CN202741321U - Full-automatic chamfering separator for magnet ring blanks - Google Patents

Full-automatic chamfering separator for magnet ring blanks Download PDF

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Publication number
CN202741321U
CN202741321U CN 201220447448 CN201220447448U CN202741321U CN 202741321 U CN202741321 U CN 202741321U CN 201220447448 CN201220447448 CN 201220447448 CN 201220447448 U CN201220447448 U CN 201220447448U CN 202741321 U CN202741321 U CN 202741321U
Authority
CN
China
Prior art keywords
magnet ring
motor
vibrating disc
controller
chamfering
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220447448
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Chinese (zh)
Inventor
巫济辉
邱宇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Kry Scn Magnetics Co ltd
Original Assignee
Shenzhen Kry Scn Magnetics Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Kry Scn Magnetics Co ltd filed Critical Shenzhen Kry Scn Magnetics Co ltd
Priority to CN 201220447448 priority Critical patent/CN202741321U/en
Application granted granted Critical
Publication of CN202741321U publication Critical patent/CN202741321U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a full-automatic chamfering separator for magnet ring blanks, which comprises a case, a controller, a motor, a vibrating plate, a movable baffle, a dust collection net, a separation net and an exhaust fan, wherein the motor and the controller are arranged in the case below the vibrating plate, the motor is connected with the controller, a diversion rail is arranged on the plate surface of the vibrating plate, an outlet at the tail end of the diversion rail is provided with the movable baffle, the movable baffle is connected with the motor, the dust collection net and the separation net are sequentially arranged outside the movable baffle at the tail end of the diversion rail, a debris collection chamber is arranged below the dust collection net, and the debris collection chamber is communicated with the exhaust fan; and an abrasive collection chamber is arranged below the separation net. According to the technology, the full-automatic batch chamfering and separation of magnet ring blanks are realized, the manpower is saved, and the production efficiency is improved; the chamfering effect is good, and the product quality is excellent; debris and dust produced after chamfering are recycled through the exhaust fan, so that the cost is lowered, and a situation that dust pollutes the environment is avoided, therefore, the separator has green and environmental protection effects.

Description

Magnet ring blank Full-automatic chamfering seperator
Technical field
The utility model relates to a kind of chamfering and automatic separator tool, relates in particular in the parts production processes such as magnet ring, employed chamfering separator.
Background technology
Magnetic core refers to a kind of ceramic-like magnetic metal oxide of being formed through high temperature sintering by various oxide mixtures such as iron oxide, manganese oxide, nickel oxide.Owing to needing the coiling enamel-covered wire just can make inductance or transformer inside and outside the magnet ring, and magnet ring can form burr at periphery in compressing process, burr can destroy the insulating barrier of enamel-covered wire and cause inductance or transformer short-circuit when coiling, therefore the magnet ring periphery needs rounded corner, i.e. chamfering.
Chamfer process normal operation vibrating disc or beveler, wherein vibrating disc comprises: motor and card, the vibration of motor-driven card has the material track in the card, and material flows out along track.And vibrating disc of the prior art only has the effect of vibration friction, can make material evenly and then the chamfering that rubs, but without other effect, function ratio is more single.In addition, this vibrating disc is inhomogeneous to the vibration friction of material, and effect is not very good.After the vibrating disc vibration, the chip of left material, product need artificial real-time separating with abrasive material, expend a large amount of manpowers and time, and production efficiency is low.
Because magnet ring is not of uniform size, different, also not quite identical to the time and intensity demand of chamfering, separation process needs various machineries to participate in, and is difficult to for a long time realize that full-automation controls, and needs a large amount of personnel to participate in, labor intensive, and the chamfering effect is difficult to guarantee.
In addition, in traditional handicraft, the former material debris and the powder that produce after the chamfering are all let out passage by in-line arrangement and are drained, and can not recycle, and this method is contaminated environment not only, and and cause the wasting of resources, cost raises.
If can obtain the full automatic chamfering separation machinery of a kind of magnet ring blank, realize full-automation, and have retracting device, will increase work efficiency, and save cost, bring the effect of environmental protection, and will have broad application prospects.But at present, there is no this device is developed and is applied to produce.
The utility model content
Problem to be solved in the utility model is: a kind of magnet ring blank Full-automatic chamfering seperator is provided, can realize the chamfer process of the widgets such as magnet ring full-automatic, save artificial, increase work efficiency, has simultaneously retracting device, the chamfering chip can be recycled, save cost, avoid polluting.
For overcoming the above problems, the utility model by the following technical solutions:
Magnet ring blank Full-automatic chamfering seperator comprises casing, controller, motor, vibrating disc, moving stop, dust absorption net, separate mesh, air exhauster; Motor and controller are installed in the casing of vibrating disc below, motor connects controller, the water conservancy diversion track of arranging on the card of described vibrating disc, water conservancy diversion track end exit arranges moving stop, moving stop is connected with motor, water conservancy diversion track end moving stop is aligned in sequence with dust absorption net and separate mesh outward, and described dust absorption net below arranges debris collection chamber, and described debris collection chamber is communicated with air exhauster; Described separate mesh below arranges the abrasive material collecting chamber.
Has blind recess on the card of the vibrating disc of described moving stop below.
Has the spiral stream guidance track on the card of described vibrating disc.
Also have three outward extending arc plectrums in the center from vibrating disc on the described vibrating disc.
The outside of described casing also is provided with switch and Timing button, and described switch is connected with motor, and described Timing button is connected with controller.
Operation principle: dust absorption net is used for filtering out chip and the burr that grind off from magnet ring, and air exhauster is taken these chips away, reclaims, and is recycling; Separate mesh is used for magnet ring and abrasive material are separated; Vibrating disc is used for the mixture vibration of abrasive material and magnet ring even, and it is in contact with one another fully, thereby improves friction chamfering effect; Have control program in the controller, set the mixed film friction chamfering time at controller, after the time arrives, moving stop is subjected to Electric Machine Control and lifts, material is hindered by moving stop no longer, and the water conservancy diversion track of suitable vibrating disc flows out, and separates respectively at the filter screen place; Carry out next batch, adding material arranges the time on the controller, and moving stop is positioned in the blind recess under the control of controller, open motor, vibrating disc begins vibration, carries out chamfering, three arc plectrums at vibrating disc center make mixing of materials even, do not pile up, thus the chamfering high conformity.
The utlity model has following beneficial effect:
Realize full-automatic magnet ring batch chamfering and separated, saved manpower, saved energy consumption, improved production efficiency; Chamfering is effective, and product quality is excellent, in the situation that other conditions are identical with the traditional mode of production condition, adopts this kind seperator to produce, statistics final finished qualification rate, and its qualification rate has improved 20%; Chip dust after the chamfering is reclaimed by air exhauster, and reapplication is in production, thereby improves raw-material utilization rate, saves cost, and avoids dust polluting environment, has the effect of environmental protection.
Description of drawings
Fig. 1 is the structural representation of the utility model embodiment.
Among the figure: 1, casing; 3, vibrating disc; 4, moving stop; 5, dust absorption net; 6, separate mesh; 7, air exhauster; 8, switch; 9, Timing button.
The specific embodiment
Below in conjunction with drawings and Examples the utility model is further specified.
Those skilled in the art should know, the present embodiment only is used for technology of the present utility model is described, and lie in it is not limited.
As shown in Figure 1: magnet ring blank Full-automatic chamfering seperator comprises casing 1, controller, motor, vibrating disc 3, moving stop 4, dust absorption net 5, separate mesh 6, air exhauster 7; Motor and controller are installed in the casing 1 of vibrating disc 3 belows, motor connects controller, the water conservancy diversion track of arranging on the card of described vibrating disc 3, water conservancy diversion track end exit arranges moving stop 4, moving stop 4 is connected with motor, be aligned in sequence with dust absorption net 5 and separate mesh 6 outside the water conservancy diversion track end moving stop 4, described dust absorption net 5 belows arrange debris collection chamber, and described debris collection chamber is communicated with air exhauster 7; Described separate mesh 6 belows arrange the abrasive material collecting chamber.
Has blind recess on the card of the vibrating disc 3 of described moving stop 4 belows.
Has the spiral stream guidance track on the card of described vibrating disc 3.
Also have three outward extending arc plectrums in the center from vibrating disc 3 on the described vibrating disc 3.
The outside of described casing 1 also is provided with switch 8 and Timing button 9, and described switch 8 is connected with motor, and described Timing button 9 is connected with controller.
Filter screen is used for filtering out chip and the burr that grind off from magnet ring, and air exhauster 7 is taken these chips away, reclaims, and is recycling; Separate mesh 6 is used for magnet ring and abrasive material are separated; Vibrating disc 3 is used for the mixture vibration of abrasive material and magnet ring even, and it is in contact with one another fully, thereby improves friction chamfering effect; Have control program in the controller, set the mixed film friction chamfering time at controller, after the time arrives, moving stop 4 is subjected to Electric Machine Control and lifts, material is hindered by moving stop 4 no longer, and the water conservancy diversion track of suitable vibrating disc 3 flows out, and separates respectively at the filter screen place; Carry out next batch, adding material, time on the controller is set, moving stop is positioned in the blind recess under the control of controller, opens motor, and vibrating disc 3 begins vibration, carry out chamfering, three arc plectrums at vibrating disc 3 centers make mixing of materials even, do not pile up, thus the chamfering high conformity.
The utility model is not limited to the above-mentioned specific embodiment; the according to the above description announcement of book and guidance; the utility model those skilled in the art also can carry out suitable change and modification to above-mentioned embodiment, and its change also should fall into the protection domain of claim of the present utility model.In addition, although used some specific terms in this specification, these terms do not consist of any restriction to the utility model just for convenience of description.

Claims (5)

1. magnet ring blank Full-automatic chamfering seperator is characterized in that: comprise casing, controller, motor, vibrating disc, moving stop, dust absorption net, separate mesh, air exhauster; Motor and controller are installed in the casing of vibrating disc below, motor connects controller, the water conservancy diversion track of arranging on the card of described vibrating disc, water conservancy diversion track end exit arranges moving stop, moving stop is connected with motor, water conservancy diversion track end moving stop is aligned in sequence with dust absorption net and separate mesh outward, and described dust absorption net below arranges debris collection chamber, and described debris collection chamber is communicated with air exhauster; Described separate mesh below arranges the abrasive material collecting chamber.
2. described magnet ring blank Full-automatic chamfering seperator according to claim 1 is characterized in that: have blind recess on the card of the vibrating disc of described moving stop below.
3. described magnet ring blank Full-automatic chamfering seperator according to claim 1 is characterized in that: have the spiral stream guidance track on the card of described vibrating disc.
4. described magnet ring blank Full-automatic chamfering seperator according to claim 1 is characterized in that: also have three outward extending arc plectrums in the center from vibrating disc on the described vibrating disc.
5. described magnet ring blank Full-automatic chamfering seperator according to claim 1 is characterized in that: the outside of described casing, also be provided with switch and Timing button, and described switch is connected with motor, and described Timing button is connected with controller.
CN 201220447448 2012-09-04 2012-09-04 Full-automatic chamfering separator for magnet ring blanks Expired - Fee Related CN202741321U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220447448 CN202741321U (en) 2012-09-04 2012-09-04 Full-automatic chamfering separator for magnet ring blanks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220447448 CN202741321U (en) 2012-09-04 2012-09-04 Full-automatic chamfering separator for magnet ring blanks

Publications (1)

Publication Number Publication Date
CN202741321U true CN202741321U (en) 2013-02-20

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CN 201220447448 Expired - Fee Related CN202741321U (en) 2012-09-04 2012-09-04 Full-automatic chamfering separator for magnet ring blanks

Country Status (1)

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CN (1) CN202741321U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836812A (en) * 2012-09-04 2012-12-26 深圳市金瑞中核电子有限公司 Full-automatic chamfering separator for magnet ring blank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102836812A (en) * 2012-09-04 2012-12-26 深圳市金瑞中核电子有限公司 Full-automatic chamfering separator for magnet ring blank

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Shenzhen New KRY-SCN Electronics Co., Ltd.

Assignor: Shenzhen KRY-SCN Magnetics Co., Ltd.

Contract record no.: 2014440020461

Denomination of utility model: Full-automatic chamfering separator for magnet ring blank

Granted publication date: 20130220

License type: Exclusive License

Record date: 20141226

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
EC01 Cancellation of recordation of patent licensing contract

Assignee: Shenzhen New KRY-SCN Electronics Co., Ltd.

Assignor: Shenzhen KRY-SCN Magnetics Co., Ltd.

Contract record no.: 2014440020461

Date of cancellation: 20160905

LICC Enforcement, change and cancellation of record of contracts on the licence for exploitation of a patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130220

Termination date: 20190904

CF01 Termination of patent right due to non-payment of annual fee