CN202806805U - Dedicated carrying device for sulfur hexafluoride (SF6) gas cylinders - Google Patents

Dedicated carrying device for sulfur hexafluoride (SF6) gas cylinders Download PDF

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CN202806805U
CN202806805U CN 201220339262 CN201220339262U CN202806805U CN 202806805 U CN202806805 U CN 202806805U CN 201220339262 CN201220339262 CN 201220339262 CN 201220339262 U CN201220339262 U CN 201220339262U CN 202806805 U CN202806805 U CN 202806805U
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base
gas
handling device
special handling
fixed bracket
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吴哲
孙鹏
崔天宝
盖恒民
郑元华
孙宏
徐斌
马彬
崔汉斌
何慧君
姜会玲
韩旭
王建文
李小波
张役志
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State Grid Corp of China SGCC
Zibo Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Zibo Power Supply Co of State Grid Shandong Electric Power Co Ltd
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Abstract

本实用新型涉及一种SF6气瓶专用搬运装置,所述的SF6气瓶专用搬运装置,其特征在于,包括固定支架、底座和传动系统,传动系统缠缚在底座上,固定支架固定在底座的上方。本实用新型结构紧凑精致,移动灵活方便。单人操作便于气瓶搬运,实现坡地与上下楼功能,气瓶运输搬运方便,操作简便,电动传送,省力高效;配备称重装置,实时显示SF6气瓶及气体重量;具有气瓶加热功能,提高充气效率;工作可靠,无易损件,故障率低;充电一次,搬运钢瓶可爬数百台阶,节能环保。

The utility model relates to a special handling device for SF6 gas cylinders. The special handling device for SF6 gas cylinders is characterized in that it includes a fixed bracket, a base and a transmission system, the transmission system is wrapped around the base, and the fixed bracket is fixed on the base. above. The utility model has the advantages of compact and exquisite structure, flexible and convenient movement. Single-person operation is convenient for gas cylinder transportation, realizes the function of slope and up and down stairs, gas cylinder transportation is convenient, easy to operate, electric transmission, labor-saving and efficient; equipped with weighing device, real-time display of SF6 gas cylinder and gas weight; with gas cylinder heating function, Improve the inflation efficiency; reliable work, no wearing parts, low failure rate; once charged, the cylinder can climb hundreds of steps, energy saving and environmental protection.

Description

SF6 气瓶专用搬运装置Special handling device for SF6 gas cylinder

技术领域 technical field

本实用新型涉及一种SF6气瓶专用搬运装置。  The utility model relates to a special handling device for SF6 gas cylinders. the

背景技术 Background technique

问题1:  Question 1:

目前,淄博供电公司管辖93个变电站,其中有36个GIS变电站,在36个GIS变电站中有绝大多数存在二层GIS设备区,并且100KV及以上的变电站所有的断路器均为SF6断路器,由于SF6设备繁多而且经过长时间运行,经常存在漏气的可能发生,这就需要定期进行补气。补气时就需要经常搬运气瓶上下楼梯。  At present, Zibo Power Supply Company has jurisdiction over 93 substations, including 36 GIS substations. Most of the 36 GIS substations have a second-floor GIS equipment area, and all circuit breakers of 100KV and above substations are SF6 circuit breakers. Due to the large number of SF6 equipment and long-term operation, there is often the possibility of air leakage, which requires regular air replenishment. When invigorating, it is necessary to frequently carry the cylinder up and down the stairs. the

问题2:  Question 2:

SF6气瓶本身的重量为50KG,一瓶新气净重50KG,装满新气以后SF6气瓶的总重量为100KG,再加上气瓶为圆柱形,周围没有可以搬运的把手,所以搬运气瓶时需要多人同时出力,费时费力,而且由于楼梯狭窄,搬运过程中存在气瓶滚动砸伤人员的不安全因素。  The weight of the SF6 gas cylinder itself is 50KG, and the net weight of a bottle of fresh gas is 50KG. After being filled with new gas, the total weight of the SF6 gas cylinder is 100KG. In addition, the gas cylinder is cylindrical and there is no handle around it, so it is necessary to carry the gas cylinder. It needs many people to work at the same time, which is time-consuming and labor-intensive, and because the stairs are narrow, there is an unsafe factor that the gas cylinder will roll and hurt people during the transportation process. the

问题3:  Question 3:

在将SF6气体由气瓶回充至SF6电气开关时,气瓶内的压力大于电气开关内的压力,气瓶内液态的SF6在压力降低的情况下将转换成气态SF6输出至电气开关,所以转换过程会出现吸热的物理现象,而SF6气瓶往往会因为气瓶温度过低导致SF6气体无法气化,回充效率不理想。特别是在寒冷天气环境中,由于气瓶内SF6温度会急剧降低,气瓶周围产生了霜冻,延长了充气时间,在充气接口处外界气体中存在的水分进入设备气室的危险性增大。温度降低,SF6 由气态转化为液态甚至固态,只有待温度回升以后才能继续补气,整个补气过程耗费时间比较长。  When SF6 gas is recharged from the gas cylinder to the SF6 electrical switch, the pressure in the gas cylinder is greater than the pressure in the electrical switch, and the liquid SF6 in the gas cylinder will be converted into gaseous SF6 and output to the electrical switch when the pressure is reduced, so There will be a physical phenomenon of heat absorption during the conversion process, and the SF6 gas cylinder will often fail to vaporize the SF6 gas due to the low temperature of the cylinder, and the refill efficiency is not ideal. Especially in cold weather environment, because the temperature of SF6 in the gas cylinder will drop sharply, frost will appear around the gas cylinder, prolonging the inflation time, and the risk of moisture in the external gas entering the equipment gas chamber at the inflation interface will increase. When the temperature drops, SF6 will change from gaseous state to liquid or even solid state, and the gas supply can only be continued after the temperature rises, and the entire gas supply process will take a long time. the

实用新型内容 Utility model content

根据以上现有技术中的不足,本实用新型要解决的技术问题是:提供一种可以克服上述缺陷,方便搬运SF6气瓶并能起到安全保护作用的SF6气瓶专用搬运装置。  According to the deficiencies in the above prior art, the technical problem to be solved by the utility model is: provide a special handling device for SF6 gas cylinders that can overcome the above-mentioned defects, facilitate the handling of SF6 gas cylinders and play a role of safety protection. the

本实用新型解决其技术问题所采用的技术方案是:一种SF6气瓶专用搬运装置,其特征在于,包括固定支架、底座和传动系统,传动系统缠缚在底座上,固定支架固定在底座的上方。  The technical solution adopted by the utility model to solve its technical problems is: a special handling device for SF6 gas cylinders, which is characterized in that it includes a fixed bracket, a base and a transmission system, the transmission system is wrapped around the base, and the fixed bracket is fixed on the base. above. the

所述的固定支架的上部和中部安装有两个环形抱箍,固定支架通过旋转销轴和液压杆与底座连接。液压杆可以将固定支架顶起或放下,固定支架通过旋转销轴旋转配合液压杆的动作需要。  Two ring-shaped hoops are installed on the upper and middle parts of the fixed bracket, and the fixed bracket is connected to the base through a rotating pin shaft and a hydraulic rod. The hydraulic rod can jack up or lower the fixed bracket, and the fixed bracket rotates through the rotating pin to meet the action needs of the hydraulic rod. the

所述的传动系统包括动力系统和运动系统,动力系统包括电机和与其配套设置的蓄电池,电机与蓄电池设置在底座的前部,运动系统为缠缚在底座上的机械式履带,机械式履带通过齿轮与电机连接。机械式履带相较于传统的轮式移动具有良好的爬楼效果,更适用于SF6气瓶的搬运。  The transmission system includes a power system and a motion system. The power system includes a motor and a battery provided with it. The motor and the battery are arranged at the front of the base. The motion system is a mechanical crawler tied to the base. The mechanical crawler passes through the The gear is connected with the motor. Compared with the traditional wheeled movement, the mechanical crawler has a good climbing effect, and is more suitable for the handling of SF6 gas cylinders. the

所述的固定支架的底部设置有电子称重盘。用于监测SF6气瓶的重量状态,并向控制系统传送监控信息。  The bottom of the fixed bracket is provided with an electronic weighing pan. It is used to monitor the weight status of SF6 gas cylinders and transmit monitoring information to the control system. the

所述的固定支架的中部设置有电加热板。通过控制系统控制的电加热板可设定对SF6气瓶的加热温度,即保证补气效率,又加强了使用安全性。  The middle part of the fixed bracket is provided with an electric heating plate. The electric heating plate controlled by the control system can set the heating temperature of the SF6 cylinder, which not only ensures the efficiency of gas supply, but also enhances the safety of use. the

液压杆、电机、电子称重盘和电加热板连接有控制系统。控制系统可采用目前常用的处理装置和与其配套的控制按键、安保按键、设定键盘、显示器等,用于控制液压杆的起落,电机的开关,并接收、显示电子称重盘反馈的重量数 据,同时对电加热板进行加热设定。  The hydraulic rod, motor, electronic weighing pan and electric heating plate are connected with a control system. The control system can use the currently commonly used processing device and its matching control buttons, security buttons, setting keyboard, display, etc., to control the lifting of the hydraulic rod, the switch of the motor, and receive and display the weight feedback from the electronic weighing pan. According to the data, the heating setting of the electric heating plate is carried out at the same time. the

本实用新型所具有的有益效果是:结构紧凑精致,移动灵活方便。单人操作便于气瓶搬运,实现坡地与上下楼功能,气瓶运输搬运方便,操作简便,电动传送,省力高效;配备称重装置,实时显示SF6气瓶及气体重量;具有气瓶加热功能,提高充气效率;工作可靠,无易损件,故障率低;充电一次,搬运钢瓶可爬数百台阶,节能环保。  The beneficial effect of the utility model is that the structure is compact and exquisite, and the movement is flexible and convenient. Single-person operation is convenient for gas cylinder transportation, realizes the function of slope and up and down stairs, gas cylinder transportation is convenient, easy to operate, electric transmission, labor-saving and efficient; equipped with weighing device, real-time display of SF6 gas cylinder and gas weight; with gas cylinder heating function, Improve the inflation efficiency; reliable work, no wearing parts, low failure rate; once charged, the cylinder can climb hundreds of steps, energy saving and environmental protection. the

附图说明 Description of drawings

图1是本实用新型结构示意图;  Fig. 1 is a structural representation of the utility model;

图中:1、蓄电池;2、机械式履带;3、底座;4、电机;5、固定支架;  In the figure: 1. Battery; 2. Mechanical track; 3. Base; 4. Motor; 5. Fixed bracket;

6、环形抱箍;7、电加热板;8、电子称重盘;9、旋转销轴;10、液压杆。  6. Ring hoop; 7. Electric heating plate; 8. Electronic weighing plate; 9. Rotating pin; 10. Hydraulic rod. the

具体实施方式 Detailed ways

下面结合附图对本实用新型的实施例做进一步描述:  Embodiments of the utility model are further described below in conjunction with the accompanying drawings:

如图1所示的SF6气瓶专用搬运装置,包括固定支架5、底座3和传动系统,传动系统缠缚在底座3上,固定支架5固定在底座3的上方。固定支架5为L形结构,采用的是碳钢材料,标准GB/T718-2005,碳钢管型号为ZTG-40,碳钢管外壁直径为40mm,壁厚5mm;其上部和中部安装有两个直径为330mm环形抱箍6,固定支架6通过旋转销轴9和液压杆10与底座3连接。液压杆10可以将固定支架5顶起或放下,固定支架5通过旋转销轴9旋转配合液压杆10的动作需要。传动系统包括动力系统和运动系统,动力系统包括电机4和与其配套设置的蓄电池1,电机4与蓄电池1设置在底座3的前部,运动系统为缠缚在底座上的机械式履带2,机械式履带2通过齿轮与电机4连接。机械式履带2是聚氨酯材质的工程机械履带,型号KFC023。聚氨酯是一种介于橡胶与塑料之间的高聚物,卓越的耐磨性能,被称为“耐磨之王”,卓越的耐磨性(为天然橡胶5-10 倍,比丁苯橡胶高3倍);优异的力学性能,较高的机械强度(为天然橡胶的2-3倍);其抗张强度、断裂伸长率、抗撕裂强度(伸长率是橡胶的6倍左右,其它性能都在普通橡胶的6倍以上)等力学性能都大大优于普通橡胶材料;②履带长度:3300mm,履带宽度:75mm,履带节距:45mm,重量:4.9kg;③转弯半径:1.2米以上,爬楼速度:上楼(重载)3M/分,下楼(重载)5M/分。机械式履带相较于传统的轮式移动具有良好的爬楼效果,更适用于SF6气瓶的搬运。在底座3内部嵌入了蓄电池1,蓄电池1与电机4相连,输送电源;当电机转动时带动齿轮转动,从而带动底座两侧的机械履带转动,使整个装置移动。  The special handling device for SF6 gas cylinders as shown in Figure 1 includes a fixed support 5, a base 3 and a transmission system, the transmission system is bound on the base 3, and the fixed support 5 is fixed on the top of the base 3. The fixed bracket 5 is an L-shaped structure, which is made of carbon steel, the standard GB/T718-2005, the carbon steel pipe model is ZTG-40, the outer wall diameter of the carbon steel pipe is 40mm, and the wall thickness is 5mm; two diameters are installed on the upper and middle parts. It is a 330mm annular hoop 6, and the fixed bracket 6 is connected with the base 3 through a rotating pin 9 and a hydraulic rod 10. The hydraulic rod 10 can jack up or put down the fixed bracket 5, and the fixed bracket 5 rotates through the rotating pin 9 to meet the action needs of the hydraulic rod 10. The transmission system includes a power system and a motion system. The power system includes a motor 4 and a battery 1 provided with it. The motor 4 and the battery 1 are arranged at the front of the base 3. The motion system is a mechanical track 2 wrapped on the base. The crawler belt 2 is connected with the motor 4 through gears. The mechanical crawler 2 is a construction machinery crawler made of polyurethane, model KFC023. Polyurethane is a high polymer between rubber and plastic. It has excellent wear resistance and is called "the king of wear resistance". 3 times higher); excellent mechanical properties, higher mechanical strength (2-3 times that of natural rubber); its tensile strength, elongation at break, tear strength (elongation is about 6 times that of rubber , other properties are more than 6 times that of ordinary rubber) and other mechanical properties are much better than ordinary rubber materials; ② track length: 3300mm, track width: 75mm, track pitch: 45mm, weight: 4.9kg; ③ turning radius: 1.2 More than one meter, climbing speed: 3M/min for going upstairs (heavy load), 5M/min for going downstairs (heavy load). Compared with the traditional wheeled movement, the mechanical crawler has a good climbing effect, and is more suitable for the handling of SF6 gas cylinders. A battery 1 is embedded inside the base 3, and the battery 1 is connected to the motor 4 to transmit power; when the motor rotates, it drives the gears to rotate, thereby driving the mechanical crawlers on both sides of the base to rotate, so that the whole device moves. the

固定支架5的底部即其L形的横边位置上设置有电子称重盘8,称重范围:0-300kg;适用温度:-10°C~40°C;秤盘尺寸:400mm*500mm,精密度达0.01kg;外壳采用ABS塑钢材质,使用寿命长,坚固耐用。用于监测SF6气瓶的重量状态,并向控制系统传送监控信息。  The bottom of the fixed support 5, that is, its L-shaped lateral position, is provided with an electronic weighing pan 8, weighing range: 0-300kg; applicable temperature: -10°C ~ 40°C; pan size: 400mm*500mm, The precision is up to 0.01kg; the shell is made of ABS plastic steel, which has a long service life and is durable. It is used to monitor the weight status of SF6 gas cylinders and transmit monitoring information to the control system. the

固定支架5的中部设置有电加热板7,为铸铝加热板,电加热板7型号为JXB-1450G,加热功率为1450W,加热电源为交流380V,横截面为直径400mm的半圆型,高度450mm。它是以管状电热元件为发热体,用优质铝合金材料为外壳经压铸成型的电加热板,其最高温度可达摄氏200度,铸铝加热板具有长寿命、保温性能好、机械性能强、耐腐蚀、抗磁场等优点。通过控制系统控制的电加热板可设定对SF6气瓶的加热温度,即保证补气效率,又加强了使用安全性。  The middle part of the fixed bracket 5 is equipped with an electric heating plate 7, which is a cast aluminum heating plate. The electric heating plate 7 is JXB-1450G, the heating power is 1450W, the heating power supply is AC 380V, the cross section is a semicircle with a diameter of 400mm, and a height of 450mm . It is an electric heating plate with tubular electric heating element as the heating body and high-quality aluminum alloy material as the shell through die-casting. The maximum temperature can reach 200 degrees Celsius. The cast aluminum heating plate has long life, good thermal insulation performance, strong mechanical properties Corrosion resistance, anti-magnetic field and other advantages. The electric heating plate controlled by the control system can set the heating temperature of the SF6 cylinder, which not only ensures the efficiency of gas supply, but also enhances the safety of use. the

液压杆10、电机4、电子称重盘8和电加热板7连接有控制系统。控制系统可采用目前常用的处理装置和与其配套的控制按键、安保按键、设定键盘、显示器等,用于控制液压杆10的起落,电机4的开关,并接收、显示电子称重盘8反馈的重量数据,同时对电加热板7进行加热设定。固定支架5的操作把手上使用一块面板安装一个三档开关和一个急停开关,三档开关型号 HZ5-20/4M04FATO,急停开关型号DELXI-20,可承受最大电压380V,最大电流20A。  The hydraulic rod 10, the motor 4, the electronic weighing pan 8 and the electric heating plate 7 are connected with a control system. The control system can use the currently commonly used processing device and its matching control buttons, security buttons, setting keyboard, display, etc., to control the lifting of the hydraulic rod 10, the switching of the motor 4, and receive and display the feedback from the electronic weighing pan 8 The weight data of the electric heating plate 7 is heated and set simultaneously. A panel is used to install a third gear switch and an emergency stop switch on the operating handle of the fixed bracket 5. The third gear switch model is HZ5-20/4M04FATO, and the emergency stop switch model is DELXI-20, which can withstand a maximum voltage of 380V and a maximum current of 20A. the

Claims (6)

1.一种SF6气瓶专用搬运装置,其特征在于,包括固定支架、底座和传动系统,传动系统缠缚在底座上,固定支架固定在底座的上方。1. a kind of SF6 gas cylinder special handling device, it is characterized in that, comprise fixed support, base and transmission system, transmission system is wrapped around on the base, and fixed support is fixed on the top of base. 2.根据权利要求1所述的SF6气瓶专用搬运装置,其特征在于,所述的固定支架位的上部和中部安装有两个环形抱箍,固定支架通过旋转销轴和液压杆与底座连接。2. The special handling device for SF6 gas cylinders according to claim 1, characterized in that two ring-shaped hoops are installed on the upper and middle parts of the fixed bracket, and the fixed bracket is connected to the base through a rotating pin shaft and a hydraulic rod . 3.根据权利要求1所述的SF6气瓶专用搬运装置,其特征在于,所述的传动系统包括动力系统和运动系统,动力系统包括电机和与其配套设置的蓄电池,电机与蓄电池设置在底座的前部,运动系统为缠缚在底座上的机械式履带,机械式履带通过齿轮与电机连接。3. SF6 gas cylinder special handling device according to claim 1, is characterized in that, described transmission system comprises power system and kinematic system, and power system comprises motor and the accumulator that is set with it, and motor and accumulator are arranged on the base In the front part, the motion system is a mechanical crawler bound on the base, and the mechanical crawler is connected with the motor through gears. 4.根据权利要求2所述的SF6气瓶专用搬运装置,其特征在于,所述的固定支架的底部设置有电子称重盘。4. The special handling device for SF6 gas cylinders according to claim 2, characterized in that, the bottom of the fixed bracket is provided with an electronic weighing pan. 5.根据权利要求2所述的SF6气瓶专用搬运装置,其特征在于,所述的固定支架的中部设置有电加热板。5. The special handling device for SF6 gas cylinders according to claim 2, characterized in that an electric heating plate is arranged in the middle of the fixed bracket. 6.根据权利要求2、3、4或5所述的SF6气瓶专用搬运装置,其特征在于,所述的液压杆、电机、电子称重盘和电加热板连接有控制系统。6. The special handling device for SF6 gas cylinders according to claim 2, 3, 4 or 5, characterized in that said hydraulic rod, motor, electronic weighing pan and electric heating plate are connected with a control system.
CN 201220339262 2012-07-12 2012-07-12 Dedicated carrying device for sulfur hexafluoride (SF6) gas cylinders Expired - Fee Related CN202806805U (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103557433A (en) * 2013-11-07 2014-02-05 国家电网公司 Weighing type sulfur hexafluoride gas bottle handling and dumping device
CN103644451A (en) * 2013-11-16 2014-03-19 国网山东昌乐县供电公司 Multifunctional vehicle for test and filling of SF6 gas
CN103802867A (en) * 2014-02-13 2014-05-21 枣庄中联水泥有限公司 Gas cylinder anti-toppling device
CN105197074A (en) * 2015-11-02 2015-12-30 国家电网公司 Air make-up working vehicle with gas remaining amount control function
CN105263783A (en) * 2013-04-02 2016-01-20 Mp-系统公司 Device for lifting and moving objects
CN107720621A (en) * 2017-09-28 2018-02-23 国家电网公司 Insulator, which discharges, uses transfer device
CN110987134A (en) * 2019-11-21 2020-04-10 贵州电网有限责任公司 Gas cylinder weight detection device and detection method thereof

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105263783A (en) * 2013-04-02 2016-01-20 Mp-系统公司 Device for lifting and moving objects
CN105263783B (en) * 2013-04-02 2017-09-26 Mp-系统公司 Equipment for lifting simultaneously mobile object
CN103557433A (en) * 2013-11-07 2014-02-05 国家电网公司 Weighing type sulfur hexafluoride gas bottle handling and dumping device
CN103644451A (en) * 2013-11-16 2014-03-19 国网山东昌乐县供电公司 Multifunctional vehicle for test and filling of SF6 gas
CN103802867A (en) * 2014-02-13 2014-05-21 枣庄中联水泥有限公司 Gas cylinder anti-toppling device
CN105197074A (en) * 2015-11-02 2015-12-30 国家电网公司 Air make-up working vehicle with gas remaining amount control function
CN107720621A (en) * 2017-09-28 2018-02-23 国家电网公司 Insulator, which discharges, uses transfer device
CN110987134A (en) * 2019-11-21 2020-04-10 贵州电网有限责任公司 Gas cylinder weight detection device and detection method thereof

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