CN102626598B - Granulating unit - Google Patents

Granulating unit Download PDF

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Publication number
CN102626598B
CN102626598B CN201210095405.9A CN201210095405A CN102626598B CN 102626598 B CN102626598 B CN 102626598B CN 201210095405 A CN201210095405 A CN 201210095405A CN 102626598 B CN102626598 B CN 102626598B
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CN
China
Prior art keywords
granulator
hopper
machine
discharging
dump skip
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Expired - Fee Related
Application number
CN201210095405.9A
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Chinese (zh)
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CN102626598A (en
Inventor
肖世平
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JIANGXI TIANJIA ANIMAL PHARMACEUTICAL CO., LTD.
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JIANGXI TIANJIA ENTERPRISE CO Ltd
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Priority to CN201210095405.9A priority Critical patent/CN102626598B/en
Publication of CN102626598A publication Critical patent/CN102626598A/en
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Publication of CN102626598B publication Critical patent/CN102626598B/en
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Abstract

The invention discloses a system for manufacturing a powder material into granules, and particularly relates to a granulating unit. The granulating unit comprises a mixing granulator, a rotary granulator, a spherical shot blasting machine, a boiling dryer and a stand, wherein the mixing granulator, the rotary granulator, the spherical shot blasting machine and the boiling dryer are fixedly arranged on the stand; the mixing granulator is positioned above the rotary granulator; a granulator discharge hopper is positioned between the mixing granulator and the rotary granulator; the spherical shot blasting machine is positioned below the rotary granulator; and the boiling dryer is positioned on one side of the spherical shot blasting machine. According to the granulating unit, the conventional equipment is organically connected into an integrated automatic production line without being manually transported to next equipment; and operations such as addition, operation and output are performed, so that a large amount of repeated labor is omitted, manpower and material resources are saved, the production cost is reduced, and the production efficiency is greatly increased.

Description

A kind of granulation unit
Technical field
The present invention designs a kind of system that powder material is made into particle, relates in particular to a kind of granulation unit.
Background technology
In industries such as chemicals, feed addictives, powder material need to be made into granular material.The equipment using in prior art mainly contains: mixer-granulator, rotating type granulating machine, spherical shot-blasting machine, boiling drier.Process, for material is processed according to the order of the said equipment, finally draws granular material.In actual production process, find that the said equipment contains following defect.
One, the said equipment is all specific installation independently separately, and material, after an equipment processes, need to manually be transported to next equipment, then add, the operation such as operation, output, comprised a large amount of repeated labors, manpower and materials are caused to waste.And owing to substantially can saying without automation, so cause production efficiency lower.
Two, the modified water filling of mixer-granulator need to be leaned on artificial portable water filling, waste time and energy, and amount of water is difficult to accurate grasp in pelletization, easily causes that the particle of making is inhomogeneous, dust is many, be difficult to form the problems such as particle.In addition; some mixer-granulator is provided with dump skip; pulverizer can be set directly to the below of dump skip; the material that granulator processes can directly enter pulverizer by dump skip; but existing dump skip is all stainless steel manufacture, due to the viscosity of material, in blanking process, material is easy to stick to feed bin inwall; cause blanking velocity slow, reduced production efficiency.
Three, the dump skip of existing rotating type granulating machine is too simple, and the particle that granulator processes is directly added in shot-blasting machine by a funnelform dump skip, and granulator processes how many materials, just how many materials is sent into shot-blasting machine.And the device for discharging of existing spherical shot-blasting machine is also fairly simple, material is by the process of Shot Blasting in shot-blasting machine, and once in motion, to exit, is just dished out at once.So, material is uncontrollable by the time of Shot Blasting in shot-blasting machine, and causing material ball blast time in shot-blasting machine to have longly has shortly, affects the quality of ball blast.
When four, existing drying machine hopper is worked, the ventilated net of bottom is subject to airflow influence, easily upwards heaves, and causes stirring claw and easily contacts with ventilated net and produce friction, very easily causes the breakage of ventilated net.And existing hopper adopts tipping discharging, and discharging is thorough not, also needs manual method that material is scooped out from hopper, wastes time and energy, operating efficiency is low.
Summary of the invention
The present invention is directed to the deficiencies in the prior art, provide a kind of and greatly enhance productivity and the granulation unit of the quality of production
Technical scheme of the present invention is to realize like this.
A granulation unit, comprises mixer-granulator, rotating type granulating machine, spherical shot-blasting machine, boiling drier, also comprises frame, and described mixer-granulator, rotating type granulating machine, spherical shot-blasting machine and boiling drier are fixedly installed in frame; Described mixer-granulator is in rotating type granulating machine top; Described granulator dump skip is between mixer-granulator and rotating type granulating machine; The below of described spherical shot-blasting machine in rotating type granulating machine; The side of described boiling drier in spherical shot-blasting machine.
Described granulation unit also comprises granulator dump skip, and described granulator dump skip is fixedly installed in frame, and between mixer-granulator and rotating type granulating machine; The feeding mouth position of described granulator dump skip is corresponding with the discharging opening position of mixer-granulator, and discharging opening position is corresponding with the feeding mouth position of rotating type granulating machine.
The described granulator dump skip that also comprises, described granulator dump skip is fixedly installed in frame, and between spherical shot-blasting machine and rotating type granulating machine; The feeding mouth position of described granulator dump skip is corresponding with the discharging opening position of rotating type granulating machine, and discharging opening position is corresponding with the feeding mouth position of spherical shot-blasting machine.
Described mixer-granulator also comprises water filling device; described water filling device is fixedly mounted in frame; described water filling device comprises water injecting tank and water injection pipe; described water injecting tank is connected with mixer-granulator by water injection pipe; on described water injecting tank sidewall, the glass-tube liquid level meter being connected with water injecting tank is installed, on described water injection pipe, switch valve is installed.
Described granulator dump skip comprises hopper body, beche; cushion block; described beche is fixedly mounted on by cushion block on the lateral wall of hopper body, and beche is connected with air compressor one, and the inside of described granulator dump skip is also provided with a screw feeder being connected with motor.
Described granulator dump skip; comprise discharging body two, valve, connecting rod one, air pump one, air compressor; described valve is movably connected in discharging body two bottoms by axle; one end of described connecting rod one is fixedly connected with the axle of valve; the other end of connecting rod one is connected with described air pump one; described air pump one is connected with described air compressor two by tracheae, valve and granulator dump skip bottom to go out mouth-shaped consistent.
Described spherical shot-blasting machine is provided with intelligent unloading controller, described intelligent unloading controller comprises discharging cylinder, the oblique cylinder of discharging, air pump two, valve piece, air compressor three, described discharging cylinder is arranged on the outer wall of spherical shot-blasting machine, inside UNICOM with spherical shot-blasting machine, described discharging tiltedly cylinder is fixedly mounted on discharging cylinder lower end, and with the oblique inside UNICOM of cylinder of discharging, described air pump two is fixedly connected on discharging cylinder another side, the inside of described valve piece in discharging cylinder, and be fixedly connected on the connecting rod two of air pump two, described air pump is connected with air compressor three, the shape of described valve piece is corresponding with the inner wall section shape of discharging cylinder.
Described boiling drier contains drying machine hopper, comprise hopper body three, stir rake motor, stir rake, ventilated net, pin, the described rake motor that stirs is fixedly installed on hopper body three inwalls by feet, described stir rake by motor shaft with stir rake motor be connected, described ventilated net is fixedly installed in the bottom of hopper body three, described pin is fixedly installed on the inwall of hopper body three, and in stirring between rake end and ventilated net.
The quantity of described pin is 2 to 4, is parallel equidistant and distributes between described gear.
Described drying machine hopper also comprises discharge duct and control valve, on described drying machine hopper side wall, has through hole, and the through hole on described discharge duct and drying machine hopper side wall is fixedly linked, and described discharge duct exit is provided with control valve.
Adopt after design of the present invention, tool has the following advantages.
One, the present invention is organic by existing equipment, the automatic production line of the formula that links into an integrated entity, do not need to be manually transported to next equipment, add again, the operation such as operation, output, removed a large amount of repeated labors from, save manpower and materials, reduced production cost, and greatly improved production efficiency.
Two, the water injecting tank due to mixer-granulator is connected with granulator itself by water injection pipe, has save the trouble of workman's manual priming, enhances productivity.And on water injecting tank sidewall, being provided with glass-tube liquid level meter and switch valve, workman can accurately control the modified amount of water of granulating according to the needs of producing, and has greatly improved product quality.And beche is set on the lateral wall of granulator dump skip, in blanking process, it can automatically constantly beat hopper body and make its vibration, thereby material can not sticked in hopper inner body wall, has accelerated blanking velocity, has improved production efficiency.Meanwhile, the screw feeder arranging in dump skip can be set the speed of moving by artificial, thereby has reached the amount that accurate control material enters granulator, has improved the quality of production.
Three, granulator dump skip is owing to being provided with valve; can control its switching by the air pump being connected with valve; so; by setting the time of valve opening and closing; after can controlling the material amount that accumulative total is certain granulator dump skip processing from granulator; open again valve material is sent in shot-blasting machine and carried out ball blast operation, reached pulsed effect high-volume.And because spherical shot-blasting machine is provided with air pump and the valve piece being connected with air pump, can control it by air pump and open and close, so, the time opening and closing by setting air pump control valve piece, just can control material in shot-blasting machine by the time of Shot Blasting.So just, improve the quality of material ball blast, avoided the phenomenon that occurs that the ball blast time is different in size.But also realized automation control, improved production efficiency.
Four, by pin being installed stirring between rake end and ventilated net of drying machine feed hopper bottom, can effectively prevent that ventilated net from heaving, thereby avoid the regular wearing and tearing of ventilated net, improved operating efficiency, reduced again production cost.And during drying machine hopper discharge by hopper tipping, open control valve, material is just poured out from discharge duct automatically, has save the trouble of manually scooping out material, time saving and energy saving, has greatly improved operating efficiency.And by the size of joystick control valve piece folding, can also realize the control to material flow.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is mixer-granulator structural representation of the present invention.
Fig. 3 is the structural representation of granulator dump skip of the present invention.
Fig. 4 is the structural representation of granulator dump skip of the present invention.
Fig. 5 is the top view structural representation of valve in Fig. 4 of the present invention, connecting rod one and an air pump part.
Fig. 6 is the structural representation of the spherical shot-blasting machine of the present invention.
Fig. 7 is the structural representation of the spherical shot-blasting machine intelligent unloading controller of the present invention.
Fig. 8 is the structural representation of drying machine hopper of the present invention.
Fig. 9 is the top view structural representation of Fig. 8 of the present invention.
Figure 10 removes in Fig. 1 stir rake motor and stir the structural representation after rake.
In figure, frame 1, mixer-granulator 2, water filling device 21, water injecting tank 212, water injection pipe 213, glass-tube liquid level meter 214, switch valve 215, granulator dump skip 3, hopper body 31, beche 32, air compressor 1, cushion block 34, screw feeder 35, rotating type granulating machine 4, granulator dump skip 5, discharging body 2 51, valve 52, connecting rod 1, air pump 1, air compressor 2 55, spherical shot-blasting machine 6, intelligent unloading controller 61, discharging cylinder 611, discharging is cylinder 612 tiltedly, air pump 2 613, valve piece 614, air compressor 3 615, boiling drier 7, drying machine hopper 71, hopper body 3 711, stir rake motor 712, stir rake 713, ventilated net 714, pin 715, discharge duct 716, control valve 717.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment, the present invention is described in further detail.
As shown in Figure 1, granulation unit, comprise mixer-granulator 2, rotating type granulating machine 4, spherical shot-blasting machine 6, boiling drier 7, it is characterized in that: also comprise frame 1, described mixer-granulator 2, rotating type granulating machine 4, spherical shot-blasting machine 6 and boiling drier 7 are fixedly installed in frame 1; Described mixer-granulator 2 is in rotating type granulating machine 4 tops; Described granulator dump skip 3 is between mixer-granulator 2 and rotating type granulating machine 4; The below of described spherical shot-blasting machine 6 in rotating type granulating machine 4; The side of described boiling drier 7 in spherical shot-blasting machine 6.
Granulation unit also comprises granulator dump skip 3, and described granulator dump skip 3 is fixedly installed in frame 1, and between mixer-granulator 2 and rotating type granulating machine 4; The feeding mouth position of described granulator dump skip 3 is corresponding with the discharging opening position of mixer-granulator 2, and discharging opening position is corresponding with the feeding mouth position of rotating type granulating machine 4.
The described granulator dump skip 5 that also comprises, described granulator dump skip 5 is fixedly installed in frame 1, and between spherical shot-blasting machine 6 and rotating type granulating machine 4; The feeding mouth position of described granulator dump skip 5 is corresponding with the discharging opening position of rotating type granulating machine 4, and discharging opening position is corresponding with the feeding mouth position of spherical shot-blasting machine 6.
As shown in Figure 2; described mixer-granulator 2 also comprises water filling device 21; described water filling device 21 is fixedly mounted in frame 1; described water filling device 21 comprises water injecting tank 212 and water injection pipe 213; described water injecting tank 212 is connected with mixer-granulator 2 by water injection pipe 213; on described water injecting tank 212 sidewalls, the glass-tube liquid level meter 214 being connected with water injecting tank 212 is installed, on described water injection pipe 213, switch valve 215 is installed.
As shown in Figure 3; described granulator dump skip 3 comprises hopper body 31, beche 32; cushion block 34; described beche 32 is fixedly mounted on the lateral wall of hopper body 31 by cushion block 34; beche 32 is connected with air compressor 1, and the inside of described granulator dump skip 3 is also provided with a screw feeder being connected with motor 35.
As shown in Figure 4, Figure 5; described granulator dump skip 5; comprise discharging body 2 51, valve 52, connecting rod 1, air pump 1, air compressor 2 55; described valve 52 is movably connected in discharging body 2 51 bottoms by axle; one end of described connecting rod 1 is fixedly connected with the axle of valve 52; the other end of connecting rod 1 is connected with described air pump 1, and described air pump 1 is connected with described air compressor 2 55 by tracheae, valve 52 and granulator dump skip 5 bottoms to go out mouth-shaped consistent.
As Fig. 6, shown in Fig. 7, described spherical shot-blasting machine 6 is provided with intelligent unloading controller 61, described intelligent unloading controller 61 comprises discharging cylinder 611, discharging is cylinder 612 tiltedly, air pump 2 613, valve piece 614, air compressor 3 615, described discharging cylinder 611 is arranged on the outer wall of spherical shot-blasting machine 6, inside UNICOM with spherical shot-blasting machine 6, described discharging tiltedly cylinder 612 is fixedly mounted on discharging cylinder 611 lower ends, and with the oblique inside UNICOM of cylinder 612 of discharging, described air pump 2 613 is fixedly connected on discharging cylinder 611 another sides, the inside of described valve piece 614 in discharging cylinder 611, and be fixedly connected on the connecting rod two of air pump 2 613, described air pump 2 613 is connected with air compressor 3 615, the shape of described valve piece 614 is corresponding with the inner wall section shape of discharging cylinder 611.
As shown in Fig. 8, Fig. 9, Figure 10, described boiling drier 7 contains drying machine hopper 71, comprise hopper body 3 711, stir rake motor 712, stir rake 713, ventilated net 714, pin 715, the described rake motor 712 that stirs is fixedly installed on hopper body 3 711 inwalls by feet, described stir rake 713 by motor shaft with stir rake motor 712 be connected, described ventilated net 714 is fixedly installed in the bottom of hopper body 3 711, described pin 715 is fixedly installed on the inwall of hopper body 3 711, and in stirring between rake 713 ends and ventilated net 714.
The quantity of described pin 715 is 2 to 4, is parallel equidistant and distributes between described pin 715.
Described drying machine hopper 71 also comprises discharge duct 716 and control valve 717, on described drying machine hopper 71 sidewalls, has through hole, and described discharge duct 716 is fixedly linked with the through hole on drying machine hopper 71 sidewalls, and described discharge duct 716 exits are provided with control valve 717.

Claims (1)

1. a granulation unit, comprise mixer-granulator (2), rotating type granulating machine (4), spherical shot-blasting machine (6), boiling drier (7), it is characterized in that: also comprise frame (1), described mixer-granulator (2), rotating type granulating machine (4), spherical shot-blasting machine (6) and boiling drier (7) are fixedly installed in frame (1); Described mixer-granulator (2) is in rotating type granulating machine (4) top; The below of described spherical shot-blasting machine (6) in rotating type granulating machine (4); The side of described boiling drier (7) in spherical shot-blasting machine (6);
Described granulation unit also comprises granulator dump skip (3), and it is upper that described granulator dump skip (3) is fixedly installed in frame (1), and between mixer-granulator (2) and rotating type granulating machine (4); The feeding mouth position of described granulator dump skip (3) is corresponding with the discharging opening position of mixer-granulator (2), and discharging opening position is corresponding with the feeding mouth position of rotating type granulating machine (4);
Described granulation unit also comprises granulator dump skip (5), and it is upper that described granulator dump skip (5) is fixedly installed in frame (1), and between spherical shot-blasting machine (6) and rotating type granulating machine (4); The feeding mouth position of described granulator dump skip (5) is corresponding with the discharging opening position of rotating type granulating machine (4), and discharging opening position is corresponding with the feeding mouth position of spherical shot-blasting machine (6);
Described mixer-granulator (2) also comprises water filling device (21), described water filling device (21) is fixedly mounted in frame (1), described water filling device (21) comprises water injecting tank (212) and water injection pipe (213), described water injecting tank (212) is connected with mixer-granulator (2) by water injection pipe (213), the glass-tube liquid level meter (214) being connected with water injecting tank (212) is installed on described water injecting tank (212) sidewall, switch valve (215) is installed on described water injection pipe (213);
Described granulator dump skip (3) comprises hopper body (31), beche (32), cushion block (34), described beche (32) is fixedly mounted on the lateral wall of hopper body (31) by cushion block (34), beche (32) is connected with air compressor one (33), and the inside of described granulator dump skip (3) is also provided with a screw feeder being connected with motor (35);
Described granulator dump skip (5), comprise discharging body two (51), valve (52), connecting rod one (53), air pump one (54), air compressor two (55), described valve (52) is movably connected in discharging body two (51) bottoms by axle, one end of described connecting rod one (53) is fixedly connected with the axle of valve (52), the other end of connecting rod one (53) is connected with described air pump one (54), described air pump one (54) is connected with described air compressor two (55) by tracheae, valve (52) and granulator dump skip (5) bottom to go out mouth-shaped consistent,
Described spherical shot-blasting machine (6) is provided with intelligent unloading controller (61), described intelligent unloading controller (61) comprises discharging cylinder (611), discharging is cylinder (612) tiltedly, air pump two (613), valve piece (614), air compressor three (615), described discharging cylinder (611) is arranged on the outer wall of spherical shot-blasting machine (6), inside UNICOM with spherical shot-blasting machine (6), described discharging tiltedly cylinder (612) is fixedly mounted on discharging cylinder (611) lower end, and with the oblique inside UNICOM of cylinder (612) of discharging, described air pump two (613) is fixedly connected on discharging cylinder (611) another side, the inside of described valve piece (614) in discharging cylinder (611), and be fixedly connected on the connecting rod two of air pump two (613), described air pump two (613) is connected with air compressor three (615), the shape of described valve piece (614) is corresponding with the inner wall section shape of discharging cylinder (611),
Described boiling drier (7) contains drying machine hopper (71), described drying machine hopper (71) comprises hopper body three (711), stir rake motor (712), stir rake (713), ventilated net (714), pin (715), the described rake motor (712) that stirs is fixedly installed on hopper body three (711) inwalls by feet, described stir rake (713) by motor shaft with stir rake motor (712) be connected, described ventilated net (714) is fixedly installed in the bottom of hopper body three (711), described pin (715) is fixedly installed on the inwall of hopper body three (711), and in stirring between rake (713) end and ventilated net (714),
The quantity of described pin (715) is 2 to 4, is parallel equidistant and distributes between described pin (715);
Described drying machine hopper (71) also comprises discharge duct (716) and control valve (717), on described drying machine hopper (71) sidewall, have through hole, described discharge duct (716) is fixedly linked with the through hole on drying machine hopper (71) sidewall, and described discharge duct (716) exit is provided with control valve (717).
CN201210095405.9A 2012-04-01 2012-04-01 Granulating unit Expired - Fee Related CN102626598B (en)

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Application Number Priority Date Filing Date Title
CN201210095405.9A CN102626598B (en) 2012-04-01 2012-04-01 Granulating unit

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Application Number Priority Date Filing Date Title
CN201210095405.9A CN102626598B (en) 2012-04-01 2012-04-01 Granulating unit

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CN102626598B true CN102626598B (en) 2014-03-05

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Publication number Priority date Publication date Assignee Title
CN105055168B (en) * 2015-09-16 2018-10-12 浙江迦南科技股份有限公司 A kind of drug granule granulating system

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CN201848225U (en) * 2010-04-28 2011-06-01 哈尔滨纳诺医药化工设备有限公司 CCS granulation module system
CN202070324U (en) * 2011-05-24 2011-12-14 漳浦丰滋雅食品有限公司 Powder granulator
CN202778406U (en) * 2012-04-01 2013-03-13 江西天佳实业有限公司 Granulator unit

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Address after: 330200, No. 161 Bei Liang Road, Nanchang, Jiangxi, Nanchang County

Patentee after: Jiangxi Tianjia Biological Engineering Co., Ltd.

Address before: 330200, No. 001 Bei Liang Bei Road, Liantang Town, Nanchang, Jiangxi, Nanchang County

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Address after: 330200, No. 283 Bei Liang Road, Nanchang, Jiangxi, Nanchang County

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