CN202753424U - Production equipment of plastic cellular board - Google Patents
Production equipment of plastic cellular board Download PDFInfo
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- CN202753424U CN202753424U CN 201220321817 CN201220321817U CN202753424U CN 202753424 U CN202753424 U CN 202753424U CN 201220321817 CN201220321817 CN 201220321817 CN 201220321817 U CN201220321817 U CN 201220321817U CN 202753424 U CN202753424 U CN 202753424U
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Abstract
The utility model discloses production equipment of a plastic cellular board. The production equipment comprises a first sheet extrusion machine. A forming device is arranged below an outlet of a machine head of the first sheet extrusion machine. A cooling device, a traction device, a stress relief device, a shaping device and a fixed length cutting collecting device are sequentially arranged on the forming device. The production equipment of the plastic cellular board is simple in overall structure, easy to operate, low in manufacturing cost, high in working efficiency and capable of achieving continuous production. Plastic products in a cellular structure achieve progressive forming by means of combined-module-type intermittent motions and vacuum forming, the forming products have the characteristic of double walls, the production equipment is suitable for production of products of various polygon shapes, products of irregular shapes or products in different polygon mixed-type structures, and meanwhile a single-layer composite layer or a multi-layer composite layer can be arranged on upper portions and lower portions of the products in a composite mode.
Description
Technical field
The utility model relates to the production equipment of a kind of production equipment of plastic products, particularly a kind of plastic honeycomb board.
Background technology
The structure of plastic honeycomb plate coated is a kind of biological structure of putting, and honeycombed dress mostly is regular hexagon or other are polygon-shaped, has light weight, sheet material articles for use that intensity is high, and its goods market purposes is very extensive.The traditional production methods of shape cellular board such as present hexagon mainly contain the secondary bonding method and extrude splicing method and the roller method of forming:
1. secondary bonding method: be to make first the plastic sheet moulding, then according to the hexagon size, pull open again in sheet material interval bonding and to be fixed to the hexagon cellular board.Its complex forming technology, cost is high, and efficient is low, and is of poor quality, is difficult to form the continuous large-scale steady production.
2. extrude the splicing method: be to extrude honeycomb shape or pipe etc. with extruder, the splicing of cutting into slices again is bonded into plate, structure partial intensity and good rigidly that the method processes, but because bonding for making up, rather than global formation, cause product bulk strength and rigidity relatively poor, and be difficult to consecutive production, efficient is low.
3. the roller method of forming: be market demand and the vacuum forming mode of utilizing of rising is equipped with roller quantity-produced method, but because the problems such as processing mostly are greatly non-hexagon (most of be circle), its intensity etc. are poor than hexagon; Even if the hexagon goods are arranged, but since its release problems that produces in the circumferencial direction radius of curvature and can not solid matter deep hole die cavity on limited diameter roll surface etc. problem, limited the thickness of product, and appear at the compound problems such as leveling that are difficult to of follow-up levels, affect the flatness of product and physical property and changed specification and can only change forming roll into, had the shortcomings such as matter is poor, expense cost is high.
Summary of the invention
The production equipment of the plastic honeycomb board that the purpose of this utility model provides a kind of simple in structure, easy to operate, good forming effect, can improve the product integral rigidity, efficient is high overcomes the deficiencies in the prior art.
The production equipment of plastic honeycomb board of the present utility model, comprise the first sheet extruder, below the outlet of the head of the first sheet extruder, be provided with shaped device, be provided with successively cooling device, draw-gear with shaped device, the device that eliminates stress, apparatus for shaping, cut-to-length collection apparatus;
The production equipment of plastic honeycomb board of the present utility model, wherein said shaped device comprises shaping mould and shaping mechanism, ordered arrangement has a plurality of pits and forms cellularly on the described shaping mould, and vacuum chamber is arranged below pit, has intercommunicating pore to be communicated with between vacuum chamber and the pit; Described shaping mechanism comprises frame, upper center in frame is equipped with the conveyer chain that transmits shaping mould, bottom in frame vertically is provided with track, is furnished with mutually locomotive with track, vertically be fixedly connected with column on the locomotive, be furnished with mutually along the liftable supporting disk that matches with shaping mould of column with column; Be provided with the driving locomotive along the mobile cylinder of rail moving in frame, be provided with the lift cylinder that drives the supporting disk lifting at locomotive; Left end is provided with the backup cylinder on frame, and the external end head of the piston rod that matches with the backup cylinder is equipped with the backup end that matches with the shaping mould termination.
The production equipment of plastic honeycomb board of the present utility model, wherein said conveyer chain comprises by bearing and the rack-mounted driving wheel of bearing block and follower, be wound with conveyer belt at driving wheel and follower, the drive motors that links to each other with driving wheel is fixedly connected on the frame.
The production equipment of plastic honeycomb board of the present utility model, wherein said frame is provided with longitudinal beam, is set with the longitudinal sleeve that joins with locomotive on the longitudinal beam; Described supporting disk is provided with vertical guide pin bushing, and fairlead is sleeved on the described column.
The production equipment of plastic honeycomb board of the present utility model, the below that is positioned at described backup cylinder on the wherein said frame is provided with the support cylinder, is connected to the external end head that supports the piston rod that cylinder matches and supports the termination.
The production equipment of plastic honeycomb board of the present utility model, wherein said draw-gear and eliminate stress and be provided with the plastic plate set composite between the device, the plastic plate set composite comprises the second sheet extruder and the 3rd sheet extruder, the outlet of the head of the second sheet extruder and the 3rd sheet extruder is separately positioned on the upper and lower of goods after the moulding, is provided with composite press roller that relative and power set join and upper composite surface material roller and the lower composite surface material roller of coiling composite board goods upper and lower.
The production equipment overall structure of plastic honeycomb board of the present utility model is simple, processing ease, low cost of manufacture, high efficiency, continuously production operation.
The honeycomb plastic products that the utility model relates to are to have utilized the combined module type intermittent exercise and utilized true
Suction is moulded and is realized continuously shapedly, and moulded products has the double-walled characteristics, is suitable for the production of various polygon-shaped, irregularly shaped or different polygon hybrid combination goods, but simultaneously at upper and lower also composite single layer or the MULTILAYER COMPOSITE layer of goods.
Description of drawings
Fig. 1 is the specific embodiment structural representation of production equipment of the present utility model;
Fig. 2 is the structural representation of the shaping mould shown in Fig. 4;
Fig. 3 is local schematic top plan view shown in Figure 2;
Fig. 4 is the shaped device structural representation of production equipment of the present utility model;
Fig. 5 is the structural representation of goods of the present utility model;
Fig. 6 is local schematic top plan view shown in Figure 5;
Fig. 7 is the structural representation behind upper and lower each the compound one deck composite bed of goods of the present utility model;
Fig. 8 is the structural representation behind upper and lower each the compound two layers of composite bed of goods of the present utility model;
Fig. 9 is the structural representation of shaping mould and straight empty device joint;
Figure 10 is the copper billet side schematic view;
Figure 11 is the copper billet cross-sectional schematic.
The specific embodiment
The production equipment concrete structure of plastic honeycomb board of the present utility model is as follows:
As shown in Figure 1: 1 is the first sheet extruder, below the outlet of the head of the first sheet extruder 1, be provided with shaped device 3, be provided with successively cooling device 2, draw-gear 4 with shaped device 3, the device 9 that eliminates stress, apparatus for shaping 10, cut-to-length collection apparatus 11.At draw-gear 4 and eliminate stress and to be provided with the plastic plate set composite between the device 9.
Shown in Fig. 2,3,4: shaped device 3 comprises shaping mould 14 and shaping mechanism.
Ordered arrangement has a plurality of pits 17 and forms cellularly on the shaping mould 14, and the plan view shape of this pit 17 is regular hexagon, can be also that other are polygon-shaped.Vacuum chamber 15 is arranged below pit 17, have intercommunicating pore 16 to be communicated with at the end of vacuum chamber 15 and each pit 17.
Shaping mechanism comprises the frame 24 that shape is made, upper center in frame 24 is equipped with the conveyer chain that transmits shaping mould 14, conveyer chain comprises by bearing and bearing block and is installed in driving wheel 33 and follower 30 on the frame 24, be wound with conveyer chain 31 at driving wheel 33 and follower 30, the drive motors 32 that links to each other with driving wheel 33 is fixedly connected on the frame 24.
Bottom in frame 24 vertically is installed with track 40, is furnished with mutually locomotive 25 with track 40, and locomotive 25 can be mobile at track 40.Vertically be fixedly connected with four columns 27 on the locomotive 25, be furnished with mutually along the column 27 liftable supporting disks 29 that match with shaping mould 14 with column 27, the place, four angles of supporting disk 29 is fixed with vertical guide pin bushing 28, vertical guide pin bushing 28 is sleeved on the column 27, and namely supporting disk 29 links to each other with four columns 27 by four vertical guide pin bushings 28.During supporting disk 29 lifting, each vertical guide pin bushing 28 slides at each column 27.
Be installed with the mobile cylinder that driving locomotive 25 moves along track 40 in frame 24, what claim move right cylinder 26 and left side that dynamic air cylinder comprises the right side moves left cylinder 38, and the piston rod external end head that moves right cylinder 26 and move left cylinder 38 is solidly connected respectively the both ends of the surface at locomotive 25.The piston rod of two mobile cylinders of pneumatic means Synchronization Control is flexible, moves back and forth along track 40 thereby drive locomotive 25.
Be installed with the lift cylinder 23 that drives supporting disk 29 liftings below locomotive 25, the piston rod end of lift cylinder 23 is fixedly connected with below supporting disk 29.
Left end is installed with backup cylinder 35 on frame 24, and the external end head of the piston rod that matches with backup cylinder 35 is equipped with the backup end 34 that matches with shaping mould 14 terminations.
Be fixed with longitudinal beam 39 in frame 24, be set with the longitudinal sleeve 41 that joins with locomotive 25 on the longitudinal beam 39.
The below that is positioned at backup cylinder 35 on the frame 24 is provided with supports cylinder 36, is connected to the external end head that supports the piston rod that cylinder 36 matches and supports termination 37.
Shown in Fig. 9,10,11: both sides are processed with the pore 42 that is connected with vacuum chamber 15 below shaping mould 14, are positioned at the shaping mould both sides in frame 24 and are provided with copper billet 45 and press by spring, and copper billet 45 and the side of the shaping mould 14 of operation are close to.Be processed with strip hole 43 near shaping mould 14 1 sides on the copper billet 45, opposite side is processed with the tracheae connecting hole 44 that joins with vacuum plant and be communicated with strip hole 43, is processed with cambered surface 46 in close shaping mould 45 1 sides of an end of copper billet 45.
Draw-gear 4 is upper and lower distribution at least one pair of carry-over pinch rolls that are connected with drive unit, drives upper and lower by drive unit and to the carry-over pinch rolls rotation of clamping goods the goods of moulding is moved forward.
The device 9 that eliminates stress is the electrothermal heating cabinet, is distributed with the electric heating tube that joins with electric control gear in casing, the goods of sending by draw-gear 4 is entered be heated in the casing, is used for eliminating the stress of goods.
Apparatus for shaping 10 makes the goods that are heated after eliminating stress be able to the roll extrusion shaping for many seaming roll structures to joining with drive unit, makes it smooth.
Cut-to-length collection apparatus 11 is the processing of cutting off, cut edge of the goods to moulding, and collects rolling.
Above-described cooling device 2, draw-gear 4, the device 9 that eliminates stress, apparatus for shaping 10, cut-to-length collection apparatus 11 are the prior art part, and be identical with existing plastic products continuous producing apparatus, no longer describes in detail.
At draw-gear 4 and eliminate stress and to be provided with the plastic plate set composite between the device 9, the plastic plate set composite comprises the second sheet extruder 6 and the 3rd sheet extruder 13, the outlet of the head of the second sheet extruder 6 and the 3rd sheet extruder 13 is separately positioned on the upper and lower of goods 5 after the moulding, is provided with composite press roller 7 that relative and power set join and upper composite surface material roller 8 and the lower composite surface material roller 12 of coiling composite board goods 5 upper and lower.
The production equipment course of work of the present utility model is as follows: by the first sheet extruder 1 extrusion plastic sheet material above a plurality of shaping moulds 14 that are arranged in conveyer chain 31 tops, plastic sheet is layered on the shaping mould 14, conveyer chain 31 rotates under the driving of motor 32, and the shaping mould 14 on it carried to the right, by vacuum plant the vacuum chamber 15 of shaping mould 14 belows is inhaled vacuum simultaneously, make vacuum chamber 15 form negative pressure, make pit 17 inner chambers form negative pressure by intercommunicating pore 16 thereupon, sheet material is attracted on the shaping mould 14, form the cellular sheet material identical with shaping mould 14 shapes, the negative pressure of vacuum chamber 15 is that pore 42 on the shaping mould 14 produces during through the strip hole 43 on the copper billets 45, copper billet 45 is in Frotteurism with the side of shaping mould 14 during operation, owing to there being cambered surface 46 to exist, shaping mould 14 can slide along this cambered surface 46, is difficult for stuck.Each shaping mould continues to move to right, when breaking away from conveyer chain 31, a shaping mould 14 can be positioned on the supporting disk 29, under driving, lift cylinder 23 moves down fast simultaneously, make shaping mould 14 and goods 5 demouldings, then locomotive 25 moves to left along track 40 at the cylinder 26 and moving left under the drive of cylinder 38 of moving right, shaping mould 14 after the demoulding is delivered to left end, then drive the left end that moves to conveyer chain 31 on supporting disk 29 and the shaping mould 14 on it by lift cylinder 23, promote to the right it is moved on the conveyer chain 31 again by promoting cylinder 35 again, during promotion, support cylinder 36 actions and play one to upper support by supporting the 37 pairs of shaping moulds 14 in termination, this shaping mould 14 docks arranged together with other shaping moulds 14 that arrange conveyer chain 31 tops, circulate with this, can continuously produce the honeycombed plastic board product.The goods of moulding move right continuously, by cooling device 2 coolings, are drawn to the right by draw-gear 4 more first, shear and collect rolling by cut-to-length collection apparatus 11 after processing through eliminate stress device 9 and apparatus for shaping 10, form goods (shown in Fig. 5,6).
Such as needs at the goods 5 upper and lower composite beds of establishing, can carry out composite molding by the plastic plate set composite, namely the sheet material extruded of the second sheet extruder 6 and the 3rd sheet extruder 13 just is positioned at the upper and lower of goods 5, and carry out pressing by composite press roller 7, also can utilize composite surface material roller 8 and lower composite surface material roller 12 to carry simultaneously fabric (such as nonwoven) to carry out pressing and forming.As shown in Figure 7: there is composite bed 19 on first goods 5 tops, and the below has composite bed 20 first time.As shown in Figure 8: composite bed 21 on second is arranged above composite bed on first 19, composite bed 22 is arranged below first time composite bed 20 second time.
Claims (5)
1. the production equipment of a plastic honeycomb board, it is characterized in that: comprise the first sheet extruder (1), head outlet below at the first sheet extruder (1) is provided with shaped device (3), is provided with successively cooling device (2), draw-gear (4), the device that eliminates stress (9), apparatus for shaping (10), cut-to-length collection apparatus (11) with shaped device (3);
Described shaped device (3) comprises shaping mould (14) and shaping mechanism, the upper ordered arrangement of described shaping mould (14) has a plurality of pits (17) and forms cellular, in the below of pit (17) vacuum chamber (15) is arranged, have intercommunicating pore (16) to be communicated with between vacuum chamber (15) and the pit (17); Described shaping mechanism comprises frame (24), upper center in frame (24) is equipped with the conveyer chain that transmits shaping mould (14), vertically be provided with track (40) in the bottom of frame (24), is furnished with mutually locomotive (25) with track (40), vertically be fixedly connected with column (27) on the locomotive (25), be furnished with mutually along the liftable supporting disk (29) that matches with shaping mould (14) of column (27) with column (27); Be provided with driving locomotive (25) along the mobile mobile cylinder of track (40) in frame (24), be provided with the lift cylinder (23) that drives supporting disk (29) lifting at locomotive (25); Be provided with backup cylinder (35) at the upper left end of frame (24), the external end head of the piston rod that matches with backup cylinder (35) is equipped with the backup end (34) that matches with shaping mould (14) termination.
2. the production equipment of plastic honeycomb board according to claim 1, it is characterized in that: described conveyer chain comprises by bearing and bearing block and is installed in driving wheel (33) and follower (30) on the frame (24), be wound with conveyer chain (31) at driving wheel (33) and follower (30), the drive motors (32) that links to each other with driving wheel (33) is fixedly connected on the frame (24).
3. the production equipment of plastic honeycomb board according to claim 2, it is characterized in that: described frame (24) is provided with longitudinal beam (39), is set with the longitudinal sleeve (41) that joins with locomotive (25) on the longitudinal beam (39); Described supporting disk (29) is provided with vertical guide pin bushing (28), and fairlead (28) is sleeved on the described column (27).
4. the production equipment of plastic honeycomb board according to claim 3, it is characterized in that: the below that is positioned at described backup cylinder (35) on the described frame (24) is provided with supports cylinder (36), is connected to the external end head that supports the piston rod that cylinder (36) matches and supports termination (37).
5. the production equipment of plastic honeycomb board according to claim 4, it is characterized in that: be provided with the plastic plate set composite between described draw-gear (4) and the device that eliminates stress (9), the plastic plate set composite comprises the second sheet extruder (6) and the 3rd sheet extruder (13), the outlet of the head of the second sheet extruder (6) and the 3rd sheet extruder (13) is separately positioned on the upper of goods (5) after the moulding, lower, upper at goods (5), have composite press roller (7) that relative and power set join and upper composite surface material roller (8) and the lower composite surface material roller (12) of coiling composite board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220321817 CN202753424U (en) | 2012-07-05 | 2012-07-05 | Production equipment of plastic cellular board |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220321817 CN202753424U (en) | 2012-07-05 | 2012-07-05 | Production equipment of plastic cellular board |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202753424U true CN202753424U (en) | 2013-02-27 |
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ID=47732619
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220321817 Expired - Fee Related CN202753424U (en) | 2012-07-05 | 2012-07-05 | Production equipment of plastic cellular board |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202753424U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717508A (en) * | 2012-07-05 | 2012-10-10 | 大连塑料研究所有限公司 | Method and equipment for producing plastic cellular boards |
-
2012
- 2012-07-05 CN CN 201220321817 patent/CN202753424U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102717508A (en) * | 2012-07-05 | 2012-10-10 | 大连塑料研究所有限公司 | Method and equipment for producing plastic cellular boards |
| CN102717508B (en) * | 2012-07-05 | 2015-09-09 | 大连塑料研究所有限公司 | The production method of plastic honeycomb board and production equipment thereof |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130227 Termination date: 20140705 |
|
| EXPY | Termination of patent right or utility model |