CN202721569U - Automatic shaping machine for motor winding stator iron core end - Google Patents
Automatic shaping machine for motor winding stator iron core end Download PDFInfo
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- CN202721569U CN202721569U CN 201220411632 CN201220411632U CN202721569U CN 202721569 U CN202721569 U CN 202721569U CN 201220411632 CN201220411632 CN 201220411632 CN 201220411632 U CN201220411632 U CN 201220411632U CN 202721569 U CN202721569 U CN 202721569U
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Abstract
The utility model relates to the manufacturing field of motors, in particular to an automatic shaping machine for a motor winding stator iron core end, which is used for the shaping processing of the winding stator iron core ends of motor frame sizes from 160 to 400 series. The automatic shaping machine comprises an operation control panel, a platform on a frame, a motor, shaping mechanisms, a supporting and lifting mechanism and a travelling mechanism, wherein a fixing bracket is arranged at the two ends of the platform and is provided with two parallel sliding guide pillars; the shaping mechanisms are arranged at the two ends of each of the two parallel sliding guide pillars and can move along the sliding guide pillars; the supporting and lifting mechanism is arranged in the middle of the two parallel sliding guide pillars on the platform and is used for superposing the centers of winding stator iron cores of different diameters with the centers of the shaping mechanisms; the shaping mechanisms adopt internal and external sleeves of different models and push the internal sleeves by the movement of an expanding rod to fix the sizes and shapes of the winding stator iron ends of different diameters; and the travelling mechanism pushes the shaping mechanisms into and drags the shaping mechanisms away from the winding stator iron core by a feeding of a feeding mechanism.
Description
Technical field
The utility model relates to motor and makes the field, and specifically a kind of motor has winding stator core end automatic shaping machine, and what be used for motor bed-plate number from 160 to 400 series has a shaping of winding stator core end.
Background technology
At present, in the process that motor is made, its motor has end, the two ends shaping of winding stator core mainly to rely on manpower to finish by hand, generally adopts rubber hammer or re-packs and beat shaping, and it is reached the requirement of the size shape of winding stator core end.There is following problem in the process of the manual shaping of manpower:
1, because rubber hammer or knocking of re-packing, destructible has the coat of paint of winding stator core two ends enamel insulated round copper wire, causes turn-to-turn, alternate and shorted to earth.
2, because manual shaping has the winding stator core end, and its geomery can't guarantee, easily cause every inconsistent.
3, because artificial shaping speed is slow, consume a large amount of human and material resources, production efficiency is extremely low, and it is many to take personnel, and has taken a large amount of places, and production cost is high.
Summary of the invention
The purpose of this utility model is for solving the deficiency of above-mentioned technology, provide a kind of reasonable in design, compact conformation, and easy to operate, the motor that production efficiency is high has winding stator core end automatic shaping machine.
Technical solution adopted in the utility model is: a kind of motor has winding stator core end automatic shaping machine, comprise platform, motor, reshaping device, support and elevating mechanism, walking mechanism on operation control panel, the frame, it is characterized in that two ends are provided with fixed support on the platform, be provided with two parallel sliding guide pillars at fixed support, reshaping device is installed at two ends on two parallel sliding guide pillars, can move along the slip guide pillar centre of support and elevating mechanism two parallel sliding guide pillars on platform.
Described support and elevating mechanism comprise bracing or strutting arrangement and lowering or hoisting gear, described bracing or strutting arrangement is provided with V-type mechanism and the adjustable height scale that two supporting plates form, V-type mechanism is provided with fixedly sliding guide sleeve, sliding guide sleeve is on the fixedly guide pillar that platform is provided with, can move up and down, winding stator core axial line and shaping inner sleeve, shaping overcoat axial line are overlapped; Described lowering or hoisting gear is provided with elevating screw at platform, and the bottom of bracing or strutting arrangement is provided with lifting nut, the motorized feed stroke under the optoelectronic switch control platform, and the rotation of elevating screw drives the height that lifting nut is regulated V-type mechanism.
Described reshaping device comprises the lever reshaping device on the slip guide pillar and expansion sleeve type reshaping device on the platform, described lever reshaping device is to be provided with expanding bar and to be T-shaped bar in the shaping support, be provided with ball recess in expanding bar, one end of "-" end on the T-shaped bar is hingedly fixed on the shaping support with bearing pin, the other end is the dovetail bulb-shaped and is embedded in the ball recess in the expanding bar, be provided with the shaping inner sleeve being T-shaped bar " I ", the shaping inner sleeve is fixed by a pin on the T-shaped bar " I ", the shaping support is provided with the shaping overcoat, shaping puts outward to be provided with inlays opening, inlay the opening screw-in and be fixed on the shaping support, the mobile shaping inner sleeve extruding stator line bag inwall that is embedded on the lever " I " that drives of motorized feed expanding bar; Described expansion sleeve type reshaping device is to be provided with the cone expansion bar and to be the L-type bar in the shaping support, " I " end at the L-type bar is hingedly fixed on the shaping support with bearing pin, "-" end of L-type bar is tapered, cooperate with the anterior outer cone of cone expansion bar, "-" end is provided with the taper shaping inner sleeve that is mated, the shaping inner sleeve is fixed by a pin on "-" end of L-type bar, hydraulic feed promotes the reach of cone expansion bar, and the taper shaping inner sleeve that "-" end of L-type bar is provided with is expanded and entered into the shaping of stator core line bag inwall.
Described walking mechanism comprises power feed and hydraulic feed, described power feed is the rotation of driven by motor leading screw, promote lever expanding bar and do feed motion, the dovetail bulb of ball recess swings along with lever expanding bar in lever expanding bar, " I " upper shaping inner sleeve of T-shaped bar is also swung with the feeding of lever expanding bar, the space of shaping inner sleeve and shaping overcoat dwindles, the size of " I " deflection angle of T-shaped bar is to determine by the size of feeding limit switch lever rod-type expanding bar feeding distance, nut on the motor-driven shaping support makes reshaping device slide at two slip guide pillars, shaping inner sleeve and the feeding of shaping overcoat and withdraw from stator core in the V-type mechanism; Described hydraulic feed is that cylinder rod is connected on the expansion sleeve type reshaping device support, the cylinder rod feeding promotes the reach of cone expansion bar, the space of shaping inner sleeve and shaping overcoat dwindles, the taper shaping inner sleeve expansion that "-" end of L-type bar is provided with enters into the shaping of stator core line bag inwall, the direct feeding expansion sleeve type of push pedal reshaping device slides at two slip guide pillars, shaping inner sleeve and the feeding of shaping overcoat and withdraw from stator core in the V-type mechanism.
Described power feed and hydraulic feed form can be exchanged; Described power feed motor drives feeding by the rotation of leading screw with screw thread push-and-pull nut; Described hydraulic feed promotes push pedal and drives feeding.
Reasonable in design, the compact conformation of the utility model, occupied ground is little, and making is easy, cost is low, simple to operate, easy to use, one people operates by operation control panel, and production efficiency is high, can effectively ensure the end size shape of winding stator core, avoid turn-to-turn, alternate and shorted to earth, but processing machine seat number from 160 to 400 has a winding stator core end, and the range of work is wide, and its market prospects are good, small machine manufacturing enterprise is many in the whole nation, and demand is large.
Description of drawings
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the I-I view of Fig. 1.
Mark among the figure: 1. motor I, 2. feeding limit switch, 3. leading screw, 4. lever expanding bar, 5. support, 6. bearing pin, 7. dovetail bulb, 8.T type bar, 9. shaping overcoat, 10. shaping inner sleeve, 11. pins, 12.V type structure, 13. scale, 14. slip guide pillars, 15. platforms, 16.L the type bar, 17. taper type expanding bars, 18. hydraulic feed I, 19. the hydraulic feed II, 20. push pedals, 21. motors, 22. the motor II, 23. nuts, 24. leading screws, 25. sliding guide sleeve, 26. guide pillars, 27. elevating screws, 28. lifting nut, 29. optoelectronic switches.
Embodiment
As seen from Figure 1, Figure 2: a kind of motor has winding stator core end automatic shaping machine, comprise the platform 15 on operation control panel, the frame, motor 1,21,22, reshaping device supports and elevating mechanism, walking mechanism, two ends are provided with fixed support on platform 15, are provided with two parallel sliding guide pillars 14 at fixed support, and reshaping device is installed at the two ends on two parallel sliding guide pillars, can move along the slip guide pillar centre of support and elevating mechanism two parallel sliding guide pillars on platform.
Bracing or strutting arrangement is V-type mechanism and the adjustable height scale 13 that two supporting plates form, V-structure 12 is provided with fixedly sliding guide sleeve 25, sliding guide sleeve is on the fixedly guide pillar 26 that platform 15 is provided with, can move up and down, winding stator core axial line and shaping inner sleeve 10, shaping overcoat 9 axial lines are overlapped.Lowering or hoisting gear is provided with elevating screw 27 at platform, and the bottom of bracing or strutting arrangement is provided with lifting nut 28, motor 21 feed distances under the optoelectronic switch 29 control platforms, and the rotation of elevating screw drives the lifting nut rising or descends regulates the height of V-type mechanism.
Among Fig. 1, Fig. 2, lifting drive motor 21 drives elevating screw 27 rotations, lifting nut 28 on the V-structure 12 is by screw thread transmission lifting V-structure 12, because sliding guide sleeve 25 is fixed on the V-structure, guide pillar 26 is fixed on the platform 15, V-structure can only move up and down along guide pillar 26, and mobile height is by optoelectronic switch 29 and scale 13 controls.
The lever reshaping device is to be provided with expanding bar 4 and to be T-shaped bar 8 in the shaping support, be provided with ball recess in expanding bar, one end of "-" end on the T-shaped bar is hingedly fixed on the shaping support with bearing pin 6, the other end is dovetail bulb 7 and is embedded in the ball recess in the expanding bar, be provided with shaping inner sleeve 10 being T-shaped bar " I ", the shaping inner sleeve is fixed on " I " of T-shaped bar by pin 11, the shaping support is provided with shaping overcoat 9, shaping puts outward to be provided with inlays opening, inlay the opening screw-in and be fixed on the shaping support, the mobile shaping inner sleeve 10 extruding stator line bag inwalls that are embedded on the lever " I " that drive of motor 1 feeding expanding bar.The expansion sleeve type reshaping device is to be provided with cone expansion bar 17 and to be L-type bar 16 in the shaping support, " I " end at the L-type bar is hingedly fixed on the shaping support with bearing pin, "-" end of L-type bar is tapered, cooperate with the anterior outer cone of cone expansion bar, "-" end is provided with the taper shaping inner sleeve that is mated, the shaping inner sleeve is fixed by a pin on "-" end of L-type bar, hydraulic feed 18 promotes the reach of cone expansion bars, and the taper shaping inner sleeve that "-" end of L-type bar is provided with is expanded and entered into the shaping of stator core line bag inwall.Reshaping device is fixed the winding stator core end size shape that has of different-diameter by the mobile inner sleeve that promotes of expanding bar with the inside and outside cover of different model.
Power feed is the rotation of driven by motor leading screw, promote lever expanding bar 4 and do feed motion, the dovetail bulb 7 of ball recess swings along with lever expanding bar 4 in lever expanding bar, " I " upper shaping inner sleeve of T-shaped bar 8 is also swung with the feeding of lever expanding bar 4, the space of shaping inner sleeve 10 and shaping overcoat 9 dwindles, the size of " I " deflection angle of T-shaped bar is to determine by the size of feeding limit switch 2 lever rod-type expanding bars 4 feeding distances, the nut that motor 1 drives on the shaping support makes reshaping device slide at two slip guide pillars 14, shaping inner sleeve 10 and 9 feedings of shaping overcoat and withdraw from stator core on the V-structure.Hydraulic feed is that cylinder rod is connected on the expansion sleeve type reshaping device support, the cylinder rod feeding promotes the reach of cone expansion bar, the space of shaping inner sleeve 10 and shaping overcoat 9 dwindles, the taper shaping inner sleeve expansion that "-" end of L-type bar is provided with enters into the shaping of stator core line bag inwall, the direct feeding expansion sleeve type of push pedal reshaping device slides at two slip guide pillars, shaping inner sleeve 10 and 9 feedings of shaping overcoat and withdraw from stator core in the V-type mechanism.Power feed motor I 1 and hydraulic feed I 18 forms can be exchanged.
Among Fig. 1, the left side is power feed, the lever reshaping device, when shaping overcoat 9 and shaping inner sleeve 10 are inserted with the winding stator core end, power feed motor I 1 drives leading screw 2 and rotates, promote lever expanding bar 4 and do feed motion, dovetail bulb 7 is along with lever expanding bar 4 swings, because an end of "-" of T-shaped bar 8 end is hingedly fixed on the support 5 by bearing pin 6, so " I " of T-shaped bar part can only swing with the swing of dovetail bulb 7, shaping inner sleeve 10 is by " I " partial fixing of pin 11 and T-shaped bar, space between shaping inner sleeve 10 and the shaping overcoat 9 will dwindle, thereby reaches the purpose that the shaping of winding stator core end is arranged.The size of T-shaped bar deflection angle is to be decided by the size of feeding limit switch 2 control expanding bar feeding distances.The right side is hydraulic feed, expansion sleeve type reshaping device, when shaping overcoat and shaping inner sleeve are inserted with the winding stator core end, hydraulic feed I 18 promotes taper type expanding bar 17 and moves ahead, and the shaping inner sleeve on the extruding L-type bar 16 is extruded with the winding stator core end, thereby reaches the purpose of shaping.Power feed motor I 1 and hydraulic feed I 18 forms can be exchanged, and hydraulic feed I 18 is direct push-and-pull expanding bar, and power feed 1 is by the rotation of leading screw 3 screw thread push-and-pull expanding bar.
Among Fig. 2, power feed motor II 22 is close to and has left winding stator core with the nut 23 drive supports 5 on the screw thread push-and-pull support 5 along slip guide pillar 14 slips that are fixed on the platform 15 by the rotation of leading screw 24.The push pedal 20 that hydraulic feed II 19 promotes on the support is close to and has left winding stator core along 14 slips of slip guide pillar.
The utility model motor has the processing and fabricating of winding stator core end automatic shaping machine simple, lifting is partly by the screw thread transmission, driving V-structure is free to slide in the vertical direction, can satisfy different-diameter have winding stator core the center and the center superposition of reshaping device, walking mechanism can make reshaping device be free to slide at the slip guide pillar, make reshaping device near and left the winding stator core end.Lifting, shaping, walking three parts effectively combine by platform, without manual measurement end size shape, have avoided turn-to-turn, alternate and shorted to earth, but the winding stator core that has of motor bed-plate number from 160 to 400 series is processed in shaping.It is reasonable in design, simple in structure, and cost is low, use, easy to operate, operate by operation control panel, production efficiency is high, and the shortcoming that the production efficiency that has solved original artificial shaping is low, labour intensity is large, quality is difficult for assurance has good value for applications.
Claims (2)
1. a motor has winding stator core end automatic shaping machine, comprise platform, motor, reshaping device, support and elevating mechanism, walking mechanism on operation control panel, the frame, it is characterized in that two ends are provided with fixed support on the platform, be provided with two parallel sliding guide pillars at fixed support, reshaping device is installed at two ends on two parallel sliding guide pillars, can move along the slip guide pillar centre of support and elevating mechanism two parallel sliding guide pillars on platform;
Described support and elevating mechanism comprise bracing or strutting arrangement and lowering or hoisting gear; Described bracing or strutting arrangement is provided with V-type mechanism and the adjustable height scale that two supporting plates form, V-type mechanism is provided with fixedly sliding guide sleeve, sliding guide sleeve can move up and down on the fixedly guide pillar that platform is provided with, and winding stator core axial line and shaping inner sleeve, shaping overcoat axial line are overlapped; Described lowering or hoisting gear is provided with elevating screw at platform, and the bottom of bracing or strutting arrangement is provided with lifting nut, the motorized feed stroke under the optoelectronic switch control platform, and the rotation of elevating screw drives the height that lifting nut is regulated V-type mechanism;
Described reshaping device comprises the lever reshaping device on the slip guide pillar and expansion sleeve type reshaping device on the platform; Described lever reshaping device is to be provided with expanding bar and to be T-shaped bar in the shaping support, be provided with ball recess in expanding bar, one end of "-" end on the T-shaped bar is hingedly fixed on the shaping support with bearing pin, the other end is the dovetail bulb-shaped and is embedded in the ball recess in the expanding bar, be provided with the shaping inner sleeve being T-shaped bar " I ", the shaping inner sleeve is fixed by a pin on the T-shaped bar " I ", the shaping support is provided with the shaping overcoat, shaping puts outward to be provided with inlays opening, inlay the opening screw-in and be fixed on the shaping support, the mobile shaping inner sleeve extruding stator line bag inwall that is embedded on the lever " I " that drives of motorized feed expanding bar; Described expansion sleeve type reshaping device is to be provided with the cone expansion bar and to be the L-type bar in the shaping support, " I " end at the L-type bar is hingedly fixed on the shaping support with bearing pin, "-" end of L-type bar is tapered, cooperate with the anterior outer cone of cone expansion bar, "-" end is provided with the taper shaping inner sleeve that is mated, the shaping inner sleeve is fixed by a pin on "-" end of L-type bar, hydraulic feed promotes the reach of cone expansion bar, and the taper shaping inner sleeve that "-" end of L-type bar is provided with is expanded and entered into the shaping of stator core line bag inwall;
Described walking mechanism comprises power feed and hydraulic feed; Described power feed is the rotation of driven by motor leading screw, promote lever expanding bar and do feed motion, the dovetail bulb of ball recess swings along with lever expanding bar in lever expanding bar, " I " upper shaping inner sleeve of T-shaped bar is also swung with the feeding of lever expanding bar, the space of shaping inner sleeve and shaping overcoat dwindles, the size of " I " deflection angle of T-shaped bar is to determine by the size of feeding limit switch lever rod-type expanding bar feeding distance, nut on the motor-driven shaping support makes reshaping device slide at two slip guide pillars, shaping inner sleeve and the feeding of shaping overcoat and withdraw from stator core in the V-type mechanism; Described hydraulic feed is that cylinder rod is connected on the expansion sleeve type reshaping device support, the cylinder rod feeding promotes the reach of cone expansion bar, the space of shaping inner sleeve and shaping overcoat dwindles, the taper shaping inner sleeve expansion that "-" end of L-type bar is provided with enters into the shaping of stator core line bag inwall, the direct feeding expansion sleeve type of push pedal reshaping device slides at two slip guide pillars, shaping inner sleeve and the feeding of shaping overcoat and withdraw from stator core in the V-type mechanism.
2. motor according to claim 1 has winding stator core end automatic shaping machine, it is characterized in that power feed and hydraulic feed form can exchange; Described power feed motor drives feeding by the rotation of leading screw with screw thread push-and-pull nut; Described hydraulic feed promotes push pedal and drives feeding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220411632 CN202721569U (en) | 2012-08-20 | 2012-08-20 | Automatic shaping machine for motor winding stator iron core end |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220411632 CN202721569U (en) | 2012-08-20 | 2012-08-20 | Automatic shaping machine for motor winding stator iron core end |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202721569U true CN202721569U (en) | 2013-02-06 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220411632 Withdrawn - After Issue CN202721569U (en) | 2012-08-20 | 2012-08-20 | Automatic shaping machine for motor winding stator iron core end |
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| Country | Link |
|---|---|
| CN (1) | CN202721569U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102801258A (en) * | 2012-08-20 | 2012-11-28 | 威海泰富西玛电机有限公司 | Automatic shaping machine for motor winding stator iron core end |
| CN103227538A (en) * | 2013-04-23 | 2013-07-31 | 大连德新机电技术工程有限公司 | Workpiece turnover device for reshaping and binding of front and rear ends of wound core |
-
2012
- 2012-08-20 CN CN 201220411632 patent/CN202721569U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102801258A (en) * | 2012-08-20 | 2012-11-28 | 威海泰富西玛电机有限公司 | Automatic shaping machine for motor winding stator iron core end |
| CN103227538A (en) * | 2013-04-23 | 2013-07-31 | 大连德新机电技术工程有限公司 | Workpiece turnover device for reshaping and binding of front and rear ends of wound core |
| CN103227538B (en) * | 2013-04-23 | 2015-05-20 | 大连德新机电技术工程有限公司 | Workpiece turnover device for reshaping and binding of front and rear ends of wound core |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130206 Effective date of abandoning: 20140618 |
|
| RGAV | Abandon patent right to avoid regrant |