CN202804109U - Ingot casting device and flow table therefor - Google Patents

Ingot casting device and flow table therefor Download PDF

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Publication number
CN202804109U
CN202804109U CN 201220308794 CN201220308794U CN202804109U CN 202804109 U CN202804109 U CN 202804109U CN 201220308794 CN201220308794 CN 201220308794 CN 201220308794 U CN201220308794 U CN 201220308794U CN 202804109 U CN202804109 U CN 202804109U
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CN
China
Prior art keywords
flow table
injection groove
casting
charging
groove
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Expired - Lifetime
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CN 201220308794
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Chinese (zh)
Inventor
史贵山
马世金
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Southwest Aluminum Group Co Ltd
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Southwest Aluminum Group Co Ltd
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Priority to CN 201220308794 priority Critical patent/CN202804109U/en
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Publication of CN202804109U publication Critical patent/CN202804109U/en
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Abstract

The utility model discloses a flow table which comprises a flow guide groove for guiding casting melt, charging grooves communicated with the flow guide groove, and charging pipes arranged on the charging grooves, wherein the two charging pipes are uniformly distributed on the bottom surfaces of the charging grooves, and the flow guide groove is vertically communicated with the middle parts of the charging grooves. According to the flow table provided by the utility model, pure aluminum uniformly flows into the charging grooves vertically connected with the flow guide groove through the flow guide groove at the initial casting stage and then uniformly flows into the two charging pipes to enter a casting mold to be spread on the bottom, so that time difference for aluminum bottom-spreading for ingots casted on the charging pipes of the same charging groove is reduced, the degrees of solidification of the bottom-spreading aluminums between the ingots are basically the same, as a result, the condition that melt is mixed with un-solidified pure aluminum when the ingot melt is charged subsequently is effectively avoided, the situation of slag inclusion or fissure of the ingot is reduced, and the production quality of the ingot is further improved. The utility model further provides an ingot casting device with the flow table.

Description

A kind of ingot casting casting device and flow table thereof
Technical field
The utility model relates to the Casting Equipment technical field, particularly a kind of ingot casting casting device and flow table thereof.
Background technology
Ingot casting be pour into molten metal liquid (hereinafter to be referred as liquation) permanent or can reusable mold in produced.After solidifying, these ingot castings (or bar, slab or square billet, decide according to container) further are machined into multiple new shape.In the ingot casting casting process, liquation need to be entered by the flow table water conservancy diversion and carry out casting in the mold.
Please refer to Fig. 1, Fig. 2 and Fig. 3, Fig. 1 is the structural representation of a kind of flow table of the prior art; Fig. 2 is the side view of a kind of flow table of the prior art; Fig. 3 is the partial schematic diagram of A part among Fig. 2.
Flow table has guiding gutter 01, the injection groove 02 that is communicated with guiding gutter 01, the bottom of described injection groove 02 is evenly equipped with 3 filler lines 03, and liquation flows into injection groove 02 by guiding gutter 01, and the filler line 03 by injection groove 02 flows in the forming hole corresponding with it on the mold again.
In the prior art, be provided with 3 filler lines 03 on every row's injection groove 02, because filler line 03 is distributed on the injection groove 02, and injection groove 02 and guiding gutter 01 vertical setting, make the filler line 03 that arranges in the middle of the injection groove 02 and the liquid of guiding gutter 01 section that flows through overlapping, in casting process, liquation is introduced into middle filler line 03, flows into the filler line 03 on both sides again.And present ingot casting technology can carry out shop fixtures with fine aluminium at the casting initial stage mostly, is about to fine aluminium and is layed in the mold by the flow table guide functions, cracks in casting process to reduce ingot casting.But because the ingot casting shop fixtures aluminium time difference of filler line 03 casting on the same injection groove 02 is longer, so that the mutual shop fixtures solidified aluminum degree difference of ingot casting is larger, liquation is being filled in the process, very easily mix with the fine aluminium that does not condense, cause ingot casting slag inclusion or crackle, so that the quality of production of ingot casting is not high.
Therefore, how improving the quality of production of ingot casting, is those skilled in the art's problem demanding prompt solutions.
The utility model content
In view of this, the utility model provides a kind of ingot casting casting device and flow table thereof, to improve the quality of production of ingot casting.
For achieving the above object, the utility model provides following technical scheme:
A kind of flow table comprises:
The guiding gutter that is used for the flow guide cast liquation;
The injection groove that is communicated with described guiding gutter;
Be arranged at the filler line on the described injection groove;
Be evenly equipped with two described filler lines on the groove bottom of described injection groove, described guiding gutter and described injection groove middle part vertical connection.
Preferably, described injection groove is 3, and 3 described injection groove same level faces are arranged on the described guiding gutter and are separate.
Preferably, be provided with the heat preserving prefabricated part that matches with interior wall construction in described guiding gutter and the described injection groove.
Preferably, the upper end open of described filler line is higher than the groove bottom of described injection groove, and described upper end open is identical with the bottom thickness of described heat preserving prefabricated part apart from the height of described groove bottom.
Preferably, described filler line is the inner conical pipeline, and its upper end open diameter is greater than the lower ending opening diameter.
Preferably, be provided with on the described injection groove for the fixing ear that installs and fixes.
The utility model also provides a kind of ingot casting casting device, comprises the mold of flow table and corresponding layout with it, and described flow table is each described flow table of such scheme.
Preferably, described mold comprises cover plate and a plurality of single body of casting container that is arranged on the described cover plate, the corresponding layout with filler line of described single body of casting container.
Can find out from above-mentioned technical scheme, the flow table that the utility model provides, comprise injection groove and with the guiding gutter of injection groove middle part vertical connection, be evenly equipped with two filler lines on the groove bottom of injection groove.At the casting initial stage, make fine aluminium pass through the injection groove that guiding gutter flows into perpendicular connection uniformly, branch to uniformly again two filler lines, enter mold and carry out shop fixtures, so that the ingot casting shop fixtures aluminium time difference of the casting of the filler line on the same injection groove reduces, so that the mutual shop fixtures solidified aluminum degree of ingot casting is basic identical, thereby the situation that liquation mixes with not solidified fine aluminium occurs when effectively avoiding the liquation of follow-up filled ingot casting, reduce the situation of ingot casting slag inclusion or crackle, and then improve the quality of production of ingot casting.
Description of drawings
In order to be illustrated more clearly in the utility model embodiment or technical scheme of the prior art, the below will do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art, apparently, accompanying drawing in the following describes only is embodiment more of the present utility model, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain according to these accompanying drawings other accompanying drawing.
Fig. 1 is the structural representation of a kind of flow table of the prior art;
Fig. 2 is the side view of a kind of flow table of the prior art;
Fig. 3 is the partial schematic diagram of A part among Fig. 2;
The structural representation of the flow table that Fig. 4 provides for the utility model embodiment;
The side view of the flow table that Fig. 5 provides for the utility model embodiment;
Fig. 6 is the partial schematic diagram of B part among Fig. 5;
The front view of the ingot casting flow table that Fig. 7 provides for the utility model embodiment.
The specific embodiment
The utility model discloses a kind of ingot casting casting device and flow table thereof, to improve the quality of production of ingot casting.
Below in conjunction with the accompanying drawing among the utility model embodiment, the technical scheme among the utility model embodiment is clearly and completely described, obviously, described embodiment only is the utility model part embodiment, rather than whole embodiment.Based on the embodiment in the utility model, those of ordinary skills are not making the every other embodiment that obtains under the creative work prerequisite, all belong to the scope of the utility model protection.
Please refer to Fig. 4 and Fig. 5, the structural representation of the flow table that Fig. 4 provides for the utility model embodiment; The side view of the flow table that Fig. 5 provides for the utility model embodiment.
The utility model embodiment provides a kind of flow table, comprising: the guiding gutter 1 that is used for the flow guide cast liquation; The injection groove 2 that is communicated with guiding gutter 1; Be arranged at the filler line 3 on the injection groove 2; It focuses on, and is evenly equipped with two filler lines 3 on the groove bottom of injection groove 2, guiding gutter 1 and injection groove 2 middle part vertical connections.
The flow table that the utility model embodiment provides, comprise injection groove 2 and with the guiding gutter 1 of injection groove 2 middle part vertical connections, be evenly equipped with two filler lines 3 on the groove bottom of injection groove 2.At the casting initial stage, make fine aluminium pass through the injection groove 2 that guiding gutter 1 flows into perpendicular connection uniformly, branch to uniformly again two filler lines 3, enter mold and carry out shop fixtures, so that the ingot casting shop fixtures aluminium time difference of the casting of the filler line on the same injection groove reduces, so that the mutual shop fixtures solidified aluminum degree of ingot casting is basic identical, thereby the situation that liquation mixes with not solidified fine aluminium occurs when effectively avoiding the liquation of follow-up filled ingot casting, reduce the situation of ingot casting slag inclusion or crackle, and then improve the quality of production of ingot casting.
In above-described embodiment, groove bottom is the inwall bottom surface of injection groove 2.
As shown in Figure 4, injection groove 2 is 3, and 3 injection groove 2 same level faces are arranged on the guiding gutter 1 and are separate.Be that the flow table that the utility model embodiment provides has 6 filler lines 3, to cooperate the casting demand.
For the liquation insulation of flowing in the convection disc, usually in flow table, paste asbestos board, namely by manually pasting in the guiding gutter 1 and injection groove 2 of flow table after softening asbestos board is moistening, but because asbestos board belongs to poisonous and harmful substance, manually directly paste very easily operating personnel are caused damage, thereby the harm operating personnel's is healthy.In order to reduce the infringement to operating personnel, be provided with the heat preserving prefabricated part that matches with its interior wall construction in the guiding gutter 1 among the utility model embodiment and the injection groove 2.Namely asbestos board is machined directly to the heat preserving prefabricated part that matches with guiding gutter 1 and injection groove 2 interior wall constructions by external process, and then by artificial installation heat preserving prefabricated part is arranged in guiding gutter 1 and the injection groove 2, greatly reduce the time of the direct Asbestos-exposed materials of operating personnel, thereby reduced the physical impairment to operating personnel.
Need to prove, above-mentioned guiding gutter 1 and injection groove 2 interior wall constructions are the cell body summation that liquation is flowed through, because guiding gutter 1 is communicated with injection groove 2, can be set to an overall structure by heat preserving prefabricated part, also can be set to the sliceable combining structure of finishing, not do concrete restriction at this.Heat preserving prefabricated part is mullite, fused alumina zirconia and Al 2O 3To process after the certain proportion mixing, to guarantee that it is to the heat insulation effect of inner liquation.
In the utility model embodiment, the upper end open of filler line 3 is higher than the groove bottom of injection groove 2, and upper end open is identical with the bottom thickness of heat preserving prefabricated part apart from the height of groove bottom.The bottom surface of above-mentioned heat preserving prefabricated part is that heat preserving prefabricated part cooperates the bottom surface that contacts with groove bottom.In the heat preserving prefabricated part installation process, contact with the groove bottom of injection groove 2 by the bottom surface with heat preserving prefabricated part, so that the aligning inner of the bottom surface of the upper end open of filler line 3 and heat preserving prefabricated part, the tube wall of filler line 3 has played positioning action to heat preserving prefabricated part, has further improved the installation stability of heat preserving prefabricated part.
As shown in Figure 6, filler line 3 is the inner conical pipeline, and its upper end open diameter is greater than the lower ending opening diameter.In the process that fills liquation, because it is large to be set to the upper end open diameter, the inner conical pipeline that the lower ending opening diameter is little.Filler line 3 causes liquation and fine aluminium to be mixed into the situation generation of mold after hanging aluminium when effectively avoiding shop fixtures aluminium; Reduce liquation and rest on loss amount in the filler line 3, and then reduce the liquation loss amount that cleans in the flow table process, avoid filler line 3 to stop up, thereby improved the service life of the flow table that present embodiment provides.When shop fixtures aluminium, the part that fine aluminium remains on the filler line 3 is extension aluminium.
As shown in Figure 7, fix in order to make things convenient for flow table, be provided with on the injection groove 2 for the fixing ear 4 that installs and fixes.Also can arrange at guiding gutter 1 and install and fix ear 4, decide according to actual working environment concrete installation site.
The utility model embodiment also provides a kind of ingot casting casting device, comprises the mold of flow table and corresponding layout with it, and flow table is above-mentioned any flow table.
In the present embodiment, mold comprises cover plate and a plurality of single body of casting container that is arranged on the cover plate, single body of casting container and filler line 3 corresponding layouts.Because single body of casting container and filler line 3 corresponding layouts, two filler lines 3 are set on the injection groove 2 that present embodiment provides, compare with 3 filler lines 3 of the prior art, space adjustment degree between single body of casting container increases, and then be convenient to adjust the spacing of the single body of casting container that arranges on the cover plate, make things convenient for operating personnel's operation and erect-position on the cover board, thereby alleviated the post working strength.
Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the utility model.Multiple modification to these embodiment will be apparent concerning those skilled in the art, and General Principle as defined herein can in the situation that does not break away from spirit or scope of the present utility model, realize in other embodiments.Therefore, the utility model will can not be restricted to these embodiment shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.

Claims (8)

1. flow table comprises:
The guiding gutter (1) that is used for the flow guide cast liquation;
The injection groove (2) that is communicated with described guiding gutter (1);
Be arranged at the filler line (3) on the described injection groove (2);
It is characterized in that, be evenly equipped with two described filler lines (3) on the groove bottom of described injection groove (2), described guiding gutter (1) and described injection groove (2) middle part vertical connection.
2. flow table as claimed in claim 1 is characterized in that, described injection groove (2) is 3, and it is upper and separate that 3 described injection groove (2) same level face is arranged at described guiding gutter (1).
3. flow table as claimed in claim 1 is characterized in that, also comprises the heat preserving prefabricated part that matches with described guiding gutter (1) and described injection groove (2) interior wall construction.
4. flow table as claimed in claim 3 is characterized in that, the upper end open of described filler line (3) is higher than the groove bottom of described injection groove (2), and described upper end open is identical with the bottom thickness of described heat preserving prefabricated part apart from the height of described groove bottom.
5. flow table as claimed in claim 1 is characterized in that, described filler line (3) is the inner conical pipeline, and its upper end open diameter is greater than the lower ending opening diameter.
6. such as each described flow table of claim 1-5, it is characterized in that, be provided with on the described injection groove (2) for the fixing ear (4) that installs and fixes.
7. an ingot casting casting device comprises that flow table reaches the mold of corresponding layout with it, is characterized in that described flow table is such as each described flow table of claim 1-6.
8. ingot casting casting device as claimed in claim 7 is characterized in that, described mold comprises cover plate and a plurality of single body of casting container that is arranged on the described cover plate, described single body of casting container and the corresponding layout of filler line (3).
CN 201220308794 2012-06-28 2012-06-28 Ingot casting device and flow table therefor Expired - Lifetime CN202804109U (en)

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Application Number Priority Date Filing Date Title
CN 201220308794 CN202804109U (en) 2012-06-28 2012-06-28 Ingot casting device and flow table therefor

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Application Number Priority Date Filing Date Title
CN 201220308794 CN202804109U (en) 2012-06-28 2012-06-28 Ingot casting device and flow table therefor

Publications (1)

Publication Number Publication Date
CN202804109U true CN202804109U (en) 2013-03-20

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699288A (en) * 2012-06-28 2012-10-03 西南铝业(集团)有限责任公司 Ingot casting machining device and ingot casting flow table thereof
CN104475716A (en) * 2014-12-15 2015-04-01 西南铝业(集团)有限责任公司 Distribution flow groove
CN105215297A (en) * 2015-11-11 2016-01-06 重庆汇程铝业有限公司 Aluminum alloy solid circle ingot casting casting dish and casting method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102699288A (en) * 2012-06-28 2012-10-03 西南铝业(集团)有限责任公司 Ingot casting machining device and ingot casting flow table thereof
CN104475716A (en) * 2014-12-15 2015-04-01 西南铝业(集团)有限责任公司 Distribution flow groove
CN105215297A (en) * 2015-11-11 2016-01-06 重庆汇程铝业有限公司 Aluminum alloy solid circle ingot casting casting dish and casting method

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Granted publication date: 20130320