CN202758230U - Workstation state detection system of automobile assembly line - Google Patents
Workstation state detection system of automobile assembly line Download PDFInfo
- Publication number
- CN202758230U CN202758230U CN2012204403328U CN201220440332U CN202758230U CN 202758230 U CN202758230 U CN 202758230U CN 2012204403328 U CN2012204403328 U CN 2012204403328U CN 201220440332 U CN201220440332 U CN 201220440332U CN 202758230 U CN202758230 U CN 202758230U
- Authority
- CN
- China
- Prior art keywords
- assembly line
- main control
- control computer
- workstation
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- General Factory Administration (AREA)
Abstract
The utility model provides a workstation state detection system of an automobile assembly line which consists of multiple workstations. The workstation state detection system is characterized by comprising a main control computer, switch signal acquisition devices, and an emergency stop button and a material-waiting button disposed on each workstation; output terminals of the emergency stop buttons and the material-waiting buttons are connected with input terminals of the switch signal acquisition devices; signal output terminals of the switch signal acquisition devices are connected with the main control computer. The workstation state detection system realizes real-time monitoring of each workstation of the assembly line, can display, record shutdown reasons and shutdown time of each workstation, and reminds relative workers to take countermeasures in time, thereby preventing unreasonable and long-time shutdown of the assembly line and guaranteeing working efficiency of the assembly line. Through analysis of recorded data in the main control computer, long-term stable operation of an automobile production line is guaranteed, a bottleneck problem affecting the operation of the production line is solved, and the working efficiency is improved.
Description
Technical field
The utility model relates to a kind of station condition detecting system of automobile assembly line, in particular, but relates in particular to a kind of real-time detection, record the station condition detecting system of the automobile assembly line of the state of each station and inquiry and analysis.
Background technology
Automobile assembly line is comprised of many stations, is provided with stop button on each station on the existing assembly line, goes wrong or during abnormal conditions, presses stop button, and whole production line will all shut down.Owing to stopping line and can't determine it is which station at every turn, how long stopped, what reason causes, having stopped several times the information such as line in this day all can't real time record, give to produce to analyze and brought difficulty, in the urgent need to set up a cover system can to whole assembly line stop that line records, timing and statistics form form, find out by analytical statement and to stop the line reason, in time pinpoint the problems, eliminate production bottleneck, guarantee the on time payment of product.
Summary of the invention
The utility model is in order to overcome the shortcoming of above-mentioned technical matters, but provides a kind of real-time detection, record the station condition detecting system of the automobile assembly line of the state of each station and inquiry and analysis.
The station condition detecting system of automobile assembly line of the present utility model, automobile assembly line is comprised of a plurality of stations, and its special feature is: described station condition detecting system comprises main control computer, switching signal collector and is arranged at scram button and button to be expected on each station; The output terminal of described scram button and button to be expected is connected with the input end of switching signal collector, and the signal output part of switching signal collector is connected with main control computer.
Scram button and button to be expected are arranged on each station of automobile assembly line, when having emergency condition to occur or lacking the material phenomenon and occur, the staff on the corresponding station can by press scram button, button to be expected forces assembly line out of service.The switching signal collector is used for detecting on the station in real time whether have button to press, and is pressed if any button, and the button that then will be pressed is encoded, and transfers to main control computer.Operation has a corresponding management software on the main control computer, in order to station information, assembly line reason out of service and time out of service are shown, and realizes memory action to data.
The station condition detecting system of automobile assembly line of the present utility model, described main control computer also is connected with a plurality of Net-connected computers by LAN (Local Area Network).Net-connected computer carries out communication by LAN (Local Area Network) and main control computer, both can consult at any time the automobile assembly line running status of storing on the main control computer, also can with the mutual communication of main control computer, realize the real-time management function to automobile assembly line.
The station condition detecting system of automobile assembly line of the present utility model, the quantity of described switching signal collector are 4, and each switching signal collector has 8 way switch amount detection port; Switching value signal picker and main control computer carry out communication by the RS485 bus.Adopt 4 to have the switching value signal picker that 8 way switch amounts detect, can realize the detection to 16 stations.
The beneficial effects of the utility model are: station condition detecting system of the present utility model; by the switching signal collector that button state on the station is detected is set; and the main control computer that communicates with the switching signal collector; effectively realized the Real Time Monitoring to each station of assembly line; can show in real time and record shutdown reason, the stop time of each station; and remind the relevant work personnel in time to make countermeasure; avoid unreasonable, the long parking of assembly line, guaranteed to greatest extent the work efficiency of assembly line.By the analysis to the main control computer identifying recording layer, can guarantee the long-term stability operation of auto production line, solved the bottleneck problem that affects the production line operation, improved work efficiency.
Description of drawings
Fig. 1 is the structure principle chart of station condition detecting system of the present utility model;
Fig. 2 is the circuit theory diagrams of station condition detecting system of the present utility model;
Fig. 3 is data acquisition schematic diagram in the station condition detecting system of the present utility model;
Fig. 4 is the process flow diagram of station condition detection method of the present utility model.
Among the figure: 1 automobile assembly line, 2 scram buttons, 3 buttons to be expected, 4 switching signal collectors, 5 main control computers, 6 LAN (Local Area Network), 7 Net-connected computers.
Embodiment
The utility model is described in further detail below in conjunction with accompanying drawing and embodiment.
As depicted in figs. 1 and 2, provided respectively structure principle chart and the circuit theory diagrams of station condition detecting system of the present utility model, it comprises automobile assembly line 1, scram button 2, button to be expected 3, switching signal collector 4, main control computer 5, LAN (Local Area Network) 6, Net-connected computer 7; Shown automobile assembly line 1 is comprised of all multistation, is provided with scram button 2 and button 3 to be expected on each station, in order to occuring under emergency condition or the scarce material state, corresponding staff stops the operation of assembly line by pressing the corresponding button.
Each scram button 2 all is connected with the input end of switching signal collector 4 with button 3 to be expected, the output terminal of switching signal collector 4 and main control computer 5 communicate.Switching signal collector 4 is for detection of the state of each scram button 2 and button 3 to be expected, and the information that detects is sent in the main control computer 5.Operation has corresponding management software in the main control computer 5, so as to the state of each station, cause detect reason, the down time that assembly line stops, demonstration and record, monitor, make countermeasure and analytic statistics for personnel, so that whole automobile assembly line reaches optimal operational condition.Main control computer 5 also is connected with Net-connected computer 7 by LAN (Local Area Network) 6, and Net-connected computer 7 can comprise the computing machine of management material, by with communication and the data sharing of main control computer 5, reach the best management of assembly line.
As shown in Figure 3, be data acquisition schematic diagram in the station condition detecting system of the present utility model, in the process of using, can adopt 4 to have the switching value signal picker 4 that 8 way switch amounts detect, totally 32 on off states (16 urgency stop, 16 wait to expect) can be realized the detection to 16 stations; The data communication device that gathers is crossed the RS485 bus transfer to main control computer 5, decodes and shows in real time and record by special software.The data of record comprise the generation moment, the duration of each on off state.
Main control computer 5 has the query function of each station status data, can show this station former 60 days and the shutdown on the same day or the detailed moment to be expected.Initial and the expired date of input inquiry can be inquired about by date, perhaps inputs worker's item and inquires about by worker's item.The derived data library file carries out data backup on request, and inquiry.
As shown in Figure 4, provided the process flow diagram of station condition detection method of the present utility model, station condition detection method of the present utility model may further comprise the steps:
A. judged whether that urgency is stopped or button to be expected is pressed, if there is not button to be pressed, then proceeded to detect; If there is scram button to press, execution in step b then; Press if remain to be expected button, then execution in step d;
B. produce alerting signal, read the corresponding station information of pressing scram button, and send alerting signal, execution in step c;
C. timing and storage begins timing when scram button is pressed, until assembly line resumes operation again, and corresponding worker's item, assembly line time period out of service stored;
D. produce alerting signal, read the corresponding station information of pressing button to be expected, and send alerting signal, execution in step e;
E. timing and storage begins timing when scram button is pressed, until assembly line resumes operation again, and corresponding worker's item, assembly line time period out of service stored execution in step f;
F. upload and treat material information, find out the warning station the kind of scarce material, and with worker's item, scarce material information be sent to the supervisory control comuter of management material, execution in step g;
G. carry material, the supervisory control comuter of management material sends warning message, so that the staff carries material to corresponding station.
Claims (3)
1. the station condition detecting system of an automobile assembly line, automobile assembly line is comprised of a plurality of stations, it is characterized in that: described station condition detecting system comprises main control computer (5), switching signal collector (4) and is arranged at scram button (2) and button to be expected (3) on each station; The output terminal of described scram button and button to be expected is connected with the input end of switching signal collector, and the signal output part of switching signal collector is connected with main control computer.
2. the station condition detecting system of automobile assembly line according to claim 1, it is characterized in that: described main control computer (5) also is connected with a plurality of Net-connected computers (7) by LAN (Local Area Network) (6).
3. the station condition detecting system of automobile assembly line according to claim 1 and 2, it is characterized in that: the quantity of described switching signal collector (4) is 4, each switching signal collector has 8 way switch amount detection port; Switching value signal picker and main control computer carry out communication by the RS485 bus.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204403328U CN202758230U (en) | 2012-08-31 | 2012-08-31 | Workstation state detection system of automobile assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012204403328U CN202758230U (en) | 2012-08-31 | 2012-08-31 | Workstation state detection system of automobile assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202758230U true CN202758230U (en) | 2013-02-27 |
Family
ID=47737399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012204403328U Expired - Fee Related CN202758230U (en) | 2012-08-31 | 2012-08-31 | Workstation state detection system of automobile assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202758230U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102854857A (en) * | 2012-08-31 | 2013-01-02 | 中国重汽集团济南动力有限公司 | Station state detection system and method of automobile assembly line |
| CN106444652A (en) * | 2016-08-22 | 2017-02-22 | 苏州新里程电控系统有限公司 | Station indication system |
| CN111377009A (en) * | 2018-12-29 | 2020-07-07 | 北汽福田汽车股份有限公司 | Skylight assembly line system |
| CN111708338A (en) * | 2020-06-09 | 2020-09-25 | 大连万盛合机电设备有限公司 | Control system for starting full-line running preparation at any station of automatic production line |
-
2012
- 2012-08-31 CN CN2012204403328U patent/CN202758230U/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102854857A (en) * | 2012-08-31 | 2013-01-02 | 中国重汽集团济南动力有限公司 | Station state detection system and method of automobile assembly line |
| CN106444652A (en) * | 2016-08-22 | 2017-02-22 | 苏州新里程电控系统有限公司 | Station indication system |
| CN111377009A (en) * | 2018-12-29 | 2020-07-07 | 北汽福田汽车股份有限公司 | Skylight assembly line system |
| CN111377009B (en) * | 2018-12-29 | 2021-07-16 | 北汽福田汽车股份有限公司 | Skylight assembly line system |
| CN111708338A (en) * | 2020-06-09 | 2020-09-25 | 大连万盛合机电设备有限公司 | Control system for starting full-line running preparation at any station of automatic production line |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102854857A (en) | Station state detection system and method of automobile assembly line | |
| CN202758230U (en) | Workstation state detection system of automobile assembly line | |
| CN201345663Y (en) | Operation and management information system for relay protection | |
| CN102722431B (en) | process monitoring method and device | |
| CN108111347A (en) | A kind of transformer and distribution power station Low-side faults on-line monitoring and diagnosis system | |
| CN108964269A (en) | Power distribution network O&M and total management system | |
| CN104502753A (en) | Networked on-line real-time analysis system for electric power fault recording device and application of system | |
| CN105573892A (en) | Business data batch processing method and system | |
| CN103020721B (en) | A kind of method assessing automation system for the power network dispatching real time data processing efficiency | |
| CN206313530U (en) | A kind of telecontrol system with on-line monitoring function | |
| CN110908325A (en) | Operation and maintenance monitoring system for power equipment of information machine room of high-speed rail station | |
| CN109561155B (en) | Remote centralized monitoring and operation and maintenance method for substation equipment | |
| CN202854576U (en) | Automobile production line data management system | |
| CN202735418U (en) | Power quality monitoring system | |
| CN110555583A (en) | method for uniformly processing wide-area operation data of intelligent power grid dispatching control system | |
| CN105515192A (en) | Monitoring and early warning system and method for power transmission and transformation equipment load data access electric power system | |
| CN103019190B (en) | A kind of intelligent energy monitoring analysis method | |
| CN201149993Y (en) | Protection fault information processing apparatus based on switch quantitative deflection | |
| CN103150773A (en) | Automatic fault reporting system of parking lot charging device | |
| CN115912628A (en) | System and method for monitoring frequency modulation auxiliary service of power plant in real time | |
| CN115327956A (en) | Real-time remote monitoring system for power and environment of data shelter | |
| CN112532434A (en) | Intelligent monitoring system for network messages of transformer substation | |
| CN201004645Y (en) | Recording and analysis device for communication regulation breach | |
| CN204180107U (en) | A kind of convergence supervising device and convergence supervisory control system | |
| CN110086261B (en) | Industrial feeder line distribution terminal |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130227 Termination date: 20140831 |
|
| EXPY | Termination of patent right or utility model |