CN202849862U - Two-section type self-heating cooking separator with spiral structure - Google Patents
Two-section type self-heating cooking separator with spiral structure Download PDFInfo
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- CN202849862U CN202849862U CN 201220421968 CN201220421968U CN202849862U CN 202849862 U CN202849862 U CN 202849862U CN 201220421968 CN201220421968 CN 201220421968 CN 201220421968 U CN201220421968 U CN 201220421968U CN 202849862 U CN202849862 U CN 202849862U
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- separator
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Abstract
The utility model provides a two-section type self-heating cooking separator with a spiral structure, which is formed by up-down arrayed two vertical tanks with the same shape and same capacity. A separation valve is arranged in the middle to be connected with two tanks in series; a feeding valve is arranged at the top side of the upper tank to be connected with a feeding mechanism and the bottom of the lower tank is provided with a discharging valve to be connected with the next procedure; the two tanks are internally provided with spiral devices to move materials; two heaters including a microwave heater and an electromagnetic heater are arranged outside the wall to commonly control the heating time, temperature and pressure; and adjusting valves, pressure gages, safety valves and thermographs are arranged at the top sides of the two tanks. According to the two-section type self-heating cooking separator with the spiral structure, self-produced steam of a boiler is not needed and a process of cooking and separating plant components of a cooking process can be optimized, so that the energy consumption is reduced and the two-section type self-heating cooking separator is safe and efficient.
Description
Technical field
The utility model relates to the living beings pre-processing device, relates to specifically a kind of boiling separator in plant farming, the woods offal treatment process.
Background technology
Reproducible farming, woods discarded object need to process to realize that through boiling its component separates that still having in the prior art needs to improve perfect aspect after the quick-fried preliminary treatment of vapour.
The utility model content
Two-part described in the utility model is intended to shorten digestion time from heating helical structure boiling separator (being called for short " Storage Tank connects steaming "), reduces the boiling energy consumption, strengthen separating effect, reduce dosage, improve quality and the yield of material after boiling, and then optimize the digesting technoloy design.
The technical solution of the utility model and apparatus structure characteristics are as follows:
Described boiling separator, be set to misplace up and down, erect two similar shape co-content metal cans of arrangement, upper is the intensification tank, the top side is established the pan feeding valve and is connected with feeding mechanism, be down heat insulation tank, the bottom is established bleeder valve and is connected with next procedure, and the centre is established isolating valve and connected two tanks, two tank deck sides are equipped with control valve, Pressure gauge, safety valve, thermometer combination outward, are equipped with ring sparger in the top side.
In the tank body of described intensification tank and heat insulation tank, slightly upward wearing tank deck along the axis establishes a rotating shaft from the bottom respectively, sealing and be fixed in the top, connect the outer motor of tank, the middle and lower part of axle is with helical blade, and the blade periphery is partly being covered the two-layer equation cylinder of open at both ends, through the unsettled tank skin relevant position of being fixed in of support bar, form the special-shaped screw of energy motion material, this two covers screw dextrorotation stirring, improving material, discharging is assisted in derotation.
At the tank wall of described intensification tank and heat insulation tank, many group microwave applicators are established on top, and electromagnetic heater is established in the bottom, and the two is regulated and control by sensor, with wave radiation and heat conduction hybrid mode material in the heating tank as required voluntarily, and need not boiler matching input high steam.
Described screw and heating system arranging on intensification tank and heat insulation tank is basically identical.
Compared with the prior art, the beneficial effects of the utility model are:
Owing to be provided with from heating system, need not the steam that boiler is carried 0.8Mpa, thermal losses puzzlement when not having pressure pan feeding and defeated vapour, be the self-produced a small amount of steam that is lower than 0.1Mpa when boiling, again owing to this device overall structure characteristics, so compare " transverse tube connects steaming ", capacity is larger, and is more energy-conservation.
The electromagnetic heater of the utility model in heating system, automatically keep tank body lower part and remain design temperature, and microwave applicator heats the material on the tank body top of flowing through, its radiation effects can the bulk material interior tissue, enlarge latus rectum capillaceous, get through the pit membrane tissue that some hinder medicinal liquid osmosis, the penetrating power of liquid is economized on dose, and is compared traditional digestion process when strengthening boiling, the boiling H-factor reduces, the K value descends, and saved digestion time, and fiber stiffness reduces obviously, quality is good, and yield is high.
The screw that the utility model arranges, can play the effect of overall process, omnibearing movable material, cause material to be heated evenly unanimously, thoroughly stopped " living, ripe being mingled with " phenomenon of being difficult to avoid, cooking quality and separating effect have been improved, shortened digestion time, it is faster more thoroughly descending to help material during its derotation.
Two tanks are carried out respectively different cooking functions, so that the more rational property of digesting technoloy, in addition from the acting in conjunction of heating system and screw, for the digesting technoloy optimal design provides comparatively ideal capacity of equipment basis.
Description of drawings
Fig. 1 is this boiling vessel structural representation
Number in the figure: 1 intensification tank, 2 heat insulation tanks, 3 pan feeding valves, 4 isolating valves, 5 bleeder valves, 6 screws (A), 7 screws (B), 8 microwave applicators (A), 9 electromagnetic heaters (A), 10 microwave applicators (B), 11 electromagnetic heaters (B), 12 control valves, Pressure gauge, safety valve, thermometer combination (A), 13 ring spargers (A), 14 control valves, Pressure gauge, safety valve, thermometer combination (B), 15 ring spargers (B).
The specific embodiment
Referring to Fig. 1, the whole inner circle of two-layer equation cylinder is material lifting district (derotation during discharging becomes lower nip), and for material falls the district after rise, the lower open mouth of cylinder is the material stirring district at the bottom of tank between cylindrical and tank skin.
Close isolating valve (4) and open pan feeding valve (3), the material after the feeding mechanism metering is quick-fried with vapour is sneaked into a small amount of liquid and is sent in the intensification tank (1), and to desired volume, feeding mechanism is stopped transport.
Close pan feeding valve (3) and open microwave applicator (8) and electromagnetic heater (9), while dextrorotation screw (6), material is stirred, part rises to open-mouth along lifting zone, stirring area is fallen back along falling the district after rise, mix with other material stirring, heavily be raised again, move in circles.
Material is in the process that continues shuttling movement, being heated system's homogeneous heating heats up, to technological requirement temperature (being lower than 120 degree), microwave applicator (8) stops radiation, and electromagnetic heater (9) is kept design temperature all the time voluntarily, opens isolating valve (4), derotation screw (6), because deadweight, vapour pressure and derotation power, material comes downwards in the heat insulation tank (2) fully, and first paragraph intensification boiling is finished.
Isolating valve (4) is closed in screw (6) stall, opens microwave applicator (10) and electromagnetic heater (11) and screw (7), carries out second segment insulation boiling.
After isolating valve (4) cuts out, open simultaneously pan feeding valve (3), intensification tank (1) is carried out the pan feeding boiling second time.
After the inner temperature and time of heat insulation tank (2) reaches designing requirement, stop microwave applicator (10), open bleeder valve (5), derotation screw (7), material enters next procedure fully, closes bleeder valve (5), and second segment insulation boiling is finished.Open isolating valve (4), the material in the intensification tank (1) enters again in the heat insulation tank (2), so moves in circles, and produces continuously thereupon.
The inboard set ring sparger of tank deck, can be as required to quantitative injection in the tank, on the low side to remedy the moisture tank internal pressure when not enough of material, temperature drift, but and the periodic cleaning tank body, and the outer set control valve in top, can discharge too much steam, to reduce material moisture, keep temperature in the tank, the normal value of pressure.
Claims (4)
1. two-part is provided with intensification tank (1) and heat insulation tank (2) from heating helical structure boiling separator, and two tank similar shape co-contents misplace up and down, erect arrangement, and is middle by isolating valve (4) series connection two tanks.
2. two-part according to claim 1 is from heating helical structure boiling separator, it is characterized in that: the top side of described intensification tank (1) is provided with pan feeding valve (3) and links with feeding mechanism, opposite side is provided with control valve, Pressure gauge, safety valve, thermometer combination (12), and the tank internal upper part is provided with ring sparger (13); The bottom of described heat insulation tank (2) is provided with bleeder valve (5) and links with next procedure, and the top side is provided with control valve, Pressure gauge, safety valve, thermometer combination (14), and the tank internal upper part is provided with ring sparger (15).
3. two-part according to claim 1 is from heating helical structure boiling separator, it is characterized in that: be provided with special-shaped screw (6) in the described intensification tank (1), be provided with special-shaped screw (7) in the described heat insulation tank (2), this two covers screw dextrorotation stirring, improving material, discharging is assisted in derotation.
4. two-part according to claim 1 is from heating helical structure boiling separator, and it is characterized in that: the outer wall of described intensification tank (1) is provided with regulatable microwave applicator (8) and electromagnetic heater (9); The outer wall of described heat insulation tank (2) is provided with regulatable microwave applicator (10) and electromagnetic heater (11), but this two cover material in heating system need not boiler self-heating tank.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220421968 CN202849862U (en) | 2012-08-11 | 2012-08-11 | Two-section type self-heating cooking separator with spiral structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 201220421968 CN202849862U (en) | 2012-08-11 | 2012-08-11 | Two-section type self-heating cooking separator with spiral structure |
Publications (1)
Publication Number | Publication Date |
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CN202849862U true CN202849862U (en) | 2013-04-03 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN 201220421968 Expired - Fee Related CN202849862U (en) | 2012-08-11 | 2012-08-11 | Two-section type self-heating cooking separator with spiral structure |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102797189A (en) * | 2012-08-11 | 2012-11-28 | 李肥生 | Two-section self-heating helical-structure boiling separator |
-
2012
- 2012-08-11 CN CN 201220421968 patent/CN202849862U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102797189A (en) * | 2012-08-11 | 2012-11-28 | 李肥生 | Two-section self-heating helical-structure boiling separator |
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Legal Events
Date | Code | Title | Description |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20150811 |
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EXPY | Termination of patent right or utility model |