CN202778406U - Granulator unit - Google Patents
Granulator unit Download PDFInfo
- Publication number
- CN202778406U CN202778406U CN 201220136712 CN201220136712U CN202778406U CN 202778406 U CN202778406 U CN 202778406U CN 201220136712 CN201220136712 CN 201220136712 CN 201220136712 U CN201220136712 U CN 201220136712U CN 202778406 U CN202778406 U CN 202778406U
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- granulator
- machine
- discharging
- dump skip
- blasting machine
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Abstract
The utility model discloses a system for manufacturing powder materials into granules, in particular relates to a granulator unit. The granulator unit comprises a mixed granulator, a rotary granulation machine, a spherical shot blasting machine and a boiling dryer and also comprises a frame, wherein the mixed granulator, the rotary granulation machine, the spherical shot blasting machine and the boiling dryer are fixedly arranged on the frame; the mixed granulator is positioned above the rotary granulation machine; a granulator discharging hopper is positioned between the mixed granulator and the rotary granulation machine; the spherical shot blasting machine is positioned below the rotary granulation machine; and the boiling dryer is positioned on one side of the spherical shot blasting machine. The conventional equipment is combined and is connected into an integrated automatic production line, the equipment is not required to be manually transported to the next equipment for performing addition, operation and output, lots of repeated labor is saved, manpower and material resources are saved, the production cost is reduced, and the production efficiency is greatly improved.
Description
Technical field
The utility model design is a kind of to be made into the system of particle with powder material, relates in particular to a kind of granulation unit.
Background technology
In industries such as chemicals, feed addictives, powder material need to be made into granular material.The equipment that uses in the prior art mainly contains: mixer-granulator, rotating type granulating machine, spherical shot-blasting machine, boiling drier.Process draws granular material at last for material is processed according to the order of the said equipment.In actual production process, find that the said equipment contains following defective.
One, the said equipment all is specific installation independently separately, and material need to manually be transported to next equipment after an equipment processes, and adds, the operation such as operation, output again, has comprised a large amount of repeated labors, and manpower and materials are caused waste.And owing to substantially can say without automation, so cause production efficiency lower.
Two, the modified water filling of mixer-granulator need to be leaned on artificial portable water filling, waste time and energy, and amount of water is difficult to accurate grasp in pelletization, causes easily that the particle of making is inhomogeneous, dust is many, be difficult to form the problems such as particle.In addition; some mixer-granulator is provided with dump skip; pulverizer can be set directly at the below of dump skip; the material that granulator processes can directly enter pulverizer by dump skip; but existing dump skip all is the stainless steel manufacturing, because the viscosity of material, material is easy to stick to the feed bin inwall in the blanking process; cause blanking velocity slow, reduced production efficiency.
Three, the dump skip of existing rotating type granulating machine is too simple, and the particle that granulator processes is directly added in the shot-blasting machine by a funnelform dump skip, and how many materials granulator processes, and just how many materials is sent into shot-blasting machine.And the device for discharging of existing spherical shot-blasting machine is also fairly simple, and by in the process of Shot Blasting, just dished out to the exit at once by once in motion in shot-blasting machine for material.So, material is uncontrollable by the time of Shot Blasting in shot-blasting machine, causes the material ball blast time in the shot-blasting machine to have length that weak point is arranged, and affects the quality of ball blast.
When four, existing drying machine hopper was worked, the ventilated net of bottom was subjected to airflow influence, upwards heaves easily, caused stirring claw and contacted easily the generation friction with ventilated net, very easily caused the breakage of ventilated net.And existing hopper adopts the tipping discharging, and discharging is thorough not, also needs manual method that material is scooped out from hopper, wastes time and energy, operating efficiency is low.
Summary of the invention
The utility model is for the deficiencies in the prior art, provides a kind of and greatly enhances productivity and the granulation unit of the quality of production
The technical solution of the utility model is to realize like this.
The granulation unit comprises mixer-granulator, rotating type granulating machine, spherical shot-blasting machine, boiling drier, also comprises frame, and described mixer-granulator, rotating type granulating machine, spherical shot-blasting machine and boiling drier are fixedly installed on the frame; Described mixer-granulator is in the rotating type granulating machine top; Described granulator dump skip is between mixer-granulator and the rotating type granulating machine; Described spherical shot-blasting machine is in the below of rotating type granulating machine; Described boiling drier is in a side of spherical shot-blasting machine.
Described granulation unit also comprises the granulator dump skip, and described granulator dump skip is fixedly installed on the frame, and is between mixer-granulator and the rotating type granulating machine; The feeding mouth position of described granulator dump skip is corresponding with the discharging opening position of mixer-granulator, and the discharging opening position is corresponding with the feeding mouth position of rotating type granulating machine.
The described granulator dump skip that also comprises, described granulator dump skip is fixedly installed on the frame, and is between spherical shot-blasting machine and the rotating type granulating machine; The feeding mouth position of described granulator dump skip is corresponding with the discharging opening position of rotating type granulating machine, and the discharging opening position is corresponding with the feeding mouth position of spherical shot-blasting machine.
Described mixer-granulator also comprises water filling device; described water filling device is fixedly mounted on the frame; described water filling device comprises water injecting tank and water injection pipe; described water injecting tank links to each other with mixer-granulator by water injection pipe; on the described water injecting tank sidewall glass-tube liquid level meter that is connected with water injecting tank is installed, on the described water injection pipe switch valve is installed.
Described granulator dump skip comprises hopper body, beche; cushion block; described beche is fixedly mounted on by cushion block on the lateral wall of hopper body, and beche links to each other with air compressor one, and the inside of described granulator dump skip also is provided with a screw feeder that links to each other with motor.
Described granulator dump skip; comprise discharging body two, valve, connecting rod one, air pump one, air compressor two; described valve is movably connected in discharging body two bottoms by axle; one end of described connecting rod one is fixedly connected with the axle of valve; the other end of connecting rod one links to each other with described air pump one; described air pump one links to each other with described air compressor two by tracheae, valve and granulator dump skip bottom to go out mouth-shaped consistent.
Described spherical shot-blasting machine is equipped with intelligent unloading controller, described intelligent unloading controller comprises the discharging cylinder, the oblique cylinder of discharging, air pump two, the valve piece, air compressor three, described discharging cylinder is installed on the outer wall of spherical shot-blasting machine, inside UNICOM with spherical shot-blasting machine, described discharging tiltedly cylinder is fixedly mounted on discharging cylinder lower end, and with the oblique inside UNICOM of cylinder of discharging, described air pump two is fixedly connected on the discharging cylinder another side, described valve piece is in the inside of discharging cylinder, and be fixedly connected on the connecting rod two of air pump two, described air pump links to each other with air compressor three, and the shape of described valve piece is corresponding with the inner wall section shape of discharging cylinder.
Described boiling drier contains the drying machine hopper, comprise hopper body three, stir the rake motor, stir rake, ventilated net, pin, the described rake motor that stirs is fixedly installed on hopper body three inwalls by feet, described stir the rake by motor shaft with stir the rake motor link to each other, described ventilated net is fixedly installed in the bottom of hopper body three, described lever is fixedly installed on the inwall of hopper body three, and is in and stirs between rake end and the ventilated net.
The quantity of described pin is 2 to 4, is parallel equidistant between the described gear and distributes.
Described drying machine hopper also comprises discharge duct and control valve, has through hole on the described drying machine hopper side wall, and the through hole on described discharge duct and the drying machine hopper side wall is fixedly linked, and described discharge duct exit is provided with control valve.
After adopting design of the present utility model, has following advantage.
One, the utility model is organic with existing equipment, the automatic production line of the formula that links into an integrated entity, do not need manually to be transported to next equipment, add again, the operation such as operation, output, removed a large amount of repeated labors from, save manpower and materials, reduced production cost, and greatly improved production efficiency.
Two, because the water injecting tank of mixer-granulator links to each other with granulator itself by water injection pipe, save the trouble of workman's manual priming, enhanced productivity.And being provided with glass-tube liquid level meter and switch valve on the water injecting tank sidewall, the workman can accurately control the modified amount of water of granulating according to the needs of producing, and has greatly improved product quality.And at the lateral wall of granulator dump skip beche is set, in the blanking process, it can automatically constantly beat the hopper body and make its vibration, thereby so that material can not stick on the hopper inner body wall, has accelerated blanking velocity, has improved production efficiency.Simultaneously, the screw feeder that arranges in the dump skip can be set the speed of moving by artificial, thereby has reached the amount that accurate control material enters granulator, has improved the quality of production.
Three, the granulator dump skip is owing to be provided with valve; can control its switching by the air pump that links to each other with valve; so; by setting the time of valve opening and closing; can control after the material amount that accumulative total is certain the granulator dump skip that granulator processes; open again valve and material is sent into carried out the ball blast operation in the shot-blasting machine, reached pulsed effect high-volume.And because spherical shot-blasting machine is provided with air pump and the valve piece that links to each other with air pump, can control its switching by air pump, so, by setting the time of air pump control valve piece switching, just can control material in shot-blasting machine by the time of Shot Blasting.So just, improve the quality of material ball blast, avoided occurring ball blast time phenomenon different in size.But also realized automation control, improved production efficiency.
Four, by stirring between rake end and the ventilated net of drying machine feed hopper bottom pin being installed, can prevent effectively that ventilated net from heaving, thereby avoid the regular wearing and tearing of ventilated net, namely improved operating efficiency, reduced again production cost.And during the drying machine hopper discharge with the hopper tipping, open control valve, material is just poured out from discharge duct automatically, has save the trouble of manually scooping out material, and is time saving and energy saving, greatly improved operating efficiency.And the size by the folding of joystick control valve piece, can also realize the control to material flow.
Description of drawings
Fig. 1 is the utility model overall structure schematic diagram.
Fig. 2 is the utility model mixer-granulator structural representation.
Fig. 3 is the structural representation of the utility model granulator dump skip.
Fig. 4 is the structural representation of the utility model granulator dump skip.
Fig. 5 is the top view structural representation of valve among the utility model Fig. 4, connecting rod one and an air pump part.
Fig. 6 is the structural representation of the spherical shot-blasting machine of the utility model.
Fig. 7 is the structural representation of the spherical shot-blasting machine intelligent unloading controller of the utility model.
Fig. 8 is the structural representation of the utility model drying machine hopper.
Fig. 9 is the top view structural representation of the utility model Fig. 8.
Figure 10 is the structural representation of removing among Fig. 1 after stirring the rake motor and stirring rake.
Among the figure, frame 1; mixer-granulator 2; water filling device 21; water injecting tank 212; water injection pipe 213; glass-tube liquid level meter 214; switch valve 215; granulator dump skip 3; hopper body 31; beche 32; air compressor 1; cushion block 34; screw feeder 35; rotating type granulating machine 4; granulator dump skip 5; discharging body 2 51; valve 52; connecting rod 1; air pump 1; air compressor 2 55; spherical shot-blasting machine 6; intelligent unloading controller 61; discharging cylinder 611; discharging is cylinder 612 tiltedly; air pump 2 613; valve piece 614; air compressor 3 615; boiling drier 7; drying machine hopper 71; hopper body 3 711; stir rake motor 712; stir rake 713; ventilated net 714; pin 715; discharge duct 716; control valve 717.
The specific embodiment
The present invention is described in further detail below in conjunction with accompanying drawing and specific embodiment.
As shown in Figure 1, the granulation unit, comprise mixer-granulator 2, rotating type granulating machine 4, spherical shot-blasting machine 6, boiling drier 7, it is characterized in that: also comprise frame 1, described mixer-granulator 2, rotating type granulating machine 4, spherical shot-blasting machine 6 and boiling drier 7 are fixedly installed on the frame 1; Described mixer-granulator 2 is in rotating type granulating machine 4 tops; Described granulator dump skip 3 is between mixer-granulator 2 and the rotating type granulating machine 4; Described spherical shot-blasting machine 6 is in the below of rotating type granulating machine 4; Described boiling drier 7 is in a side of spherical shot-blasting machine 6.
The granulation unit also comprises granulator dump skip 3, and described granulator dump skip 3 is fixedly installed on the frame 1, and is between mixer-granulator 2 and the rotating type granulating machine 4; The feeding mouth position of described granulator dump skip 3 is corresponding with the discharging opening position of mixer-granulator 2, and the discharging opening position is corresponding with the feeding mouth position of rotating type granulating machine 4.
The described granulator dump skip 5 that also comprises, described granulator dump skip 5 is fixedly installed on the frame 1, and is between spherical shot-blasting machine 6 and the rotating type granulating machine 4; The feeding mouth position of described granulator dump skip 5 is corresponding with the discharging opening position of rotating type granulating machine 4, and the discharging opening position is corresponding with the feeding mouth position of spherical shot-blasting machine 6.
As shown in Figure 2; described mixer-granulator 2 also comprises water filling device 21; described water filling device 21 is fixedly mounted on the frame 1; described water filling device 21 comprises water injecting tank 212 and water injection pipe 213; described water injecting tank 212 links to each other with mixer-granulator 2 by water injection pipe 213; on described water injecting tank 212 sidewalls glass-tube liquid level meter 214 that is connected with water injecting tank 212 is installed, on the described water injection pipe 213 switch valve 215 is installed.
As shown in Figure 3; described granulator dump skip 3 comprises hopper body 31, beche 32; cushion block 34; described beche 32 is fixedly mounted on the lateral wall of hopper body 31 by cushion block 34; beche 32 links to each other with air compressor 1, and the inside of described granulator dump skip 3 also is provided with a screw feeder that links to each other with motor 35.
Such as Fig. 4, shown in Figure 5; described granulator dump skip 5; comprise discharging body 2 51, valve 52, connecting rod 1, air pump 1, air compressor 2 55; described valve 52 is movably connected in discharging body 2 51 bottoms by axle; one end of described connecting rod 1 is fixedly connected with the axle of valve 52; the other end of connecting rod 1 links to each other with described air pump 1, and described air pump 1 links to each other with described air compressor 2 55 by tracheae, valve 52 and granulator dump skip 5 bottoms to go out mouth-shaped consistent.
Such as Fig. 6, shown in Figure 7, described spherical shot-blasting machine 6 is equipped with intelligent unloading controller 61, described intelligent unloading controller 61 comprises discharging cylinder 611, discharging is cylinder 612 tiltedly, air pump 2 613, valve piece 614, air compressor 3 615, described discharging cylinder 611 is installed on the outer wall of spherical shot-blasting machine 6, inside UNICOM with spherical shot-blasting machine 6, described discharging tiltedly cylinder 612 is fixedly mounted on discharging cylinder 611 lower ends, and with the oblique inside UNICOM of cylinder 612 of discharging, described air pump 2 613 is fixedly connected on discharging cylinder 611 another sides, described valve piece 614 is in the inside of discharging cylinder 611, and be fixedly connected on the connecting rod two of air pump 2 613, described air pump 613 links to each other with air compressor 3 615, and the shape of described valve piece 614 is corresponding with the inner wall section shape of discharging cylinder 611.
Such as Fig. 8, Fig. 9, shown in Figure 10, described boiling drier 7 contains drying machine hopper 71, comprise hopper body 3 711, stir rake motor 712, stir rake 713, ventilated net 714, pin 715, the described rake motor 712 that stirs is fixedly installed on hopper body 3 711 inwalls by feet, described stir the rake 713 by motor shaft with stir the rake motor 712 link to each other, described ventilated net 714 is fixedly installed in the bottom of hopper body 3 711, described lever 715 is fixedly installed on the inwall of hopper body 3 711, and is in and stirs between the terminal and ventilated net 714 of rake 713.
The quantity of described pin 715 is 2 to 4, is parallel equidistant between the described pin 715 and distributes.
Described drying machine hopper 71 also comprises discharge duct 716 and control valve 717, has through hole on described drying machine hopper 71 sidewalls, and the through hole on described discharge duct 716 and drying machine hopper 71 sidewalls is fixedly linked, and described discharge duct 716 exits are provided with control valve 717.
Claims (10)
1. granulation unit, comprise mixer-granulator (2), rotating type granulating machine (4), spherical shot-blasting machine (6), boiling drier (7), it is characterized in that: also comprise frame (1), described mixer-granulator (2), rotating type granulating machine (4), spherical shot-blasting machine (6) and boiling drier (7) are fixedly installed on the frame (1); Described mixer-granulator (2) is in rotating type granulating machine (4) top; Described spherical shot-blasting machine (6) is in the below of rotating type granulating machine (4); Described boiling drier (7) is in a side of spherical shot-blasting machine (6).
2. granulation unit according to claim 1, it is characterized in that: also comprise granulator dump skip (3), described granulator dump skip (3) is fixedly installed on the frame (1), and is between mixer-granulator (2) and the rotating type granulating machine (4); The feeding mouth position of described granulator dump skip (3) is corresponding with the discharging opening position of mixer-granulator (2), and the discharging opening position is corresponding with the feeding mouth position of rotating type granulating machine (4).
3. granulation unit according to claim 1 and 2, it is characterized in that: also comprise granulator dump skip (5), described granulator dump skip (5) is fixedly installed on the frame (1), and is between spherical shot-blasting machine (6) and the rotating type granulating machine (4); The feeding mouth position of described granulator dump skip (5) is corresponding with the discharging opening position of rotating type granulating machine (4), and the discharging opening position is corresponding with the feeding mouth position of spherical shot-blasting machine (6).
4. granulation unit according to claim 1 and 2; it is characterized in that: described mixer-granulator (2) also comprises water filling device (21); described water filling device (21) is fixedly mounted on the frame (1); described water filling device (21) comprises water injecting tank (212) and water injection pipe (213); described water injecting tank (212) links to each other with mixer-granulator (2) by water injection pipe (213); the glass-tube liquid level meter (214) that is connected with water injecting tank (212) is installed on described water injecting tank (212) sidewall, switch valve (215) is installed on the described water injection pipe (213).
5. granulation unit according to claim 2; it is characterized in that: described granulator dump skip (3) comprises hopper body (31), beche (32); cushion block (34); described beche (32) is fixedly mounted on the lateral wall of hopper body (31) by cushion block (34); beche (32) links to each other with air compressor one (33), and the inside of described granulator dump skip (3) also is provided with a screw feeder that links to each other with motor (35).
6. granulation unit according to claim 3; it is characterized in that: described granulator dump skip (5); comprise discharging body two (51); valve (52); connecting rod one (53); air pump one (54); air compressor two (55); described valve (52) is movably connected in discharging body two (51) bottoms by axle; one end of described connecting rod one (53) is fixedly connected with the axle of valve (52); the other end of connecting rod one (53) links to each other with described air pump one (54); described air pump one (54) links to each other with described air compressor two (55) by tracheae, valve (52) and granulator dump skip (5) bottom to go out mouth-shaped consistent.
7. granulation unit according to claim 1 and 2; it is characterized in that: described spherical shot-blasting machine (6) is equipped with intelligent unloading controller (61); described intelligent unloading controller (61) comprises discharging cylinder (611); discharging is cylinder (612) tiltedly; air pump two (613); valve piece (614); air compressor three (615); described discharging cylinder (611) is installed on the outer wall of spherical shot-blasting machine (6); inside UNICOM with spherical shot-blasting machine (6); described discharging tiltedly cylinder (612) is fixedly mounted on discharging cylinder (611) lower end; and with the oblique inside UNICOM of cylinder (612) of discharging; described air pump two (613) is fixedly connected on discharging cylinder (611) another side; described valve piece (614) is in the inside of discharging cylinder (611); and be fixedly connected on the connecting rod two of air pump two (613); described air pump (613) links to each other with air compressor three (615), and the shape of described valve piece (614) is corresponding with the inner wall section shape of discharging cylinder (611).
8. granulation unit according to claim 1 and 2; it is characterized in that: described boiling drier (7) contains drying machine hopper (71); described drying machine hopper (71) comprises hopper body three (711); stir rake motor (712); stir rake (713); ventilated net (714); pin (715); the described rake motor (712) that stirs is fixedly installed on hopper body three (711) inwalls by feet; described stir rake (713) by motor shaft with stir the rake motor (712) link to each other; described ventilated net (714) is fixedly installed in the bottom of hopper body three (711); described lever (715) is fixedly installed on the inwall of hopper body three (711), and is in and stirs between the terminal and ventilated net (714) of rake (713).
9. granulation unit according to claim 8, it is characterized in that: the quantity of described pin (715) is 2 to 4, is parallel equidistant between the described pin (715) and distributes.
10. granulation unit according to claim 8; it is characterized in that: described drying machine hopper (71) also comprises discharge duct (716) and control valve (717); have through hole on described drying machine hopper (71) sidewall; through hole on described discharge duct (716) and drying machine hopper (71) sidewall is fixedly linked, and described discharge duct (716) exit is provided with control valve (717).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220136712 CN202778406U (en) | 2012-04-01 | 2012-04-01 | Granulator unit |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220136712 CN202778406U (en) | 2012-04-01 | 2012-04-01 | Granulator unit |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202778406U true CN202778406U (en) | 2013-03-13 |
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ID=47805751
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220136712 Expired - Fee Related CN202778406U (en) | 2012-04-01 | 2012-04-01 | Granulator unit |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202778406U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626598A (en) * | 2012-04-01 | 2012-08-08 | 江西天佳实业有限公司 | Granulating unit |
| CN103920420A (en) * | 2014-05-06 | 2014-07-16 | 江阴市永威机械有限公司 | Granulator for coating grains |
| CN106582439A (en) * | 2016-12-12 | 2017-04-26 | 宜春万申制药机械有限公司 | Intelligent integrated mixed pharmaceutical experiment system |
-
2012
- 2012-04-01 CN CN 201220136712 patent/CN202778406U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102626598A (en) * | 2012-04-01 | 2012-08-08 | 江西天佳实业有限公司 | Granulating unit |
| CN103920420A (en) * | 2014-05-06 | 2014-07-16 | 江阴市永威机械有限公司 | Granulator for coating grains |
| CN103920420B (en) * | 2014-05-06 | 2016-06-08 | 江阴市永威机械有限公司 | A kind of coating particles granulator |
| CN106582439A (en) * | 2016-12-12 | 2017-04-26 | 宜春万申制药机械有限公司 | Intelligent integrated mixed pharmaceutical experiment system |
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130313 Termination date: 20150401 |
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| EXPY | Termination of patent right or utility model |