CN202730230U - Production line for treating surface of copper product - Google Patents
Production line for treating surface of copper product Download PDFInfo
- Publication number
- CN202730230U CN202730230U CN 201220311252 CN201220311252U CN202730230U CN 202730230 U CN202730230 U CN 202730230U CN 201220311252 CN201220311252 CN 201220311252 CN 201220311252 U CN201220311252 U CN 201220311252U CN 202730230 U CN202730230 U CN 202730230U
- Authority
- CN
- China
- Prior art keywords
- mentioned
- tank
- washing bath
- brass work
- treatment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn - After Issue
Links
Images
Landscapes
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The utility model discloses a production line for treating surfaces of copper products. The production line comprises a conveying track arranged along a straight line, wherein a treatment tank group distributed along the straight line is arranged below the conveying track; the treatment tank group comprises a hot dipping oil removing tank, a first rinsing tank, a pickling tank, a second rinsing tank, a passivating tank, a third rinsing tank, a lead-rinsing tank and a fourth rinsing tank which are adjacently arranged in sequence; the conveying track is provided with an electric conveying mechanism capable of performing reciprocating motion along the conveying track and equipped with a lifting rack in a matching way; and the electric conveying mechanism controls the conveying track to work through an electric control system. After the scheme is adopted, the electric conveying mechanism sequentially lifts or moves turnover baskets filled with copper products, so that the turnover baskets can sequentially dip into the corresponding treatment tanks for correspondingly treating the surfaces of the copper products according to the surface treatment requirements of the copper products. Compared with the prior art, the production line has the advantages of relatively low labor intensity of workers and relatively high work efficiency.
Description
Technical field
The utility model relates to the surface treatment of brass work, specifically brass work surface treatment streamline.
Background technology
In order to prevent that brass work is corroded or variable color in production, storing and use procedure, improve the corrosion resisting property of brass work in atmosphere, people need to carry out surface treatment to brass work, and the surface treatment of brass work generally includes degreasing, pickling, passivation, washes the operations such as plumbous.
In the existing copper product surface treatment process, degreasing, pickling, passivation, to wash the operation such as plumbous generally be to finish in different workshops, each workshop is provided with corresponding treatment trough, brass work is finished corresponding processing in the treatment trough in a workshop after, forwarded in the workshop of subsequent processing by Turnround basket again and process accordingly.This process of surface treatment, because each operation is to finish in different workshops, brass work is moved pretty troublesome between each workshop, and labor strength is larger, and, for dripping, the brass work that prevents from just going out treatment trough spills treatment solution on the way in circular flow, after finishing an operation, brass work generally will leave standstill certain hour, and week forwards the workshop of subsequent processing to again, thereby cause treatment cycle longer, production efficiency is lower.
The utility model content
The purpose of this utility model provides a kind of brass work surface treatment streamline, and it need not can reduce labor strength, and enhance productivity at each workshop turnover brass work.
To achieve these goals, the technical solution adopted in the utility model is as follows:
Brass work surface treatment streamline, has the delivery track that arranges along straight line, the below of this delivery track is provided with the treatment trough group of arranging along straight line, this treatment trough group comprise sequentially adjacent setting hot dipping degreasing tank, the first washing bath, pickling tank, the second washing bath, deactivation slot, the 3rd washing bath, wash lead bath and the 4th washing bath, the supporting power-driven conveyors structure that can move back and forth along delivery track that is provided with on the above-mentioned delivery track, this power-driven conveyors structure has liftable hanger, and this power-driven conveyors structure is controlled its work by electric control system.
Above-mentioned power-driven conveyors structure is electric hoist.
Also comprise the smog gathering system, this smog gathering system comprises smoke collector, pipeline and sprinkling system, above-mentioned smoke collector corresponds respectively to above-mentioned pickling tank and above-mentioned deactivation slot arranges, above-mentioned each smoke collector is connected to treatment tank by above-mentioned pipeline respectively, above-mentioned sprinkling system is arranged in the above-mentioned pipeline, in order to the smog that passes through is sprayed, make the smog drop that congeals into flow into treatment tank.
One side of above-mentioned treatment trough group is provided with the manway for operator's walking, and take this side as the outside, above-mentioned smoke collector is arranged at respectively the inboard of above-mentioned pickling tank and deactivation slot.
Above-mentioned pipeline comprises arm, gathering tube and return line, above-mentioned gathering tube is horizontally placed on the top in workshop, streamline place, one end of above-mentioned arm connects respectively corresponding above-mentioned smoke collector, the other end of above-mentioned arm extends upward respectively and is connected to above-mentioned gathering tube, one end of above-mentioned gathering tube connects an end of above-mentioned return line, the other end of above-mentioned return line extends downward above-mentioned treatment tank, and above-mentioned sprinkling system is arranged at the intersection of above-mentioned gathering tube and above-mentioned return line.
The top of above-mentioned sprinkling system is provided with venting port, and above-mentioned return line is connected with the gas blower that waste gas is blowed to above-mentioned venting port.
Above-mentioned the first washing bath, the second washing bath, the 3rd washing bath and the 4th washing bath have respectively twice, and the rear of above-mentioned the 4th washing bath is hot water tank together.
Above-mentioned pickling tank comprises nitric acid groove and the hydrochloric acid trough that sequentially arranges, and above-mentioned deactivation slot comprises the twice junket acid anhydride acid tank that sequentially arranges.
After adopting such scheme, brass work surface treatment streamline of the present utility model, treatment trough group that will be corresponding with each operation of brass work surface-treated is along straight line adjacent being set together sequentially, and be furnished with delivery track and power-driven conveyors structure, during work, brass work is positioned over Turnround basket, Turnround basket hangs on the hanger of power-driven conveyors structure, under the control of electric control system, the power-driven conveyors structure carries out lifting or movement to Turnround basket successively, make Turnround basket according to the requirement of brass work surface-treated, immerse successively each corresponding treatment trough, brass work is carried out corresponding surface treatment.Compared with prior art, brass work surface treatment streamline of the present utility model has the advantage that labor strength is lower, production efficiency is higher.
Description of drawings
Fig. 1 is the structural representation of facing of the present utility model;
Fig. 2 is plan structure synoptic diagram of the present utility model (omitting delivery track, smog gathering system and treatment tank etc.).
Embodiment
Brass work surface treatment streamline of the present utility model as shown in Figure 1, 2, comprises delivery track 1, treatment trough group 2, manway 3 and smog gathering system 4.
Delivery track 1 is set up in the top in workshop by support 10, along the straight line setting, and the supporting electric hoist 11 that is provided with on the delivery track 1, electric hoist 11 is controlled its work by electric control system.
Treatment trough group 2 is positioned at the below of delivery track 1 and arranges along straight line, treatment trough group 2 comprise sequentially adjacent setting hot dipping degreasing tank 21, the first washing bath 22, pickling tank 23, the second washing bath 24, deactivation slot 25, the 3rd washing bath 26, wash lead bath 27 and the 4th washing bath 28, above-mentioned each treatment trough for the treatment of trough group 2 is respectively equipped with leakage fluid dram, and each leakage fluid dram is connected to purification tank for liquid waste by pipeline respectively.Pickling tank 23 comprises nitric acid groove 231 and the hydrochloric acid trough 232 that sequentially arranges, and deactivation slot 25 comprises the twice junket acid anhydride acid tank 251,252 that sequentially arranges.The first washing bath 22, the second washing bath 24 and the 3rd washing bath 26 have respectively twice; The 4th washing bath 28 also has twice, and first road 281 is the cold rinse bank identical with the 3rd washing bath 26 with the first washing bath 22, the second washing bath 24, and rear 282 is hot water tank together.
It is the commonly used except oil solution of 20-25 grams per liter that concentration is housed in the hot dipping degreasing tank 21, and is furnished with 6 Ultrasonic Cleanerss, and the temperature of removing oil solution is about 65 ℃.The salpeter solution that mass percent concentration is 10-15% is housed in the nitric acid groove 231.The hydrochloric acid soln that mass percent concentration is 10-20% is housed in the hydrochloric acid trough 232.Junket acid anhydride acid tank 251,252 is interior all to be equipped with the junket acid anhydride acid solution that concentration is the 180-200 grams per liter.Wash the lead solution of washing commonly used is housed in the lead bath 27, this is commonly used washes lead solution and can wash plumbous liquid and water mixes by 1:4.5-5 commonly used.The first road 281 of the first washing bath 22, the second washing bath 24, the 3rd washing bath 26 and the 4th washing bath is interior all to be equipped with clean cold water, and the rear of the 4th washing bath 28 282 is equipped with 80 ℃ hot water together.
Manway 3 is arranged at a side for the treatment of trough group 2, and take this side as the outside, treatment trough group 2 relative opposite sides are inboard, by being arranged at the manway 3 in treatment trough group 2 outsides, walking thereon, operate for operator.
Smog gathering system 4 comprises smoke collector 41, pipeline 42, sprinkling system 43 and gas blower 44.
Smoke collector 41 is located at respectively the inboard of nitric acid groove 231, hydrochloric acid trough 232, junket acid anhydride acid tank 251 and junket acid anhydride acid tank 252, smoke collector 41 comprises housing and is located at the interior suction fan of housing, be provided with latticed blast inlet on this housing, the smog that will be volatilized by nitric acid groove 231, hydrochloric acid trough 232, junket acid anhydride acid tank 251 and junket acid anhydride acid tank 252 by this suction fan is along in the latticed blast inlet upstream line 42.The suction fan of smoke collector 41 is controlled its work by electric control system.
Sprinkling system 43 is arranged at intersection's (water source of sprinkling system 43 is accessed by the external world) of gathering tube 422 and return line 423, gas by this intersection is behind sprinkling system 43 sprays, and the contained smoke-like objectionable impurities drop that congeals into flows into treatment tanks 5 along return line 423.The top of sprinkling system 43 offers venting port 424, and gas blower 44 is connected on the return line 423 and (is positioned at the below of sprinkling system 43), in order to waste gas up to standard is blowed to venting port 424, is discharged by the chimney that is connected with venting port 424.Gas blower 44 is controlled its work by electric control system.
Brass work surface treatment streamline of the present utility model, during work, operator stand on the manway 3, the Turnround basket that brass work is housed is hung on the hook of electric hoist 11, under the control of electric control system, electric hoist 11 carries out lifting or movement to Turnround basket (brass work is housed) successively, makes Turnround basket (brass work is housed) according to the requirement of brass work surface-treated operation, immerse successively each corresponding treatment trough, brass work is carried out corresponding surface treatment.
Particularly, each treatment process is as follows:
1, by electric hoist 11 Turnround basket (brass work is housed) is descended, immerse removing in the oil solution in the hot dipping degreasing tank 21 and carry out ultrasonic cleaning about 3 minutes;
2, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top in the first road of the first washing bath 22 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in the first road cold water of the first washing bath 22 and wash;
3, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the rear top together of the first washing bath 22 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in rear one cold water of the first washing bath 22 and wash;
4, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top of nitric acid groove 231 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse pickling 10-20 second in the salpeter solution in the nitric acid groove 231;
5, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top of hydrochloric acid trough 232 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse pickling 10-20 second in the hydrochloric acid soln in the hydrochloric acid trough 232;
6, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top in the first road of the second washing bath 24 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in the first road cold water of the second washing bath 24 and wash;
7, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the rear top together of the second washing bath 24 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in rear one cold water of the second washing bath 24 and wash;
8, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top of junket acid anhydride acid tank 251 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse passivation 10-15 second in the junket acid anhydride acid solution in the junket acid anhydride acid tank 251;
9, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top of junket acid anhydride acid tank 252 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse passivation 10-15 second in the junket acid anhydride acid solution in the junket acid anhydride acid tank 252;
10, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top in the first road of the 3rd washing bath 26 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in the first road cold water of the 3rd washing bath 26 and wash;
11, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the rear top together of the 3rd washing bath 26 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in rear one cold water of the 3rd washing bath 26 and wash;
12, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top of washing lead bath 27 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immersion is washed washing in the lead bath 27 and is carried out first heat in the lead solution and wash 1-2 hour (control is washed the temperature of lead solution at 47-50 ℃, carries out soak at room temperature (cold wash) more than 8 hours again;
13, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to the top in the first road 281 of the 4th washing bath 28 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in first road 281 cold water of the 4th washing bath 28 and wash;
14, by electric hoist 11 Turnround basket (brass work is housed) is risen and advance to rear together 282 the top of the 4th washing bath 28 along delivery track 1, by electric hoist 11 Turnround basket (brass work is housed) is descended again, immerse in rear together 282 hot water of the 4th washing bath 28 and carry out the hot water washing.
In above-mentioned each operation, groove (the changing treatment solution) condition of changing of each treatment trough is:
A, hot dipping degreasing tank 21: remove the change of oil solution look or supernatant and increase;
B, nitric acid groove 231: during the blackening of salpeter solution color;
C, hydrochloric acid trough 232: when the hydrochloric acid soln color turns black indigo plant;
D, junket acid anhydride acid tank 251,252: junket acid anhydride acid solution is by Huang, when red stain is black;
E, wash lead bath 27: wash lead solution as example take 175 kilograms of every grooves, when the brass work of washing reaches 16 ton hours;
Rear together 282 of F, the 4th washing bath 28: when supernatant increases.
Claims (8)
1. brass work surface treatment streamline, it is characterized in that: have the delivery track that arranges along straight line, the below of this delivery track is provided with the treatment trough group of arranging along straight line, this treatment trough group comprise sequentially adjacent setting hot dipping degreasing tank, the first washing bath, pickling tank, the second washing bath, deactivation slot, the 3rd washing bath, wash lead bath and the 4th washing bath, the supporting power-driven conveyors structure that can move back and forth along delivery track that is provided with on the above-mentioned delivery track, this power-driven conveyors structure has liftable hanger, and this power-driven conveyors structure is controlled its work by electric control system.
2. brass work surface treatment streamline according to claim 1, it is characterized in that: above-mentioned power-driven conveyors structure is electric hoist.
3. brass work surface treatment streamline according to claim 1, it is characterized in that: also comprise the smog gathering system, this smog gathering system comprises smoke collector, pipeline and sprinkling system, above-mentioned smoke collector corresponds respectively to above-mentioned pickling tank and above-mentioned deactivation slot arranges, above-mentioned each smoke collector is connected to treatment tank by above-mentioned pipeline respectively, above-mentioned sprinkling system is arranged in the above-mentioned pipeline, in order to the smog that passes through is sprayed, make the smog drop that congeals into flow into treatment tank.
4. brass work surface treatment streamline according to claim 3, it is characterized in that: a side of above-mentioned treatment trough group is provided with the manway for operator's walking, take this side as the outside, above-mentioned smoke collector is arranged at respectively the inboard of above-mentioned pickling tank and deactivation slot.
5. brass work surface treatment streamline according to claim 3, it is characterized in that: above-mentioned pipeline comprises arm, gathering tube and return line, above-mentioned gathering tube is horizontally placed on the top in workshop, streamline place, one end of above-mentioned arm connects respectively corresponding above-mentioned smoke collector, the other end of above-mentioned arm extends upward respectively and is connected to above-mentioned gathering tube, one end of above-mentioned gathering tube connects an end of above-mentioned return line, the other end of above-mentioned return line extends downward above-mentioned treatment tank, and above-mentioned sprinkling system is arranged at the intersection of above-mentioned gathering tube and above-mentioned return line.
6. brass work surface treatment streamline according to claim 5, it is characterized in that: the top of above-mentioned sprinkling system is provided with venting port, and above-mentioned return line is connected with the gas blower that waste gas is blowed to above-mentioned venting port.
7. brass work surface treatment streamline according to claim 1, it is characterized in that: above-mentioned the first washing bath, the second washing bath, the 3rd washing bath and the 4th washing bath have respectively twice, and the rear of above-mentioned the 4th washing bath is hot water tank together.
8. according to claim 1 or 4 described brass work surface treatment streamlines, it is characterized in that: above-mentioned pickling tank comprises nitric acid groove and the hydrochloric acid trough that sequentially arranges, and above-mentioned deactivation slot comprises the twice junket acid anhydride acid tank that sequentially arranges.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220311252 CN202730230U (en) | 2012-06-28 | 2012-06-28 | Production line for treating surface of copper product |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220311252 CN202730230U (en) | 2012-06-28 | 2012-06-28 | Production line for treating surface of copper product |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202730230U true CN202730230U (en) | 2013-02-13 |
Family
ID=47655947
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220311252 Withdrawn - After Issue CN202730230U (en) | 2012-06-28 | 2012-06-28 | Production line for treating surface of copper product |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202730230U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102732874A (en) * | 2012-06-28 | 2012-10-17 | 中宇建材集团有限公司 | Surface treatment production line of copper products |
| CN111020554A (en) * | 2019-12-25 | 2020-04-17 | 镇江耐丝新型材料有限公司 | Improved multifunctional water flushing tank |
-
2012
- 2012-06-28 CN CN 201220311252 patent/CN202730230U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102732874A (en) * | 2012-06-28 | 2012-10-17 | 中宇建材集团有限公司 | Surface treatment production line of copper products |
| CN102732874B (en) * | 2012-06-28 | 2014-04-16 | 中宇建材集团有限公司 | Surface treatment production line of copper products |
| CN111020554A (en) * | 2019-12-25 | 2020-04-17 | 镇江耐丝新型材料有限公司 | Improved multifunctional water flushing tank |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103372548B (en) | Large aluminum fin automatic cleaning device and method | |
| CN203700474U (en) | Hot-dip galvanizing ring-type production line | |
| CN205020446U (en) | Automatic chemical industry spare belt cleaning device | |
| CN103302047A (en) | Automatic cleaning machine for workpieces | |
| CN203530431U (en) | Intelligent phosphating processing system for metal surface | |
| CN101695700A (en) | Ultrasonic wave cleaner for coating of optical lens and treatment method thereof | |
| CN101775607A (en) | Forced circulation pickling method of copper and copper alloy tubes, rods and wires | |
| CN110158103B (en) | Steel pipe pickling production line | |
| CN210304933U (en) | Graphite boat cleaning equipment | |
| CN207452224U (en) | Closed loop galvanization production line | |
| CN110064622A (en) | A kind of one-stop tube body device for cleaning and air-drying | |
| CN112410705A (en) | High-temperature preheating galvanizing process for suspension galvanizing hot galvanizing line | |
| CN202730230U (en) | Production line for treating surface of copper product | |
| CN112301302A (en) | Full-automatic fastener hot galvanizing process | |
| CN102732874B (en) | Surface treatment production line of copper products | |
| CN104498976A (en) | Multi-purpose automatic-cycle spray cleaning device and method | |
| CN209363125U (en) | The cleaning device of high-speed steel hard alloy tool | |
| CN204417602U (en) | Multi-usage automatic circulation type spraying equipment | |
| CN106824925A (en) | A kind of energy-efficient inexpensive automatic rinser | |
| CN203380142U (en) | Automatic cleaning machine for workpieces | |
| CN210473584U (en) | Waste gas purification treatment device based on hot galvanizing technology | |
| CN105648452B (en) | Steel pipe degreasing process | |
| CN202610339U (en) | Self-cleaning electrochemical treatment system for aluminum alloy workpiece of electric cooker | |
| CN204953419U (en) | Automatic anchor clamps belt cleaning device | |
| CN113751421A (en) | Ultrasonic cleaning machine for piston and cleaning method |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130213 Effective date of abandoning: 20140416 |
|
| RGAV | Abandon patent right to avoid regrant |