CN202814335U - Large forging online measurement and data acquisition system - Google Patents
Large forging online measurement and data acquisition system Download PDFInfo
- Publication number
- CN202814335U CN202814335U CN 201220383891 CN201220383891U CN202814335U CN 202814335 U CN202814335 U CN 202814335U CN 201220383891 CN201220383891 CN 201220383891 CN 201220383891 U CN201220383891 U CN 201220383891U CN 202814335 U CN202814335 U CN 202814335U
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- forging
- stepper
- control device
- data acquisition
- acquisition system
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Abstract
The utility model relates to a large forging online measurement and data acquisition system which comprises a laser lamp, a stepper, a control device and a digital camera device. The stepper is provided with the laser lamp. The control device controls the stepper. The control device is connected with the digital camera device. The utility model has advantages as follows: forging size can be measured at real time; control precision of forging size is raised; labor intensity of operating workers is reduced; forging scrapping phenomenon caused by size problem is effectively avoided; working conditions of workers are improved; and efficiency and accuracy for cause analysis of forging quality problems are raised.
Description
Technical field
The utility model relates to a kind of field of measuring technique, relates in particular to a kind of large forgings on-line measurement and data acquisition system (DAS).
Background technology
Forging is produced, especially in the production of large free forging spare, because there is quality large (general forge weight is at 5t to 300t) in forging, the characteristics of temperature high (700-1250 ℃), add that traditional employing workman carries out forging ' s block dimension with clamp and measures, so that there is work under bad environment when producing in forging, the measurement difficulty is large and measuring error is large, have to strengthen process redundancy, production cost increases thereupon, simultaneously owing to the size of dependence field worker manual control more in the production run with the record forging, so that quality analysis difficulty afterwards is very large, authenticity is difficult to guarantee.
Summary of the invention
For overcoming the deficiencies in the prior art, the purpose of this utility model provides a kind of large forgings on-line measurement and data acquisition system (DAS), can carry out in real time the surveying work of forging ' s block dimension, improves the control accuracy of forging ' s block dimension, alleviates operator's labour intensity.
For achieving the above object, the utility model is achieved through the following technical solutions:
A kind of large forgings on-line measurement and data acquisition system (DAS) comprise laser lamp, stepper, control device, digital camera device, and stepper is provided with laser lamp, control device control step machine, and control device is connected with digital camera device.
Compared with prior art, the beneficial effects of the utility model are:
Can carry out in real time the surveying work of forging ' s block dimension, improve the control accuracy of forging ' s block dimension, alleviate operator's labour intensity.Effectively avoided the phenomenon that causes forging to be scrapped because of dimensional problem, improved workman's condition of work, improved operant level, improved efficient and the accuracy of the forging quality problem analysis of causes, for the later on improvement of technique provides reliable reference.
Description of drawings
Fig. 1 is structure composition frame chart of the present utility model.
Embodiment
A kind of large forgings on-line measurement and data acquisition system (DAS) are seen Fig. 1, comprise laser lamp, stepper, control device, digital camera device, and stepper is provided with laser lamp, control device control step machine, control device is connected with digital camera device.
Stepper motor and track are installed near the water pressure engine operation room, and at stepper motor laser lamp is installed, laser lamp sends to measure uses light, impinge upon the forging surface, carry out control and the demonstration of stepper motor position by control device at operation room, control the position of laser lamp and motor by the operator by the forging position of determining required measurement, the phase mutual edge distance of reading simultaneously two laser lamps draws measured forging ' s block dimension, related data transmission to the digital photographing device.By digital camera device the process condition of carrying out is carried out Taking Pictures recording, then export all data and photo by the digital photographing device.
The utility model can carry out the surveying work of forging ' s block dimension in real time, improves the control accuracy of forging ' s block dimension, alleviates operator's labour intensity.Effectively avoided the phenomenon that causes forging to be scrapped because of dimensional problem, improved workman's condition of work, improved operant level, improved efficient and the accuracy of the forging quality problem analysis of causes, for the later on improvement of technique provides reliable reference.
Above described only be ultimate principle of the present utility model, be not that the utility model is imposed any restrictions, everyly according to the utility model it is carried out equivalent variations and modification, all within the category of the art of this patent protection scheme.
Claims (1)
1. a large forgings on-line measurement and data acquisition system (DAS) is characterized in that comprise laser lamp, stepper, control device, digital camera device, stepper is provided with laser lamp, control device control step machine, and control device is connected with digital camera device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220383891 CN202814335U (en) | 2012-08-03 | 2012-08-03 | Large forging online measurement and data acquisition system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220383891 CN202814335U (en) | 2012-08-03 | 2012-08-03 | Large forging online measurement and data acquisition system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202814335U true CN202814335U (en) | 2013-03-20 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220383891 Expired - Fee Related CN202814335U (en) | 2012-08-03 | 2012-08-03 | Large forging online measurement and data acquisition system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202814335U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103424076A (en) * | 2013-08-20 | 2013-12-04 | 国家电网公司 | Proportion marking scale for digital photo and marking method thereof |
| CN106871843A (en) * | 2016-12-30 | 2017-06-20 | 中钢集团邢台机械轧辊有限公司 | A kind of method of hot large free forging part diameter dimension automatic measurement |
| CN111207266A (en) * | 2020-01-20 | 2020-05-29 | 武汉天仪海波仪器有限公司 | Amphibious pipeline detection device |
| CN115453546A (en) * | 2022-08-25 | 2022-12-09 | 燕山大学 | Contact type measuring device for online measuring large forging and measuring method thereof |
-
2012
- 2012-08-03 CN CN 201220383891 patent/CN202814335U/en not_active Expired - Fee Related
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103424076A (en) * | 2013-08-20 | 2013-12-04 | 国家电网公司 | Proportion marking scale for digital photo and marking method thereof |
| CN103424076B (en) * | 2013-08-20 | 2016-01-20 | 国家电网公司 | A kind of scale marker chi of digital photograph and labeling method thereof |
| CN106871843A (en) * | 2016-12-30 | 2017-06-20 | 中钢集团邢台机械轧辊有限公司 | A kind of method of hot large free forging part diameter dimension automatic measurement |
| CN111207266A (en) * | 2020-01-20 | 2020-05-29 | 武汉天仪海波仪器有限公司 | Amphibious pipeline detection device |
| CN115453546A (en) * | 2022-08-25 | 2022-12-09 | 燕山大学 | Contact type measuring device for online measuring large forging and measuring method thereof |
| CN115453546B (en) * | 2022-08-25 | 2024-05-07 | 燕山大学 | Contact type measuring device and measuring method for online measurement of large-scale forge piece |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130320 Termination date: 20180803 |