CN202778821U - Automatic cementing machine - Google Patents

Automatic cementing machine Download PDF

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Publication number
CN202778821U
CN202778821U CN 201220450920 CN201220450920U CN202778821U CN 202778821 U CN202778821 U CN 202778821U CN 201220450920 CN201220450920 CN 201220450920 CN 201220450920 U CN201220450920 U CN 201220450920U CN 202778821 U CN202778821 U CN 202778821U
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China
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motor
fixed
seat
axis
brush
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Expired - Fee Related
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CN 201220450920
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Chinese (zh)
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史永泉
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Abstract

The utility model discloses an automatic cementing machine and relates to cementing equipment. The automatic cementing machine comprises an industrial personnel computer (2) and an operating table (1), wherein a fixing jig (5) for fixing an object to be cemented is arranged on the operating table (1); a three-dimensional movable brush holder (3) is arranged above the fixing jig (5); a cementing brush (6) is mounted on the brush holder (3); the operating table (1) is provided with an image shooting device (8); the image shooting device (8) is arranged in a place higher than the brush holder above the fixing jig and on the table top of the operating table (1); a shooting target of the image shooting device is the fixing jig (5); an image acquisition card (201) is arranged on the industrial personnel computer (2); the image shooting device (8) is connected with the image acquisition card (201) by a data line; a motion control card (202) is arranged on the industrial personnel computer (2) and connected with a motor (305) by a data line, and controls the working of the motor (305); and the motor (305) controls three-dimensional movement of the brush holder (3). The automatic cementing machine can automatically operate, so that the operation strength of personnel is reduced, and the health of operators is facilitated more.

Description

Automatic cementing machine
Technical field
The utility model relates to gluing equipment.
Background technology
Brush coating is that glue is injected in the tank body at present, in the gas inject tank body of air compressor with certain pressure, after the tank body of sealing reaches certain pressure, sebific duct has a certain amount of glue and flows into the glue brush that sebific duct is housed along sebific duct, control foot valve by the operative employee and control whether plastic emitting, the hand-held brush of operative employee is finished the brush coating action.Controlled the brush action of brush coating by the people, the handwork inefficiency, the brush coating uniformity is with on request whether brush is completely relevant with people's operation, brush coating quality human factor is larger, colloid has chemical odor, workers ' health to long-term operation is influential, thereby causes labor cost to rise and the increase cost.
Summary of the invention
The purpose of this utility model is to provide preferably automatic cementing machine of a kind of automaticity height, effect.
The utility model is that the technical scheme that adopts that achieves the above object is: a kind of automatic cementing machine, comprise industrial computer, operating desk, operating desk is provided with for fixing by the fixed jig of brush thing, arranging above fixed jig can three-dimensional mobile brush holder, one glue brush is installed on the brush holder, operating desk is provided with image-pickup device, the top that one image-pickup device is arranged on fixed jig is higher than the brush holder place, one image-pickup device is arranged on the operating desk table top, and the picked-up target of image-pickup device is fixed jig; Industrial computer is provided with image pick-up card, and image-pickup device is connected with image pick-up card by data wire, and motion control card is set on the industrial computer, and motion control card is connected and controls the work of motor by data wire with motor, and the three-dimensional of Electric Machine Control brush holder moves.
Further, described glue brush is arranged on the brush holder, and brush holder is installed on the Z axis seat, and the Z axis motor is set on the Z axis seat, moves up and down by Z axis Electric Machine Control brush holder; The Z axis seat is installed on the Y-axis seat movably, on the Y-axis seat y-axis motor is set, and moves forward and backward by y-axis motor control Z axis seat; The Y-axis seat is installed on the X-axis seat movably, and the X-axis motor is set on the X-axis seat, by X-axis Electric Machine Control Y-axis seat move left and right.
Further, the encoder that reads displacement is set respectively on described X, Y, the Z axis seat.
Further, two glue brushes are set on the brush holder, the glue brush is separately fixed on the movable seat, movable seat is provided with the screw thread that cooperates with the left-hand screw mandrel, another movable seat is provided with the screw thread that cooperates with the dextrad screw mandrel, the left-hand screw mandrel is connected with the 4th motor with the dextrad screw mandrel, and by turning to of the 4th Electric Machine Control screw mandrel, left-hand screw mandrel and dextrad screw mandrel connect as one by shaft coupling.
Further, be provided with light source above the operating desk or above the side, be provided with the light source controller of regulating light-source brightness, the power line of light source is drawn by light source controller.
Further, a side of fixed jig is provided with a fixing fixed dam of being brushed thing, and opposite side is provided with locator; This locator comprises positioning motor, location rubber base, screw rod, positioning pedestal, positioning seat, and positioning motor is fixed on the positioning pedestal, and screw rod drives by positioning motor, and an end of screw rod is connected with positioning seat, and the location rubber base is fixed on the positioning seat by spring.
Further, described locator is provided with contact-making switch, and contact-making switch is installed on the positioning seat, and the touch pole of contact-making switch is arranged between positioning seat and the location rubber base.
Further, fixed dam bearing on the fixed jig, the baffle plate bearing is provided with fixed dam, fixed coordinates workpiece on the fixed dam; The background color of fixed jig is white or black.
Further, described industrial computer comprises processor, memory, image processing module, motion-control module, goes out adhesive control module, image pick-up card, motion control card, memory, image processing module, motion-control module, goes out adhesive control module and is connected with processor respectively.
The utility model is from equalization, has reduced people's operation intensity, more is of value to operator's health.For changeable product, can according to the in addition operation of different shape of its product, have flexibility.Satisfied the process requirements of multiple product.
Description of drawings
Fig. 1 is the schematic diagram of one of the utility model preferred embodiment;
Fig. 2 is two schematic diagram of the utility model preferred embodiment;
Fig. 3 is two brush component schematic diagrames of two of the utility model preferred embodiment;
Fig. 4 is the schematic diagram of one of locator parts of the utility model preferred embodiment;
Fig. 5 is two schematic diagram of the locator parts of the utility model preferred embodiment;
Fig. 6 is the schematic diagram of the industrial computer of the utility model preferred embodiment;
Fig. 7 is the schematic diagram of the pneumatic fixed jig of the utility model preferred embodiment;
Fig. 8 is the side schematic view of the fixed jig of the utility model preferred embodiment;
Fig. 9 is the schematic diagram of the fixed jig of the utility model preferred embodiment;
Figure 10 is the schematic diagram of the pneumatic control part of the utility model preferred embodiment.
The specific embodiment
The utility model is described in further detail below in conjunction with drawings and Examples:
As depicted in figs. 1 and 2, a kind of automatic cementing machine, comprise industrial computer 2, operating desk 1, operating desk 1 is provided with for fixing by the fixed jig 5 of brush thing, and arranging above fixed jig 5 can three-dimensional mobile brush holder 3, and glue brush 6 is installed on the brush holder 3, operating desk 1 is provided with image-pickup device 8, the top that one image-pickup device 8 is arranged on fixed jig is higher than the brush holder place, and an image-pickup device 8 is arranged on operating desk 1 table top, and the picked-up target of image-pickup device is fixed jig 5; 2 are provided with image pick-up card 201 on the industrial computer, and image-pickup device 8 is connected with image pick-up card 201 by data wire; Motion control card 202 is set on the industrial computer 2, and motion control card 202 is connected and controls the work of motor 305 by data wire and motor 305, and the three-dimensional of motor 305 control brush holders 3 moves.
As depicted in figs. 1 and 2, described glue brush 6 is arranged on the brush holder 3, and brush holder 3 is installed on the Z axis seat 301, and Z axis motor 305a is set on the Z axis seat 301, moves up and down by Z axis motor 305a control brush holder 3; Z axis seat 301 is installed on the Y-axis seat 302 movably, and y-axis motor 305b is set on the Y-axis seat 302, moves forward and backward by y-axis motor 305b control Z axis seat 301; Y-axis seat 302 is installed on the X-axis seat 303 movably, and X-axis motor 305c is set on the X-axis seat 303, by X-axis motor 305c control Y-axis seat 302 move left and right.Described motor is stepper motor or servomotor.X, Y, Z three axle controlled motion run trace are arranged, and X, Y, Z three-shaft linkage guarantee the accuracy of absolute position.X, the motor shaft of Y-axis is provided with synchronizing wheel, and synchronizing wheel connects Timing Belt, and Timing Belt is fixed in the axle bed that will drive.The screw mandrel that Z axis motor 305a drives, nut is fixedly connected with brush holder 3, and brush holder 3 and Z axis seat 301 both one of them are provided with guide rail, and another then is provided with the guide groove that cooperates with guide rail, and brush holder 3 can move with respect to Z axis seat 301; The Timing Belt that y-axis motor 305b drives is fixedly connected with Z axis seat 301, and Z axis seat 301 and Y-axis seat 302 both one of them are provided with guide rail, and another then is provided with the guide groove that cooperates with guide rail, and Z axis seat 301 can move with respect to Y-axis seat 302; The Timing Belt that X-axis motor 305c drives is fixedly connected with Y-axis seat 302, and Y-axis seat 302 and X-axis seat 303 both one of them are provided with guide rail, and another then is provided with the guide groove that cooperates with guide rail, and Y-axis seat 302 can move with respect to X-axis seat 303.Drive the synchronizing wheel running when motor movement, Timing Belt drags axle bed or brush holder action.Spindle motor also can drive by the mode of screw rod the axle bed that will drive.
The encoder 306 of displacement is set respectively on described X, Y, the Z axis seat as depicted in figs. 1 and 2.X, Y, Z three axles have the absolute encoder interlock to guarantee the stability of absolute position.When X, Y, Z axis at origin position, the absolute value encoder zero clearing is when spatial position change, can read the absolute position of movement locus by encoder, relatively moving after arriving and finish in the absolute position that physical location meeting and encoder are read, carries out next athletic performance.
As shown in Figure 3, two glue brush 6a, 6b are set on the brush holder 3, glue brush 6a, 6b are separately fixed on movable seat 304a, the 304b, movable seat 304a is provided with the screw thread that cooperates with left-hand screw mandrel 307, another movable seat 304b is provided with the screw thread that cooperates with dextrad screw mandrel 308, left-hand screw mandrel 307 is connected with the dextrad screw mandrel and is connected with the 4th motor 305d, and by turning to of the 4th motor 305d control screw mandrel, left-hand screw mandrel 307 and dextrad screw mandrel 308 connect as one by shaft coupling 309; Be fixed with respectively slide block 311 on movable seat 304a, the 304b, slide block 311 and guide rail 312 are connected; Guide rail 312 is fixed on the brush holder 3 and be arranged in parallel with screw mandrel 307,308, and the 4th motor 305d is fixed on the brush holder 3 by support.Two brushes move simultaneously, and the simultaneously motion of the two brushes of the 4th motor 305d control is enabled in X, Y, the motion of Z axis Electric Machine Control solid space simultaneously; Obtain being brushed the center line on thing both sides about in the of 9, the 4th motor 305d control two brushes are gone to quilt brush thing 9 Edge-stoppings of absolute position simultaneously to two lateral movements.After X, Y, Z axis Electric Machine Control solid space move, move two brushes by the 4th motor 305d again, repeat until brush coating is finished.Be provided with fixed guide 310 at Z axis seat 301, the brush holder 3 corresponding guide grooves that cooperate with fixed guide 310 that arrange, fixed guide 310 is used for improving the stability that brush holder 3 moves at Z axis seat 301.
As depicted in figs. 1 and 2, be provided with light source 802 above the operating desk or above the side, be provided with the light source controller 803 of regulating light-source brightness, the power line of light source 802 is drawn by light source controller 803.
As shown in Figure 1 and Figure 4, a side of fixed jig 5 is provided with a fixing fixed dam 53 of being brushed thing 9, and opposite side is provided with locator 52; This locator 52 comprises positioning motor 521, location rubber base 522, screw rod 523, positioning pedestal 524, positioning seat 525, positioning motor 521 is fixed on the positioning pedestal 524, screw rod 523 drives by positioning motor 521, one end of screw rod 523 is connected with positioning seat 525, and location rubber base 522 is fixed on the positioning seat 525 by spring 526.Locator 52 arranges two usually at least, will be fixed on the fixed jig 5 by brush thing 9 by locator 52 and fixed dam 53.Locator 52 is elastic positioning device.As shown in Figure 4, described locator 52 is provided with contact-making switch 527, and contact-making switch 527 is installed on the positioning seat 525, and the touch pole of contact-making switch 527 is arranged between positioning seat 525 and the location rubber base 522.Motor 521 is the screw thread motor in the present embodiment.The another kind of form of locator 52, as shown in Figure 5, this locator 52 comprises positioning motor 521, location rubber base 522, screw rod 523, positioning pedestal 524, positioning seat 525, positioning motor 521 is fixed on the positioning pedestal 524, screw rod 523 drives by positioning motor 521, one end of screw rod 523 is connected with positioning seat 525, and location rubber base 522 is inserted in spring 526 and linear bearing 528 by optical axis 529, is fixed on the positioning seat 525 by linear bearing 528.Positioning motor 521 is brshless DC motor in the present embodiment.Forwards mobile when brshless DC motor 521, when location rubber base 522 touched by brush thing 9, location rubber base 522 was subject to certain pressure, change in location between positioning seat 525 and the location rubber base 522.When location rubber base 522 touched contact-making switch 527, brshless DC motor 521 work stopped, and are brushed thing 9 fix in position.It is mobile forwards, backwards to have brushed rear brshless DC motor 521, and it is released to be brushed thing 9.
Such as Fig. 1 and Fig. 8, shown in Figure 9, fixed coordinates bearing 531 on the fixed jig 5, fixed dam bearing 531 on the fixed jig 5, baffle plate bearing 531 is provided with fixed dam 53, fixed coordinates workpiece 532 on the fixed dam 53; Fixed jig 5 coloring groundings are white or black, obtain the X of in white and black boundary, Y, Z coordinate system image by image-pickup device 8.The background color of fixed jig 5 is white or black.Brushing thing 9 bottom surfaces for the quilt that is bordering on white is black, is brushed thing 9 bottom surfaces for white for what come near to black.
As shown in Figure 6, described industrial computer 2 comprises processor 203, memory 204, image processing module 205, motion-control module 206, goes out adhesive control module 207, image pick-up card 201, motion control card 202, memory 204, image processing module 205, motion-control module 206, goes out adhesive control module 207 and is connected with processor 203 respectively.
As shown in Figure 7, be fixed with base 103 on the operating desk 1, be fixed with cylinder 107, guide rail 104 on the base 103, guide rail is provided with slide block 105, be fixed with bearing 106 on the slide block, the movable end of cylinder is connected with bearing 106, difference fixed jig 5, locator 52 on the bearing 106, and fixed dam 53 has several contact-making switches 108.Touch contact-making switch 108 when placing by brush thing 9, control cylinder 107 actions, bearing 106 moves to camera watch region.Brush coating action beginning.Finish when brush coating moves, control cylinder 107 action bearings 106 leave camera watch region and take out by brush thing 9, wait for that another is brushed thing and puts into.The above-mentioned pneumatic fixed jig device of two covers can be established on the operating desk 1, two product works can be realized.
As depicted in figs. 1 and 2, one stand 4 is set, stand 4 arranges some layers, all parts are installed on the stand 4, can be installed in stand 4 tops by three-dimensional mobile brush holder 3, fixed jig 5 and operating desk 1 are arranged on one deck of brush holder 3 belows, and following one deck of operating desk is placed industrial computer 2, and the stand bottom is provided with castor 402, runners 403.Castor 402 makes things convenient for machine to move, and has runners 403 to adjust kiss the earth after machine moves into place, and castor 402 is improved, in order to stablize operation.
Electric controling part comprises air switch 701, binding post 702, motor driver 703, wave filter 704, power supply 705, motion control card binding post 706, control relay 707, pneumatic triple piece 708, magnetic valve 709, starting switch 1001, shutdown switch 1002, and described electric controling part is installed in lower one deck of industrial computer layer.Be provided with an appliance plate, air switch 701, binding post 702, wave filter 704, power supply 705, motor driver 703, motion control card binding post 706, control relay 707 etc. are installed in the appliance plate front.As shown in figure 10, there is pneumatic part to consist of pneumatic triple piece 708 at the back side of appliance plate, controls out the magnetic valve 709 of sebific duct.Air switch 701 is the alternating current 220V input control, and power supply 705 is 24V, 5V dc power supply,
Image-pickup device 8 is industrial camera, the utility model is by consisting of vision system for X, Y reference axis camera, Z reference axis camera, the light that light source 802 is issued shines the in white and black coordinate fixture of X, Y and by brush thing 9, sees that by camera X, Y, Z coordinate in the reality are converted to real coordinate position by multiplying power.Be mainly used in observing X by the camera directly over the brush thing 9, the quilt brush thing information of Y in coordinate system, the camera observation of being brushed thing 9 sides obtains the Z bearing data.The figure that IMAQ part camera obtains may have distortion phenomenon, and the image processing module 205 by industrial computer carries out distortion correction, and image processing module 205 has degranulation subimage processing capacity simultaneously, guaranteeing that the assorted point of part affects Practical Calculation.
Take industrial computer as main brush coating control system, controlled motion part X, Y, Z kinematic axis drive the brush coating action of the regulation of brush realization.Plastic emitting part is controlled out whether plastic emitting of sebific duct by magnetic valve 709.By air pressure the glue laminated in the tank body is gone out, and by pneumatic triple piece 708 control colloid control air pressure, by the size of pressure flow.
The utility model can be fixed a plurality of brush holders to improve the efficient of producing.
During work, two kind movement locus mode: the as of glue brush 6 when two datallers do, move on two both sides of brushing up and down from the product middle part, moves to edge, proposes motion on the Z axis.By the interlock of 4 axles, two brushes close up simultaneously X, and Y, Z move on to next central point.B, move on two both sides of brushing up and down from product middle part, moves to edge, proposes motion on the Z axis.By the interlock of 4 axles, two brushes close up simultaneously X, and Y, Z move on to next central point.Two brushes close up in end camber position, walk arc curve.

Claims (10)

1. automatic cementing machine, it is characterized in that: comprise industrial computer (2), operating desk (1), operating desk (1) is provided with for fixing by the fixed jig (5) of brush thing, arranging in the top of fixed jig (5) can three-dimensional mobile brush holder (3), the upper glue brush (6) of installing of brush holder (3), operating desk (1) is provided with image-pickup device (8), the top that one image-pickup device (8) is arranged on fixed jig is higher than the brush holder place, one image-pickup device (8) is arranged on operating desk (1) table top, and the picked-up target of image-pickup device is fixed jig (5); (2) are provided with image pick-up card (201) on the industrial computer, and image-pickup device (8) is connected with image pick-up card (201) by data wire; Motion control card (202) is set on the industrial computer (2), and motion control card (202) is connected and controls the work of motor (305) by data wire and motor (305), and the three-dimensional of motor (305) control brush holder (3) moves.
2. described automatic cementing machine according to claim 1, it is characterized in that: described glue brush (6) is arranged on the brush holder (3), brush holder (3) is installed on the Z axis seat (301), and Z axis motor (305a) is set on the Z axis seat (301), moves up and down by Z axis motor (305a) control brush holder (3); Z axis seat (301) is installed on the Y-axis seat (302) movably, and y-axis motor (305b) is set on the Y-axis seat (302), moves forward and backward by y-axis motor (305b) control Z axis seat (301); Y-axis seat (302) is installed on the X-axis seat (303) movably, and X-axis motor (305c) is set on the X-axis seat (303), by X-axis motor (305c) control Y-axis seat (302) move left and right.
3. described automatic cementing machine according to claim 2 is characterized in that: the encoder (306) that reads displacement is set respectively on described X, Y, the Z axis seat.
4. described automatic cementing machine according to claim 2, it is characterized in that: two glue brush (6a are set on the brush holder (3), 6b), glue brush (6a, 6b) be separately fixed at movable seat (304a, 304b), movable seat (304a) is provided with the screw thread that cooperates with left-hand screw mandrel (307), another movable seat (304b) is provided with the screw thread that cooperates with dextrad screw mandrel (308), left-hand screw mandrel (307) is connected 308 with the dextrad screw mandrel) be connected with the 4th motor (305d), by turning to of the 4th motor (305d) control screw mandrel, left-hand screw mandrel (307) and dextrad screw mandrel (308) connect as one by shaft coupling (309); Be fixed with respectively slide block (311) on the movable seat (304a, 304b), slide block (311) and guide rail (312) are connected.
5. described automatic cementing machine according to claim 1, it is characterized in that: be provided with light source (802) above the operating desk or above the side, be provided with the light source controller (803) of regulating light-source brightness, the power line of light source (802) is drawn by light source controller (803).
6. described automatic cementing machine according to claim 1 is characterized in that: a side of fixed jig (5) is provided with one fixing by the fixed dam (53) of brush thing, and opposite side is provided with locator (52); This locator (52) comprises positioning motor (521), location rubber base (522), screw rod (523), positioning pedestal (524), positioning seat (525), positioning motor (521) is fixed on the positioning pedestal (524), screw rod (523) drives by positioning motor (521), one end of screw rod (523) is connected with positioning seat (525), location rubber base (522) is inserted in spring (526) and linear bearing (528) by optical axis (529), is fixed on the positioning seat (525) by linear bearing (528).
7. described automatic cementing machine according to claim 6, it is characterized in that: described locator (52) is provided with contact-making switch (527), contact-making switch (527) is installed on the positioning seat (525), and the touch pole of contact-making switch (527) is arranged between positioning seat (525) and the location rubber base (522).
8. described automatic cementing machine according to claim 1 is characterized in that: the upper fixed dam bearing (531) of fixed jig (5), and baffle plate bearing (531) is provided with fixed dam (53), the upper fixed coordinates workpiece (532) of fixed dam (53); Fixed jig (5) coloring grounding is white or black.
9. described automatic cementing machine according to claim 1, it is characterized in that: described industrial computer (2) comprises processor (203), memory (204), image processing module (205), motion-control module (206), goes out adhesive control module (207), image pick-up card (201), motion control card (202), memory (204), image processing module (205), motion-control module (206), goes out adhesive control module (207) and is connected with processor (203) respectively.
10. described automatic cementing machine according to claim 1, it is characterized in that: be fixed with base (103) on the operating desk (1), be fixed with cylinder (107), guide rail (104) on the base (103), guide rail is provided with slide block (105), be fixed with bearing (106) on the slide block (105), the movable end of cylinder is connected with bearing (106), and fixed jig (5) and locator (52) are arranged respectively on the bearing (106), and fixed dam (53) is provided with several contact-making switches (108).
CN 201220450920 2012-09-06 2012-09-06 Automatic cementing machine Expired - Fee Related CN202778821U (en)

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Application Number Priority Date Filing Date Title
CN 201220450920 CN202778821U (en) 2012-09-06 2012-09-06 Automatic cementing machine

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Application Number Priority Date Filing Date Title
CN 201220450920 CN202778821U (en) 2012-09-06 2012-09-06 Automatic cementing machine

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104154946A (en) * 2014-08-26 2014-11-19 昆山迈致治具科技有限公司 Pressing test fixture
CN105855118A (en) * 2016-05-13 2016-08-17 中山火炬职业技术学院 Automatic gluing equipment
CN106391397A (en) * 2016-09-07 2017-02-15 广东欧珀移动通信有限公司 Glue spraying device and determination method of border track
CN107597497A (en) * 2017-09-08 2018-01-19 佛山缔乐视觉科技有限公司 A kind of automatic ceramic glue spreading apparatus and method based on machine vision
CN108176562A (en) * 2018-02-23 2018-06-19 余成付 Dispenser

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104154946A (en) * 2014-08-26 2014-11-19 昆山迈致治具科技有限公司 Pressing test fixture
CN105855118A (en) * 2016-05-13 2016-08-17 中山火炬职业技术学院 Automatic gluing equipment
CN106391397A (en) * 2016-09-07 2017-02-15 广东欧珀移动通信有限公司 Glue spraying device and determination method of border track
CN106391397B (en) * 2016-09-07 2019-05-03 Oppo广东移动通信有限公司 A kind of determination method of glue-spraying device and frame track
CN107597497A (en) * 2017-09-08 2018-01-19 佛山缔乐视觉科技有限公司 A kind of automatic ceramic glue spreading apparatus and method based on machine vision
CN108176562A (en) * 2018-02-23 2018-06-19 余成付 Dispenser
CN109158264A (en) * 2018-02-23 2019-01-08 余成付 Restructural dispenser
CN109158265A (en) * 2018-02-23 2019-01-08 余成付 Flexible adjustable dispenser
CN109158266A (en) * 2018-02-23 2019-01-08 余成付 Intelligent dispenser

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