CN202741815U - Automatic chamfering device for both sides of square part - Google Patents
Automatic chamfering device for both sides of square part Download PDFInfo
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- CN202741815U CN202741815U CN2012203006063U CN201220300606U CN202741815U CN 202741815 U CN202741815 U CN 202741815U CN 2012203006063 U CN2012203006063 U CN 2012203006063U CN 201220300606 U CN201220300606 U CN 201220300606U CN 202741815 U CN202741815 U CN 202741815U
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Abstract
本实用新型涉及机械倒角领域,主要涉及一种方形零件双边自动倒角装置,其特征在于:该倒角装置由振动盘送料器42,机架,方形零件分配组件,夹具组件,活动工作台,刀具组件,驱动电机31,落料槽38组成,振动盘送料器42可定做,能使工件按所需姿态成队列状输送出来,活动工作台位于机架上,由气缸32驱动,夹具组件位于活动工作台上,驱动电机31通过皮带轮16和皮带轮27驱动刀具组件,分配组件每次分配一个零件到夹具组件中,夹紧后,在气缸32驱动下使零件与刀具组件做一个相对直线运动,完成倒角后在落料槽38处松开夹具实现卸料从而完成一次加工。
The utility model relates to the field of mechanical chamfering, and mainly relates to a bilateral automatic chamfering device for square parts. , cutter assembly, driving motor 31, blanking trough 38, vibrating plate feeder 42 can be customized, can make the workpiece be conveyed out in a queue according to the required posture, the movable worktable is located on the frame, driven by the cylinder 32, the fixture assembly Located on the movable workbench, the drive motor 31 drives the tool assembly through the pulley 16 and the pulley 27. The distribution assembly distributes one part to the clamp assembly each time. After clamping, the part and the tool assembly make a relative linear motion under the drive of the cylinder 32. After the chamfering is completed, the clamp is released at the blanking groove 38 to realize unloading so as to complete a processing.
Description
技术领域 technical field
本实用新型涉及机械倒角领域,特别涉及一种方形零件双边自动倒角装置。The utility model relates to the field of mechanical chamfering, in particular to a bilateral automatic chamfering device for square parts.
背景技术 Background technique
目前,对于金属圆管或圆棒端面的倒角作业已有相关的自动倒角设备实现自动操作。但对于方形零件特别是小型方形零件的倒角还依靠人工操作手持式倒角机等方式实现。手动倒角效率低,倒角尺寸偏差很大,质量不稳定,不满足大批量加工要求。At present, for the chamfering operation of the end face of the metal round pipe or round bar, there are related automatic chamfering equipment to realize automatic operation. However, the chamfering of square parts, especially small square parts, also relies on manual operations such as hand-held chamfering machines. The efficiency of manual chamfering is low, the chamfering size deviation is large, the quality is unstable, and it does not meet the requirements of mass processing.
发明内容 Contents of the invention
本实用新型的目的在于克服现有技术中存在的缺点,针对方形零件特别是小型方形零件的双边倒角加工,提供一种操作简单,完全自动的倒角装置。本实用新型是通过以下技术方案实现的:The purpose of the utility model is to overcome the shortcomings in the prior art, aiming at the bilateral chamfering processing of square parts, especially small square parts, to provide a simple and fully automatic chamfering device. The utility model is achieved through the following technical solutions:
一种方形零件双边自动倒角装置,该倒角装置具有振动盘送料器42,机架,方形零件分配组件,夹具组件,活动工作台,刀具组件,驱动电机31,落料槽38,振动盘送料器42可以定做,能使工件按所需姿态成队列状输送出来,活动工作台位于机架上,由气缸32驱动,夹具组件位于活动工作台上,驱动电机31通过皮带轮16和皮带轮27驱动刀具组件,分配组件每次分配一个零件到夹具组件中,夹紧后,在气缸32驱动下使零件与刀具组件做一个相对直线运动,完成倒角后,在落料槽38处,松开夹具实现卸料,完成一次加工。A bilateral automatic chamfering device for square parts, the chamfering device has a vibrating
本实用新型所述的机架由型材39焊接成型,然后与面板1,和脚支撑40通过螺丝连接而成。The frame described in the utility model is formed by welding the profiles 39, and then is connected with the panel 1 and the
本实用新型所述的方形零件分配组件由隔料气缸24,输料槽25,角连接26,横梁28和立柱30组成,立柱30底面通过螺丝与面板1连接,横梁28固定在立柱30上,角连接26一底面与横梁28螺丝连接,另一底面与输料槽25螺丝连接,输料槽25上固定隔料气缸24,隔料气缸24活塞杆伸出,可以阻止输料槽25里面的零件掉到夹具里面,隔料气缸24活塞杆缩回,输料槽25里面的零件可以掉到夹具里面。The square part distribution assembly described in the utility model is composed of a material spacer cylinder 24, a
本实用新型所述的输料槽25为一个六面体,里面开了通孔可以用于储存零件,输料槽25一表面还开了一条通槽,以防止零件在输料槽25里面卡死,输料槽25上端与送料器的出口连接一起。The
本实用新型所述的夹具组件由固定夹具体安装块2,固定夹具体3,活动夹具体4,活动夹具体安装块5,销轴6,压板17,接头18,气缸19,气缸安装块20组成,固定夹具体安装块2固定在活动工作台上,固定夹具体3通过螺丝固定在固定夹具体安装块2上,活动夹具体4通过螺丝固定在活动夹具体安装块5上,活动夹具体安装块5在气缸19的驱动下,可以绕销轴6转动,气缸安装块20安装在活动工作台侧面,气缸19安装在气缸安装块20上,气缸19活塞杆通过接头18与活动夹具体安装块5实现连接,气缸19活塞杆的伸出和缩回可以实现零件的夹紧和松开。The clamp assembly described in the utility model consists of a fixed clamp body mounting block 2, a fixed clamp body 3, a movable clamp body 4, a movable clamp specific mounting block 5, a pin shaft 6, a pressing plate 17, a
本实用新型所述的固定夹具体3和活动夹具体4可以更换,实现不同形状零件的松夹。The fixed clip body 3 and the movable clip body 4 described in the utility model can be replaced, so as to realize the loosening of parts with different shapes.
本实用新型所述的活动工作台由前光杆支撑9,后光杆支撑21,面板29,直线轴承23,直线轴承座22,光杆7,限位螺丝10,气管固定架8,气缸32,连接块33组成,直线轴承座22固定在面板29下方,内安装有直线轴承23,光杆7穿过直线轴承23内孔,固定在前光杆支撑9和后光杆支撑21上,前光杆支撑9上装有限位螺丝10用于活动工作台位置限制,装有气管固定架8用于固定气管,通气时有助于零件的落料,气缸32活塞杆通过连接块33与面板29连成一体。The movable workbench described in the utility model is supported by a front polished rod 9, a rear polished rod support 21, a panel 29, a linear bearing 23, a linear bearing seat 22, a
本实用新型所述的刀具组件由仿形刀片11,驱动轴12,卡环13,轴承14,活动块15,电机安装板34,固定块35,活动底座36,固定底座37组成,固定底座37固定在面板1上,与活动底座36可以为燕尾槽方式连接,固定块35安装在活动底座36上,上方与电机安装板34固定连接,用于连接驱动电机31,并与活动块15可以为燕尾槽方式连接,活动块15开有内孔,里面装有轴承14和卡环13,轴承14套在驱动轴12上,一面与轴肩接触,一面与卡环13接触,可以实现驱动轴12的准确定位,驱动轴12上装有仿形刀片11,通过螺母固紧,仿形刀片11借助燕尾槽可以调整上下方向和左右方向位置。The tool assembly described in the utility model is composed of
本实用新型包括控制电路,实现对该倒角装置的控制,包括控制零件检测,零件的定量分配,刀具的运转,活动工作台的进退,夹具的松夹等。控制电路可以是以通用型数控系统为基础,可以是以可编程序控制器为基础,可以是以个人电脑为基础,可以是以工控机为基础,也可以是以单片机为基础。The utility model includes a control circuit to realize the control of the chamfering device, including control of parts detection, quantitative distribution of parts, operation of knives, advance and retreat of movable workbench, loosening of clamps and the like. The control circuit can be based on a general-purpose numerical control system, a programmable controller, a personal computer, an industrial computer, or a single-chip microcomputer.
本实用新型的驱动电机可以是交流伺服电机、交流异步电动机、步进电机或其它电机。The driving motor of the utility model can be an AC servo motor, an AC asynchronous motor, a stepping motor or other motors.
下面结合附图和实施例对本实用新型作进一步的描述:Below in conjunction with accompanying drawing and embodiment the utility model is further described:
附图说明 Description of drawings
图1是本实用新型实施例实体模型主视图;Fig. 1 is the front view of the solid model of the utility model embodiment;
图2是本实用新型实施例实体模型俯视图;Fig. 2 is the top view of the solid model of the utility model embodiment;
图3是本实用新型实施例实体模型左视图;Fig. 3 is the left view of the entity model of the utility model embodiment;
图4是本实用新型实施例接头A向视图;Fig. 4 is the A-direction view of the joint of the embodiment of the utility model;
图5是本实用新型实施例气缸安装块B向视图;Fig. 5 is a B-direction view of the cylinder mounting block of the embodiment of the utility model;
图6是本实用新型实施例连接块C向视图;Fig. 6 is a C-direction view of the connection block of the embodiment of the utility model;
图7是本实用新型实施例适用的双边自动倒角的一个具体实例:一种电源插脚加工前的实体模型图;Fig. 7 is a specific example of bilateral automatic chamfering applicable to the embodiment of the present invention: a solid model diagram of a power supply pin before processing;
图8是本实用新型实施例适用的双边自动倒角的一个具体实例:一种电源插脚倒直角后的实体模型图;Fig. 8 is a specific example of bilateral automatic chamfering applicable to the embodiment of the present invention: a solid model diagram of a power supply pin after chamfering a right angle;
图9是本实用新型实施例适用的双边自动倒角的一个具体实例:一种电源插脚倒圆角后的实体模型图;Fig. 9 is a specific example of bilateral automatic chamfering applicable to the embodiment of the present invention: a solid model diagram of a power supply pin after rounding;
图10是本实用新型实施例的振动盘送料器与输料槽的连接示意图;Fig. 10 is a schematic diagram of the connection between the vibrating disc feeder and the feeding chute in the embodiment of the present invention;
图11是本实用新型实施例的刀具上下方向可调结构俯视图;Fig. 11 is a top view of the adjustable structure of the tool in the upper and lower directions according to the embodiment of the present invention;
图12是本实用新型实施例的刀具左右方向可调结构左视图;Fig. 12 is a left view of the adjustable structure of the tool in the left and right directions of the utility model embodiment;
1.面板,2.固定夹具体安装块,3.固定夹具体,4.活动夹具体,5.活动夹具体安装块,6.销轴,7.光杆,8.气管固定架,9.前光杆支撑,10.限位螺丝,11.仿形刀片,12.驱动轴,13.卡环,14.轴承,15.活动块,16.皮带轮,17.压板,18.接头,19.气缸,20.气缸安装块,21.后光杆支撑,22.直线轴承座,23.直线轴承,24.隔料气缸,25.输料槽,26.角连接,27.皮带轮,28.横梁,29.面板,30.立柱,31.驱动电机,32.气缸,33.连接块,34.电机安装板,35.固定块,36.活动底座,37.固定底座,38.落料槽,39.型材,40.脚支撑,41.定位块,42.振动盘送料器1. Panel, 2. Specific mounting block of the fixed clip, 3. Specific of the fixed clip, 4. Specific of the movable clip, 5. Specific mounting block of the movable clip, 6. Pin shaft, 7. Polished rod, 8. Air pipe fixing frame, 9. Front Polished rod support, 10. limit screw, 11. profiling blade, 12. drive shaft, 13. snap ring, 14. bearing, 15. movable block, 16. pulley, 17. pressure plate, 18. joint, 19. cylinder, 20. Cylinder mounting block, 21. Rear polished rod support, 22. Linear bearing seat, 23. Linear bearing, 24. Spacer cylinder, 25. Feed trough, 26. Angle connection, 27. Pulley, 28. Beam, 29. Panel, 30. Column, 31. Drive motor, 32. Cylinder, 33. Connection block, 34. Motor mounting plate, 35. Fixed block, 36. Movable base, 37. Fixed base, 38. Blanking chute, 39. Profile , 40. Foot support, 41. Positioning block, 42. Vibrating plate feeder
具体实施方式 Detailed ways
实施例1:参照图7,本实用新型的实施例1是实现零件的双边倒直角或倒圆角,如图8,图9所示。Embodiment 1: Referring to Fig. 7, Embodiment 1 of the present invention is to realize the double-sided chamfering or rounding of parts, as shown in Fig. 8 and Fig. 9 .
具体是这样实现的:参照图10,作为外协件振动盘送料器42能将待加工工件按所需姿态,比如方形部分在下呈竖立状输送到输料槽25中。Specifically, it is realized in this way: with reference to FIG. 10 , the vibrating
参照图1,图2,图3,驱动电机31旋转经过皮带轮16和皮带轮27的动力传递,可以驱动仿形刀片11旋转,隔料气缸24活塞杆伸出时,输料槽25里面的零件不能落下,当气缸32活塞杆缩回到位时,固定夹具体3和活动夹具体4组成的夹具恰好对准输料槽25,此时气缸19活塞缩回夹具处于松开状态,隔料气缸24活塞缩回,一个零件掉入到夹具后隔料气缸24活塞迅速伸出以保证每次只有一个零件掉入到夹具中,掉入到夹具中的工件经过定位块41定位后,气缸19活塞伸出,带动活动夹具体安装块5绕销轴6旋转,实现零件的夹紧,零件夹紧后,气缸32活塞伸出,推动活动工作台运动,带动零件与旋转仿形刀片11有个相对直线运动,当零件穿过旋转仿形刀片11上方后,工作台碰到限位螺丝10,完成倒角工序,这时气缸19活塞缩回,夹具松开,气管固定架8上的气管吹气,促进零件落入落料槽38中,之后气缸32活塞缩回到位,完成一次加工过程。Referring to Fig. 1, Fig. 2, Fig. 3, the driving motor 31 rotates through the power transmission of the
参照图2,图4,图5,气缸19通过气缸安装块20固定在面板29的侧面上,气缸19与活动夹具体安装块5是通过接头18连接的。With reference to Fig. 2, Fig. 4, Fig. 5, cylinder 19 is fixed on the side of panel 29 by
参照图3,图6,气缸32通过连接块33与面板29连接,连接块33呈凹形状,固定在面板29上,气缸32活塞杆穿过连接块33的缺口,活塞杆套两螺母,分别与连接块33缺口处两表面接触,通过锁紧螺母,可以将活塞杆和连接块33固紧为一体。With reference to Fig. 3, Fig. 6, cylinder 32 is connected with panel 29 through connecting block 33, and connecting block 33 is concave shape, is fixed on the panel 29, and piston rod of cylinder 32 passes through the gap of connecting block 33, and two nuts of piston rod cover, respectively The two surfaces of the notch of the connecting block 33 are in contact with each other, and the piston rod and the connecting block 33 can be fastened into one body through the locking nut.
参照图1,图11,刀片11套在驱动轴12上,通过螺母锁紧,驱动轴12装在活动块15内,固定块35和活动块15为燕尾槽连接,其左侧面没有接触,有个缺口,缺口可以塞铁片等嵌入物,当没有塞嵌入物时,固定块35和活动块15可以轻松做一个相对直线运动,当塞入潜入物时,固定块35和活动块15位置相对固定,固定块35上固定有一铁块,铁块上有两排螺丝,上面一排螺丝与固定块35连接,下面一排靠左和靠右边的螺丝分别与活动块15螺纹连接,中间位置的螺丝端面顶住活动块15,当逆时针调节下面一排中间位置的螺丝使其向上移动,然后顺时针调节下面一排靠左边和靠右边的螺丝时,可以拉动活动块15向上移动,直到被中间位置的螺丝端面顶住,实现刀片11向上方向的位置调节,同理,当逆时针调节下面一排靠左和靠右位置螺丝,然后顺时针调节下面一排中间位置螺丝,可以将活动块15往下顶,实现刀片11向下方向的位置调节。Referring to Fig. 1 and Fig. 11, the
参照图1,图12,铁块可以固定在固定底座的左侧或右侧任意一侧,用同样的方式,可以实现刀片11左右方向的位置调节。With reference to Fig. 1, Fig. 12, the iron block can be fixed on the left side or the right side of the fixed base, and in the same way, the position adjustment of the
以上所述,是本实用新型方形零件双边自动倒角装置的一个具体实现方式,并不代表本实用新型所有实现方式,凡是在结构上与本实用新型类似,有相同或类似解决方案的具体应用,都在本实用新型的保护范围之内。The above is a specific implementation of the bilateral automatic chamfering device for square parts of the present invention, and does not represent all the implementations of the present invention. All the specific applications that are similar in structure to the present invention have the same or similar solutions , all within the protection scope of the present utility model.
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CN103386503A (en) * | 2013-08-21 | 2013-11-13 | 邵阳学院 | Method for automatically thinning two edges of small-size part and thinning device thereof |
CN103506700A (en) * | 2012-06-26 | 2014-01-15 | 邵阳学院 | Method and device for automatically chamfering two sides of square part |
CN107914142A (en) * | 2017-11-15 | 2018-04-17 | 杭州佰牛科技有限公司 | One kind is applicable in different size steel pipe processing drilling facing attachments |
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CN103506700A (en) * | 2012-06-26 | 2014-01-15 | 邵阳学院 | Method and device for automatically chamfering two sides of square part |
CN103506700B (en) * | 2012-06-26 | 2017-05-03 | 邵阳学院 | Method and device for automatically chamfering two sides of square part |
CN103386503A (en) * | 2013-08-21 | 2013-11-13 | 邵阳学院 | Method for automatically thinning two edges of small-size part and thinning device thereof |
CN107914142A (en) * | 2017-11-15 | 2018-04-17 | 杭州佰牛科技有限公司 | One kind is applicable in different size steel pipe processing drilling facing attachments |
CN107914142B (en) * | 2017-11-15 | 2019-06-18 | 常熟市盈博钢管有限公司 | One kind being applicable in different size steel pipe processing drilling facing attachments |
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