CN202845749U - Polar plate and polar ear flowing together molding machine - Google Patents
Polar plate and polar ear flowing together molding machine Download PDFInfo
- Publication number
- CN202845749U CN202845749U CN 201220555709 CN201220555709U CN202845749U CN 202845749 U CN202845749 U CN 202845749U CN 201220555709 CN201220555709 CN 201220555709 CN 201220555709 U CN201220555709 U CN 201220555709U CN 202845749 U CN202845749 U CN 202845749U
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- China
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- countercylinder
- fuselage
- confluxes
- forming machine
- polar
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- Expired - Fee Related
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Abstract
The utility model discloses a polar plate and a polar ear flowing together molding machine. The polar plate and the polar ear flowing together molding machine comprises a machine body, a lead melting furnace, a die fixing seat, a main air cylinder, a cell shell fixture, an electrical control box with a programmable logic controller (PLC), a heater, a first auxiliary air cylinder and a second auxiliary air cylinder, and further comprises a drain valve which is arranged on the back side face of the machine body and is communicated with the lead melting furnace. The electrical control box is arranged at the top end of the machine body through a rotation mechanism which can rotate at 360 degrees. According to the polar plate and the polar ear flowing together molding machine, mechanical automation replaces manual production, two polar ears of a storage cell can be molded in a flow welding mode through a casting method in one step, operation is simple, a plurality of devices can be controlled by one person, so that producing efficiency and product qualified rate are largely improved, PLC electrical control is adopted, through a human machine interface (HMI), operation is more humanized, a totally sealing method is adopted under working condition, contact between a human body and lead liquid is avoided, a large quantity of the lead is saved, harm to the human body from the lead is reduced to the maximum, and pollution to environment is reduced.
Description
Technical field
The utility model belongs to the cast welding apparatus field, relates to a kind of polar plate of lead acid storage battery lug shaping machine that confluxes.
Background technology
Lead-acid accumulator is as a kind of traditional industries, use very extensive, a large amount of motorcycles that are used for, the fields such as automobile, the purposes of battery on motorcycle and automobile is starting and illumination, normal use impact on motorcycle and automobile is very large, lug is very important parts on the lead-acid battery, the quality of lug quality directly affects the service life of battery, so the production of lug is particularly important, traditional lug processing all is the mode by manual welding, there is obvious defective in this mode, low and the poor welding quality of production efficiency, quality is unstable, for this problem, Chinese patent literature CN2860703Y discloses a kind of line-type cast-welded machine, comprise conveyer chain, the casting flux bath, brush, cast welding machine, lead pan and plumbous pump, it is characterized in that casting flux bath, cast welding machine connects by conveyer chain successively, conveyer chain is the groove shape, the casting flux bath is arranged on the below of groove, this mode has improved production efficiency, but it is designed to linear type structure, volume takes up room greatly, be not suitable for the use in enormous quantities of factory, in order to address this problem, Chinese patent literature CN200998765Y discloses a kind of computer full-automatic casting-welding machine, control the carrying out of whole operation by computer, but precision is not high, complex structure, and safety door and tapping valve are not set, lead is noxious material, the workman may cause lead poisoning when operation, have certain harmfulness, and when needs are changed plumbous liquid, can not change easily and fast.
The purpose of this utility model provides a kind of safer, lug moulding cast welding machine that welding precision is high.
Summary of the invention
In order to solve the problems such as prior art poor safety performance, welding precision are not high, the utility model adopts following technical scheme:
The utility model provides a kind of pole plate lug forming machine that confluxes, comprise fuselage, lead melting furnace, die holder, master cylinder, battery case clamp, electric control box and heater with PLC, the first countercylinder and the second countercylinder, described lead melting furnace is fixedly installed on described fuselage below, described die holder is fixedly installed on described underbelly, described master cylinder is arranged on the top of described fuselage and drives the battery case clamp motion, the gas bar of described master cylinder links to each other with described battery case clamp, described battery case clamp comprises pressing plate and supporting plate, described pressing plate drives by the 3rd countercylinder, the gas bar of described the 3rd countercylinder links to each other with described pressing plate, described supporting plate is by the fourth officer air cylinder driven, described heater comprises some heating tubes, described the first countercylinder, the second countercylinder is symmetricly set on described fuselage top and drives the die holder motion, the gas bar of described the first countercylinder, the gas bar of the second countercylinder links to each other with die holder respectively, also comprise tapping valve, described tapping valve is arranged on described fuselage trailing flank and is connected with described lead melting furnace, and described electric control box is by being arranged at the rotating mechanism of 360 ° of rotations described fuselage top.
As to improvement of the present utility model, in described fuselage, be provided with lighting.
As to further improvement of the utility model, also comprise scraper plate, described scraper plate drives by the 5th countercylinder, and the gas bar of described the 5th countercylinder links to each other with described scraper plate, is provided with two guide rails and passes described scraper plate in the gas bar bilateral symmetry of described the 5th countercylinder.
As to further improvement of the utility model, also comprise safety door.
As to further improvement of the utility model, also comprise the exhaust passage, gas outlet, described exhaust passage links to each other with external drainage.
As to further improvement of the utility model, also comprise cooling tank.
As to further improvement of the utility model, described electric control box comprises touch display screen.
As to further improvement of the utility model, also comprise the support bar that makes fuselage more stable.
The beneficial effects of the utility model are: this board substitutes artificial production by mechanical automation, make a flow welding moulding of two lugs of battery by the mode of casting, simple to operate, one people can control multiple devices, production efficiency and product percent of pass have been improved greatly, this board adopts the PLC electrical control, more humane by the operation of HMI man-machine interface, all closed under the duty, avoided contacting of human body and plumbous liquid, save a large amount of lead, at utmost reduced plumbous injury to human body, reduced the pollution to environment.
Description of drawings
Fig. 1 is the structural representation of the utility model safety door open mode.
Fig. 2 is the utility model backsight structural representation.
Fig. 3 is the structural representation of the utility model safety door closed condition.
Fig. 4 is utility model middle scraper structural representation.
The specific embodiment
Describe preferred embodiment of the present utility model in detail below in conjunction with accompanying drawing.
See also Fig. 1, Fig. 2, Fig. 1 is the structural representation of the utility model safety door open mode, Fig. 2 is the utility model rearview, a kind of pole plate lug forming machine that confluxes, comprise fuselage 1, lead melting furnace 2, die holder 3, master cylinder 4, battery case clamp 5, electric control box 6 and heater 7 with PLC, the first countercylinder 81 and the second countercylinder 82, described lead melting furnace 2 is fixedly installed on described fuselage 1 below, before operation, first the lead of solid shape is poured in the lead melting furnace 2, described die holder 3 is fixedly installed on described fuselage 1 bottom, the lug of casting just needs a lug mould, the lug mould just is fixed on the described die holder 3, when needs are cast lug to the different model battery, only needing to change the lug mould gets final product, highly versatile, described master cylinder 4 is arranged on the top of described fuselage 1 and drives battery case clamp 5 motions, battery container clamps by battery case clamp, the gas bar 41 of described master cylinder 4 links to each other with described battery case clamp 5, during operation, master cylinder 4 startings drive battery case clamp 5 motions by gas bar 41, described battery case clamp 5 comprises pressing plate 51 and supporting plate 54, described pressing plate 51 drives by the 3rd countercylinder 52, the gas bar 53 of described the 3rd countercylinder 52 links to each other with described pressing plate 51, pressing battery container to move downward by pressing plate 51, described supporting plate 54 drives by fourth officer cylinder 55, described heater 7 comprises some heating tubes 71, behind the plugged, heating tube 71 heatings are fused into liquid to the solid lead of pouring in advance, make things convenient for subsequent operation, described the first countercylinder 81, the second countercylinder 82 is symmetricly set on described fuselage 1 top and drives die holder 3 motions, the gas bar 811 of described the first countercylinder 81, the gas bar of the second countercylinder 82 (invisible among the figure) links to each other with die holder 3 respectively, in order to guarantee that board is more stable in die holder 3 motion processes, also be provided with two from guide rail 31 in its both sides, most critical be, the utility model also comprises tapping valve 11, described tapping valve 11 is arranged on described fuselage 1 trailing flank and is connected with described lead melting furnace 2, in actual production, when processing a kind of battery pole ear of model, to change the another kind of size battery of processing into temporarily, need to change plumbous, at this moment just can discharge original plumbous liquid by clapping liquid valve 11, change new lead, or when process finishing, also have the plumbous liquid of part not to be finished, need to discharge unnecessary liquid, at this moment just can finish by tapping valve 11, during operation container containing is placed under the leakage fluid dram, and traditional cast welding machine does not have tapping valve, need to make plumbous liquid with spoon, and the plumbous temperature of liquid is very high, manual operations is breakneck, easily bring some harm to human body, described electric control box 6 is by being arranged at the rotating mechanism 61 of 360 ° of rotations described fuselage 1 top, when operation, electric control box 6 is moved to the convenient operation position, when not needing to operate it is moved higher position, can not affect like this board operation, and the electric control box of traditional cast welding machine all is to be welded on the fuselage, be not easy to very much operation, can not move to the optimum operation position.
In the utility model, also comprise lighting (not shown in FIG.), also can operate board so at night, the board utilization rate is higher, has also improved accordingly production efficiency.
See also Fig. 4 and in conjunction with Fig. 1, the utility model also comprises scraper plate 9, lug may out-of-flatness in the rear surface of having cast, by scraper being installed the lug decurl at scraper plate 9, the product that obtains is more attractive in appearance, described scraper plate 9 drives by the 5th countercylinder 91, the gas bar 911 of described the 5th countercylinder 91 links to each other with described scraper plate, gas bar bilateral symmetry at described the 5th countercylinder is provided with two guide rails 92 and passes described scraper plate, realize three line transmissions of scraper plate 9 by two guide rails 92 and gas bar 911, the load-bearing that alleviates gas bar 911, scraper plate 9 is more stable at the volley, and traditional scraper plate is to be fixed on the framework, the gas bar is connected with framework, only has the independent load-bearing of gas bar, the long-time use, gas bar quality may will go wrong, and the stability of scraper plate is also inadequate simultaneously.
In the utility model, also comprise exhaust passage 13,13 gas outlets, described exhaust passage link to each other with external drainage, and plumbous liquid is virose, can prevent that poison gas from bringing harm to human body and to the pollution of air by the exhaust passage.
In the utility model, also comprise cooling tank 14, need battery is taken out after fusing into one in the lug moulding and with pole plate, at this moment the temperature of lug is very high, need to lower the lug temperature by cooling tank 14, more convenient workman's operation.
In the utility model, also comprise on four angles that make 15, four support bars 15 of the more stable support bar of fuselage be distributed in fuselage 1, increase the board resistance to overturning, reduced in operating process because the impact that vibrations bring to board.
In the utility model, described electric control box 6 comprises touch display screen 62, and described electric control box adopts PLC control, has the functions such as multiple protective, fool proof, and can operate quickly and easily by touch display screen 62, and the HMI man-machine interface is more humane.
See also Fig. 3, Fig. 3 is the schematic diagram of the utility model safety door closed condition, front and side at board all are provided with safety door, add man-hour actual, safety door is closed, board is under the environment of a sealing to be processed, and has avoided contacting of human body and plumbous liquid, at utmost reduce plumbous injury to human body, also reduced the pollution to environment.
Claims (8)
1. pole plate lug forming machine that confluxes, comprise fuselage (1), lead melting furnace (2), die holder (3), master cylinder (4), battery case clamp (5), electric control box (6) and heater (7) with PLC, the first countercylinder (81) and the second countercylinder (82), described lead melting furnace (2) is fixedly installed on described fuselage (1) below, described die holder (3) is fixedly installed on described fuselage (1) bottom, described master cylinder (4) is arranged on the top of described fuselage (1) and drives battery case clamp (5) motion, the gas bar (41) of described master cylinder (4) links to each other with described battery case clamp (5), described battery case clamp (5) comprises pressing plate (51) and supporting plate (54), described pressing plate (51) drives by the 3rd countercylinder (52), the gas bar (53) of described the 3rd countercylinder (52) links to each other with described pressing plate (51), described supporting plate (54) drives by fourth officer cylinder (55), described heater (7) comprises some heating tubes (71), described the first countercylinder (81), the second countercylinder (82) is symmetricly set on described fuselage (1) top and drives die holder (3) motion, the gas bar (811) of described the first countercylinder (81), the gas bar of the second countercylinder (82) links to each other with die holder (3) respectively, it is characterized in that: also comprise tapping valve (11), described tapping valve (11) is arranged on described fuselage (1) trailing flank and is connected with described lead melting furnace (2), and described electric control box (6) is by being arranged at the rotating mechanism (61) of 360 ° of rotations described fuselage (1) top.
2. the pole plate lug according to claim 1 forming machine that confluxes is characterized in that: be provided with lighting in described fuselage (1).
3. the pole plate lug according to claim 1 forming machine that confluxes, it is characterized in that: also comprise scraper plate (9), described scraper plate (9) drives by the 5th countercylinder (91), the gas bar (911) of described the 5th countercylinder (91) links to each other with described scraper plate (9), is provided with two guide rails (92) and passes described scraper plate (9) in gas bar (911) bilateral symmetry of described the 5th countercylinder (91).
4. the pole plate lug according to claim 1 forming machine that confluxes is characterized in that: also comprise safety door (12).
5. the pole plate lug according to claim 1 forming machine that confluxes, it is characterized in that: also comprise exhaust passage (13), gas outlet, described exhaust passage (13) links to each other with external drainage.
6. the pole plate lug according to claim 1 forming machine that confluxes is characterized in that: also comprise cooling tank (14).
7. the pole plate lug according to claim 1 forming machine that confluxes, it is characterized in that: described electric control box (6) comprises touch display screen (62).
8. the pole plate lug according to claim 1 forming machine that confluxes is characterized in that: also comprise the support bar (15) that makes fuselage (1) more stable.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220555709 CN202845749U (en) | 2012-10-29 | 2012-10-29 | Polar plate and polar ear flowing together molding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220555709 CN202845749U (en) | 2012-10-29 | 2012-10-29 | Polar plate and polar ear flowing together molding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202845749U true CN202845749U (en) | 2013-04-03 |
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ID=47976985
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220555709 Expired - Fee Related CN202845749U (en) | 2012-10-29 | 2012-10-29 | Polar plate and polar ear flowing together molding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202845749U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105478716A (en) * | 2015-12-14 | 2016-04-13 | 无锡市永亿精密铸造有限公司 | Part casting machine |
| CN109396682A (en) * | 2018-12-12 | 2019-03-01 | 超威电源有限公司 | A kind of nonmetallic battery grid tab welding device and pole ear welding method |
-
2012
- 2012-10-29 CN CN 201220555709 patent/CN202845749U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105478716A (en) * | 2015-12-14 | 2016-04-13 | 无锡市永亿精密铸造有限公司 | Part casting machine |
| CN109396682A (en) * | 2018-12-12 | 2019-03-01 | 超威电源有限公司 | A kind of nonmetallic battery grid tab welding device and pole ear welding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130403 Termination date: 20131029 |