 1, the first extruder 21, the first hauling machine 31, wrapping machine 4, the second hauling machine 32, baking oven 5, the second extruder 22, water cooling box 6, the 3rd hauling machine 33 and automatic casing cutter 7 and above-mentioned all component working platforms are at grade, described netting twine machine 1, the first hauling machine 31, wrapping machine 4, the second hauling machine 32, baking oven 5, water cooling box 6 and automatic casing cutter 7 successively from left to right arranged on same straight line and the certain distance of space, because the utility model is a production line, the equipment that comprises is a lot, entire length reaches more than ten meter, and each autonomous device is common apparatus, just each different function device is combined the automation that realizes production, draw all devices unrealistic by practical structures, so adopt flow chart to illustrate, the workbench of all parts is at same plane and be arranged on the same straight line, just can guarantee that production line can be quick, accurately, finish smoothly, do not need to increase too much connection accessory, simplify the structure of whole production line, reduce equipment cost, above-described all parts all are universal components, do not do corresponding improvement, so each modular construction is not done detailed description, pvc pipe comprises nylon wire, internal layer PVC, outer PVC, need to finish by two technical process, at first internal layer PVC is embedded in the nylon wire, secondly adhere to one deck PVC at skin, its concrete technology flow process and operation principle are as described below: the first step, internal layer PVC is embedded in the nylon wire, put bundled nylon wire in order by default netting twine machine 1, be melt into graininess PVC material liquid by the first extruder 21, described netting twine machine 1 and the first extruder 21 are arranged vertically at described the first hauling machine 31 front-lefts and space certain distance, can save certain space like this, the nylon wire rod travels forward by 31 tractions of the first hauling machine, wire rod is the nylon wire of 16 even thickness, the discharging opening of the first extruder 21 is connected with described wrapping machine 4, be provided with the winding anchor clamps in the wrapping machine 4, liquid PVC material enters in the winding anchor clamps of wrapping machine 4 from discharging opening, the wire rod that is drawn to netting twine machine 1 organically blends, internal layer PVC has just formed, and forms the profile round of pvc pipe by twining anchor clamps; Second step, internal layer PVC need to adhere to one deck PVC at its outer surface after embedding, guarantee sealing and the steady quality reliability of water pipe, not high enough by the semi-finished product hull-skin temperature that the first step obtains, be not enough to PVC material good attachment, so need to be to the surface of semi-finished heat temperature raising, use default baking oven 5, described baking oven 5 and the second extruder 21 are arranged vertically at described water cooling box 6 front-lefts and space certain distance, be arranged vertically is in order to save the space equally, by the second hauling machine 32 baking oven 5 interior heating are arrived forward in the semi-finished product traction, semi-finished product after the heating and the liquid PVC that extrudes of the second extruder 21 are merged, so outer PVC has just adhered to up, finished product has just been finished, but the finished product temperature by baking oven 5 is very high, for convenient follow-up Pipe Cutting and carrying storage, need cooling to process, so be provided with water cooling box 6 in baking oven 5 front-rights, from water cooling box 6 out be a continuous long tube, for convenient transportation and use, long tube need to be cut into one one short tube, this just need to use automatic casing cutter 7, by the 3rd hauling machine 33 finished product is drawn to the automatic casing cutter working region, tube length will be determined according to actual needs, Pipe Cutting length can be set at automatic casing cutter 7, is cut into one by one the whole pvc pipe automatic-extrusion of short tube and has just finished.

In the utility model, also comprise finished product frame 8, automatic casing cutter 7 pipe is cut into a bit of after, need to tie up finished product and pack and seal up for safekeeping, for handled easily, under the pipe place that falls, put a finished product frame 8, after cutting, just can pass through by pipe finished product frame 8 the neat discharging of pipe well, what described finished product frame 8 both can be designed to fix also can be designed to movably, select according to actual needs, fixed finished product frame 8 can not move, and may be inconvenient to operate, fixed finished product frame 8 is made certain improvements, four movable pulleys are installed, and finished product frame 8 just can move easily and fast, and is locked movable pulley in use, finished product frame 8 has just maintained static, after pipe was piled, movable pulley is opened finished product frame 8 can be pushed away away, pushed a new finished product frame 8, repeat above process, realize continuous operations.

In sum, pass through whole production line, realize the automatic-extrusion of pvc pipe, automaticity is high, utilize three hauling machines, wire rod, semi-finished product, finished product are drawn to the assigned work zone, reduced workman's labour intensity, and a people can operate many production lines, production efficiency greatly improves, product does not need to move back and forth in process, product quality is more stable, and Product Precision also is guaranteed, and all devices all is common apparatus, do not need in addition design and improvement, only need to organically combine these equipment.

Claims

1. pvc pipe automatic-extrusion production line, it is characterized in that: comprise netting twine machine (1), the first extruder (21), the first hauling machine (31), wrapping machine (4), the second hauling machine (32), baking oven (5), the second extruder (22), water cooling box (6), the 3rd hauling machine (33) and automatic casing cutter (7) and above-mentioned all component working platforms are at grade, described netting twine machine (1) and the first extruder (21) are arranged vertically at described the first hauling machine (31) front-left and space certain distance, described baking oven (5) and the second extruder (22) are arranged vertically at described water cooling box (6) front-left and space certain distance, described netting twine machine (1), the first hauling machine (31), wrapping machine (4), the second hauling machine (32), baking oven (5), water cooling box (6) and automatic casing cutter (7) successively from left to right arranged on same straight line and the certain distance of space.

2. pvc pipe automatic-extrusion production line according to claim 1 is characterized in that: also comprise finished product frame (8).

3. pvc pipe automatic-extrusion production line according to claim 2, it is characterized in that: described finished product frame (8) is fixed.

4. pvc pipe automatic-extrusion production line according to claim 2, it is characterized in that: described finished product frame (8) is movably.