CN102836812A - Full-automatic chamfering separator for magnet ring blank - Google Patents
Full-automatic chamfering separator for magnet ring blank Download PDFInfo
- Publication number
- CN102836812A CN102836812A CN2012103241937A CN201210324193A CN102836812A CN 102836812 A CN102836812 A CN 102836812A CN 2012103241937 A CN2012103241937 A CN 2012103241937A CN 201210324193 A CN201210324193 A CN 201210324193A CN 102836812 A CN102836812 A CN 102836812A
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- motor
- magnet ring
- full
- vibrating disc
- chamfering
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Abstract
The invention discloses a full-automatic chamfering separator for a magnet ring blank. The separator comprises an enclosure, a controller, a motor, a vibrating plate, a movable baffle, a dust-absorbing net, a separation net and an exhaust fan; the motor and the controller are installed in the enclosure under the vibrating plate; the motor is connected with the controller; a flow guide rail is arranged on the surface of the vibrating plate; the movable baffle is arranged at a tail end outlet of the flow guide rail and connected with the motor; the dust-absorbing net and the separation net are sequentially distributed outside the movable baffle at the tail end of the flow guide rail; a scrap collection cavity is arranged under the dust-absorbing net and communicated with the exhaust fan; and a grinding material collection cavity is arranged under the separation net. Through the technology, full-automatic batch chamfering and separation of the magnet ring blank are realized so that the labor power is saved and the production efficiency is increased; the chamfering effect is good and the quality of products is good; and scrap dust after chamfering is recycled by using the exhaust fan, so that the cost is reduced, environment pollution caused by dust is avoided, and the effect of environmental friendliness is achieved.
Description
Technical field
The present invention relates to a kind of chamfering and automatic separator tool, relate in particular in parts production processes such as magnet ring, employed chamfering separator.
Background technology
Magnetic core refers to a kind of ceramic-like magnetic metal oxide of being formed through high temperature sintering by various oxide mixtures such as iron oxide, manganese oxide, nickel oxide.Owing to need the coiling enamel-covered wire just can process inductance or transformer inside and outside the magnet ring; And magnet ring can form burr at periphery in the compression moulding process; Burr can destroy the insulating barrier of enamel-covered wire and cause inductance or transformer short-circuit when coiling, so the magnet ring periphery needs rounded corner, i.e. chamfering.
Chamfer process generally uses vibrating disc or beveler, and wherein vibrating disc comprises: motor and card, and the vibration of motor-driven card has the material track in the card, and material flows out along track.And vibrating disc of the prior art only has the effect of vibration friction, can make the even and then chamfering that rubs of material, but does not have other effect, and function ratio is more single.In addition, this vibrating disc is inhomogeneous to the vibration friction of material, and effect is not very good.After the vibrating disc vibration, the chip of left material, product need artificial real-time separating with abrasive material, and the manpower of labor and time, production efficiency is low.
Because magnet ring is not of uniform size, different, also not quite identical to the time and intensity demand of chamfering, separation process needs various machineries to participate in, and is difficult to for a long time realize that full-automation controls, and needs a large amount of personnel to participate in, labor intensive, and the chamfering effect is difficult to guarantee.
In addition, in traditional handicraft, the former material debris and the powder that are produced after the chamfering are all let out passage by in-line arrangement and are drained, and can not recycle, and this method is contaminated environment not only, and and cause the wasting of resources, cost raises.
If can obtain the full automatic chamfering separation machinery of a kind of magnet ring blank, realize full-automation, and have retracting device, will increase work efficiency, and save cost, bring the effect of environmental protection, and will have broad application prospects.But at present, still not having this device is developed and is applied to produce.
Summary of the invention
Problem to be solved by this invention is: provide a kind of magnet ring blank full-automatic chamfering seperator, can realize the chamfer process full-automation to widgets such as magnet rings, save artificial; Increase work efficiency, have retracting device simultaneously, can the chamfering debris retrieval be utilized; Save cost, avoid polluting.
For overcoming the above problems, the present invention adopts following technical scheme:
The full-automatic chamfering seperator of magnet ring blank comprises casing, controller, motor, vibrating disc, moving stop, dust absorption net, separate mesh, air exhauster; Motor and controller are installed in the casing of vibrating disc below; Motor connects controller, the water conservancy diversion track of arranging on the card of said vibrating disc, and water conservancy diversion track ends exit is provided with moving stop; Moving stop is connected with motor; Water conservancy diversion track ends moving stop is aligned in sequence with dust absorption net and separate mesh outward, and said dust absorption net below is provided with debris collection chamber, and said debris collection chamber is communicated with air exhauster; Said separate mesh below is provided with the abrasive material collecting chamber.
Has blind recess on the card of the vibrating disc of said moving stop below.
Has the spiral stream guidance track on the card of said vibrating disc.
Also have three outward extending arc plectrums in the center from vibrating disc on the said vibrating disc.
The outside of said casing also is provided with switch and time adjusting button, and said switch is connected with motor, and the said time is regulated button and is connected with controller.
Operation principle: dust absorption net is used to filter out chip and the burr that grind off from magnet ring, and air exhauster is taken these chips away, reclaims recycle; Separate mesh is used for magnet ring and abrasive material are separated; Vibrating disc is used for the mixture vibration of abrasive material and magnet ring even, and it is in contact with one another fully, thereby improves friction chamfering effect; Have control program in the controller, on controller, set the mixed film friction chamfering time, after the time arrives; Moving stop receives Electric Machine Control and lifts; Material is hindered by moving stop no longer, and the water conservancy diversion track of suitable vibrating disc flows out, and separates respectively at the filter screen place; Carry out next batch, add material, the time on the controller is set, moving stop is transferred in the control of controller and is placed blind recess; Open motor, vibrating disc begins vibration, carries out chamfering; Three arc plectrums at vibrating disc center make mixing of materials even, do not pile up, thus the chamfering high conformity.
The present invention has following beneficial effect:
Realize full-automatic magnet ring batch chamfering and separated, saved manpower, saved energy consumption, improved production efficiency; Chamfering is effective, and product quality is excellent, under other conditions situation identical with the traditional mode of production condition, adopts this kind seperator to produce, statistics final finished qualification rate, and its qualification rate has improved 20%; Chip dust after the chamfering is reclaimed through air exhauster, be applied to once more produce, thereby improve raw-material utilization rate, save cost, and avoid dust polluting environment, have the effect of environmental protection.
Description of drawings
Fig. 1 is the structural representation of the embodiment of the invention.
Among the figure: 1, casing; 3, vibrating disc; 4, moving stop; 5, dust absorption net; 6, separate mesh; 7, air exhauster; 8, switch; 9, the time is regulated button.
The specific embodiment
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Those skilled in the art should know that present embodiment only is used to technology of the present invention is described, and lie in it is not limited.
As shown in Figure 1: the full-automatic chamfering seperator of magnet ring blank comprises casing 1, controller, motor, vibrating disc 3, moving stop 4, dust absorption net 5, separate mesh 6, air exhauster 7; Motor and controller are installed in the casing 1 of vibrating disc 3 belows; Motor connects controller, the water conservancy diversion track of arranging on the card of said vibrating disc 3, and water conservancy diversion track ends exit is provided with moving stop 4; Moving stop 4 is connected with motor; Water conservancy diversion track ends moving stop 4 outer dust absorption net 5 and the separate meshes 6 of being aligned in sequence with, said dust absorption net 5 belows are provided with debris collection chamber, and said debris collection chamber is communicated with air exhauster 7; Said separate mesh 6 belows are provided with the abrasive material collecting chamber.
Has blind recess on the card of the vibrating disc 3 of said moving stop 4 belows.
Has the spiral stream guidance track on the card of said vibrating disc 3.
Also have three outward extending arc plectrums in the center from vibrating disc 3 on the said vibrating disc 3.
The outside of said casing 1 also is provided with switch 8 and regulates button 9 with the time, and said switch 8 is connected with motor, and the said time is regulated button 9 and is connected with controller.
Filter screen is used to filter out chip and the burr that grind off from magnet ring, and air exhauster 7 is taken these chips away, reclaims recycle; Separate mesh 6 is used for magnet ring and abrasive material are separated; Vibrating disc 3 is used for the mixture vibration of abrasive material and magnet ring even, and it is in contact with one another fully, thereby improves friction chamfering effect; Have control program in the controller, on controller, set the mixed film friction chamfering time, after the time arrives; Moving stop 4 receives Electric Machine Control and lifts; Material is hindered by moving stop 4 no longer, and the water conservancy diversion track of suitable vibrating disc 3 flows out, and separates respectively at the filter screen place; Carry out next batch, add material, the time on the controller is set; Moving stop is transferred in the control of controller and is placed blind recess, opens motor, and vibrating disc 3 begins vibration; Carry out chamfering; Three arc plectrums at vibrating disc 3 centers make mixing of materials even, do not pile up, thus the chamfering high conformity.
The present invention is not limited to the above-mentioned specific embodiment; Announcement and guidance according to above-mentioned specification; Those skilled in the art in the invention also can carry out suitable change and modification to above-mentioned embodiment, and its change also should fall into the protection domain of claim of the present invention.In addition, although used some specific terms in this specification, these terms are explanation for ease just, the present invention is not constituted any restriction.
Claims (5)
1. the full-automatic chamfering seperator of magnet ring blank is characterized in that: comprise casing, controller, motor, vibrating disc, moving stop, dust absorption net, separate mesh, air exhauster; Motor and controller are installed in the casing of vibrating disc below; Motor connects controller, the water conservancy diversion track of arranging on the card of said vibrating disc, and water conservancy diversion track ends exit is provided with moving stop; Moving stop is connected with motor; Water conservancy diversion track ends moving stop is aligned in sequence with dust absorption net and separate mesh outward, and said dust absorption net below is provided with debris collection chamber, and said debris collection chamber is communicated with air exhauster; Said separate mesh below is provided with the abrasive material collecting chamber.
2. according to the full-automatic chamfering seperator of the said magnet ring blank of claim 1, it is characterized in that: have blind recess on the card of the vibrating disc of said moving stop below.
3. according to the full-automatic chamfering seperator of the said magnet ring blank of claim 1, it is characterized in that: have the spiral stream guidance track on the card of said vibrating disc.
4. according to the full-automatic chamfering seperator of the said magnet ring blank of claim 1, it is characterized in that: also have three outward extending arc plectrums in the center from vibrating disc on the said vibrating disc.
5. according to the full-automatic chamfering seperator of the said magnet ring blank of claim 1, it is characterized in that: the outside of said casing, also be provided with switch and time adjusting button, said switch is connected with motor, and the said time is regulated button and is connected with controller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103241937A CN102836812A (en) | 2012-09-04 | 2012-09-04 | Full-automatic chamfering separator for magnet ring blank |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012103241937A CN102836812A (en) | 2012-09-04 | 2012-09-04 | Full-automatic chamfering separator for magnet ring blank |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102836812A true CN102836812A (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2012103241937A Pending CN102836812A (en) | 2012-09-04 | 2012-09-04 | Full-automatic chamfering separator for magnet ring blank |
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| CN (1) | CN102836812A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4287066A (en) * | 1975-09-11 | 1981-09-01 | Elfo Ag Sachseln | Sieve having substantially plane sieve sheets and a method for its manufacture |
| CN2276380Y (en) * | 1996-10-29 | 1998-03-18 | 许庆良 | Screw sorter |
| CN1720109A (en) * | 2002-12-02 | 2006-01-11 | 罗素菲内克斯有限公司 | Sieving apparatus |
| CN101585032A (en) * | 2008-05-22 | 2009-11-25 | 上海金发科技发展有限公司 | Powder absorption device of vibration sieve |
| CN102180350A (en) * | 2011-04-13 | 2011-09-14 | 越峰电子（昆山）有限公司 | Vibration plate having automatic arranging function |
| CN202741321U (en) * | 2012-09-04 | 2013-02-20 | 深圳市金瑞中核电子有限公司 | Full-automatic chamfering separator for magnet ring blanks |
-
2012
- 2012-09-04 CN CN2012103241937A patent/CN102836812A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4287066A (en) * | 1975-09-11 | 1981-09-01 | Elfo Ag Sachseln | Sieve having substantially plane sieve sheets and a method for its manufacture |
| CN2276380Y (en) * | 1996-10-29 | 1998-03-18 | 许庆良 | Screw sorter |
| CN1720109A (en) * | 2002-12-02 | 2006-01-11 | 罗素菲内克斯有限公司 | Sieving apparatus |
| CN101585032A (en) * | 2008-05-22 | 2009-11-25 | 上海金发科技发展有限公司 | Powder absorption device of vibration sieve |
| CN102180350A (en) * | 2011-04-13 | 2011-09-14 | 越峰电子（昆山）有限公司 | Vibration plate having automatic arranging function |
| CN202741321U (en) * | 2012-09-04 | 2013-02-20 | 深圳市金瑞中核电子有限公司 | Full-automatic chamfering separator for magnet ring blanks |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| ASS | Succession or assignment of patent right |
Owner name: SHENZHEN NEW KRY-SCN ELECTRONICS CO., LTD. Free format text: FORMER OWNER: SHENZHEN KRY-SCN ELECTRONICS CO., LTD. Effective date: 20140220 |
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| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20140220 Address after: Baoan District Dalang street, Shenzhen city in Guangdong province 518000 Huarong Road No. 355 in Jin Rui hi tech Industrial Park Building 2 Applicant after: Shenzhen New KRY-SCN Electronics Co., Ltd. Address before: Baoan District Dalang street, Shenzhen city in Guangdong province 518000 Huarong Road No. 355 in Jin Rui hi tech Industrial Park Building 2 Applicant before: Shenzhen KRY-SCN Magnetics Co., Ltd. |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20121226 |