CN202667303U - Vibrating die for cold extruding - Google Patents

Vibrating die for cold extruding Download PDF

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Publication number
CN202667303U
CN202667303U CN 201220300258 CN201220300258U CN202667303U CN 202667303 U CN202667303 U CN 202667303U CN 201220300258 CN201220300258 CN 201220300258 CN 201220300258 U CN201220300258 U CN 201220300258U CN 202667303 U CN202667303 U CN 202667303U
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CN
China
Prior art keywords
die
punch
communicated
fixedly connected
vibrating
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Expired - Fee Related
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CN 201220300258
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Chinese (zh)
Inventor
邢彤
冯晓龙
付亮
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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Priority to CN 201220300258 priority Critical patent/CN202667303U/en
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Publication of CN202667303U publication Critical patent/CN202667303U/en
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Abstract

A vibrating die for cold extruding comprises a forming mechanism, wherein the forming mechanism comprises a male die and a female die; the male die is fixedly connected with an upper die plate; the female die is positioned under the male die and is arranged in a die case; a vibrating table is fixedly connected with the die case; an annular groove which is symmetric up and down is formed in the periphery of the vibrating table; the section of the annular groove is arc-shaped; a lower groove is formed in the middle of the lower surface of the vibrating table and is communicated with the annular groove of the lower surface of the vibrating table; the vibrating table is nested in a mounting groove of the upper surface of a base; the base is provided with an oil channel, and hydraulic oil can enter and exit from the oil channel; one end of the oil channel is communicated with the lower groove; the other end of the oil channel is communicated with a shock excitation valve; an adjusting cavity is formed in the base and is communicated with the oil channel; and the base is fixedly connected with a lower die plate. By the vibrating die, vibrating output force is large enough, vibrating frequency is high, amplitude is low, the dimensional accuracy of complex parts can be guaranteed while vibrating extrusion of the complex parts is finished, and the vibrating die is convenient to adjust.

Description

Be used for the cold-stamped swing die
Technical field
The utility model relates to a kind of cold extrusion die.
Background technology
The cold-stamped processing method is to utilize the principle of Plastic Deformation of Metal Materials, under the condition of room temperature, the cold conditions metal blank is put into the mold cavity that is contained on the forcing press, under powerful pressure and certain velocity function, force metal blank to produce Plastic Flow, by the gap of punch and die or the outlet of die, extrude solid member hollow or that section is less than blank section, can obtain required definite shape and size, it is continuous that the part that adopts the metal precision plastic forming process to process has metal streamline, the intensity high, security is higher, has wide economic benefit and social benefit.After adopting vibration and cold extrusion combining, can reduce the frictional force of blank and die surface, reduce internal stress, thereby reach the characteristics that reduce extruding force.
Since the resistance of deformation when nineteen fifty-five F.Blaha and B.Langenecker have disclosed first that additional Under Ultrasonic Vibration kinetic energy reduces the plastic deformation of monocrystal zinc, many scholars of countries in the world for the application start of vibration in Metal Forming theoretical and experimental study extensively and profoundly.Present stage vibration processing is mainly used in the punching, shearing, pressure-sizing of drawing, the metal material of wire rod, tubing and heterotypic material, the process such as rolling.The exciting mode that adopts is mainly take the power ultrasonic vibration as main, and more or less all exist input power limited, produce that exciting force is less, frequency and amplitude be difficult to the problems such as adjusting, and most research work are only carried out in the experiment aspect, and practical engineering application is worth and remains further to be improved.
Summary of the invention
For can not realize large scale part dither and the size of formed part precision that overcome existing cold extrusion die fail to be guaranteed, to regulate the deficiency of trouble, a kind of large vibration power output, higher vibration frequency and less amplitude of providing enough is provided the utility model, when finishing the complex parts vibration-extrusion and can guarantee its dimensional accuracy, the cold-stamped swing die that is used for easy to adjust.
The technical scheme that its technical problem that solves the utility model adopts is:
A kind of for the cold-stamped swing die, comprise builder, described builder comprises punch and die, described punch is fixedly connected with cope match-plate pattern, described die be positioned at punch under, described die is installed in the die case, described swing die tool also comprises vibrator, described vibrator involving vibrations module and exciting valve, described vibration module involving vibrations platform and pedestal, described shake table is fixedly connected with die case, described shake table one circle is offered laterally zygomorphic annular groove, the cross section of described annular groove is curved, the lower surface middle part of described shake table is provided with low groove, described low groove is communicated with the annular groove of described shake table lower surface, described shake table is nested in the mounting groove of pedestal upper surface, described pedestal is provided with the oil duct for the hydraulic oil turnover, one end of described oil duct is communicated with described low groove, the other end of described oil duct is communicated with the exciting valve, be provided with in the described pedestal and regulate the chamber, described adjusting chamber is communicated with described oil duct, and in the described adjusting chamber piston that is used for realizing adjusting is installed, described piston is connected with the regulating piston bar, and described pedestal is fixedly connected with lower bolster.
Further, described punch is placed in the punch trim ring, and described punch trim ring is fixedly connected with the punch bracing ring, and the punch cushion block is installed in the described punch bracing ring, the upper end in contact of described punch cushion block and punch, punch bracing ring, punch trim ring are fixedly connected with cope match-plate pattern by disk nut; Described die case is positioned on the die cushion block, and described die cushion block is positioned on the vibration module.
Further again, described cope match-plate pattern is provided with pilot hole, and described lower bolster is provided with lower pilot hole, and guide rod passes respectively described upper pilot hole and lower pilot hole.
Technical conceive of the present utility model is: the Material Flow when the high frequency flutter is conducive to part forming, and can improve the Frotteurism between metal and the mould and reduce extruding force, thereby reach the purpose of antifriction load shedding.In addition, because amplitude is small, also can not affect the dimensional accuracy of drip molding.
The high frequency flutter is combined with extrusion molding, reduce metal flow stress, metal and the die surface frictional force in the part forming process and reduce extruding force, particularly eliminate or improve the phenomenon that final stage extruding force step is ascended to heaven.As vibration source, its output exciting force is large by hydraulic pressure, and vibration frequency is high, and frequency and amplitude can be realized stepless adjustable.In the situation that need not to strengthen equipment tonnage, also can push smoothly the difficult part that is shaped under the normal temperature, have important theory significance and Practical background.For China of cold extrusion equipment and process backwardness, large complicated precision form spare height dependence on import, meaning is particularly great.
The beneficial effects of the utility model are mainly manifested in: can provide enough large vibration power output, higher vibration frequency and less amplitude, when finishing the complex parts vibration-extrusion and can guarantee its dimensional accuracy, easy to adjust
Description of drawings
Fig. 1 is for being used for the structure chart of cold-stamped swing die.
Fig. 2 is the structure chart of vibrator.
The specific embodiment
Below in conjunction with accompanying drawing the utility model is further described.
See figures.1.and.2, a kind of for the cold-stamped swing die, comprise builder, described builder comprises punch 5 and die 7, described punch 5 is fixedly connected with cope match-plate pattern 1, described die 7 be positioned at punch 5 under, described die 7 is installed in the die case 8, described swing die also comprises vibrator 10, described vibrator 10 involving vibrations modules and exciting valve, described vibration module involving vibrations platform 13 and pedestal 14, described shake table 13 is fixedly connected with die case 8, described shake table 13 1 circles are offered laterally zygomorphic annular groove, the cross section of described annular groove is curved, the lower surface middle part of described shake table 13 is provided with low groove, described low groove is communicated with the annular groove of described shake table lower surface, described shake table 13 is nested in the mounting groove of pedestal 14 upper surfaces, described pedestal 14 is provided with the oil duct for the hydraulic oil turnover, one end of described oil duct is communicated with described low groove, the other end of described oil duct is communicated with the exciting valve, be provided with in the described pedestal 14 and regulate chamber 15, described adjusting chamber 15 is communicated with described oil duct, and the 15 interior installations of described adjusting chamber are used for realizing the piston of adjusting, described piston is connected with the regulating piston bar, and described pedestal 14 is fixedly connected with lower bolster 12.
Further, described punch 5 is placed in the punch trim ring 4, described punch trim ring 4 is fixedly connected with punch bracing ring 3, described punch bracing ring 3 interior installation punch cushion blocks 2, the upper end in contact of described punch cushion block 2 and punch 5, punch bracing ring 3, punch trim ring 4 are fixedly connected with cope match-plate pattern 1 by disk nut; Described die case 8 is positioned on the die cushion block 9, and described die cushion block 9 is positioned on the vibration module.
Further again, described cope match-plate pattern 1 is provided with pilot hole, and described lower bolster 12 is provided with lower pilot hole, and guide rod 11 passes respectively described upper pilot hole and lower pilot hole.
In the present embodiment, patrix, is fixed on punch 5 and punch cushion block 2 and punch bracing ring 3 and punch trim ring 4 on the cope match-plate pattern 1 by bolt on punch cushion block 2 and be nested in the punch bracing ring 3 more together by punch 5 pad.Counterdie is agreed with by the bodily form by die outer ring 8 and die 7, is fixed on the vibrator 10 with die cushion block 9 by bolt, and finally is bolted on lower bolster 12, and this mould is by guide rod 11 guiding.It is part 6 to be processed between die 7 and the punch 6.
During work, the bearing of die extrusion sections while, vibrator is also worked, and drives the die vibration with certain frequency and amplitude.Material Flow when the flutter of high frequency is conducive to part forming, and can improve friction condition and reduce flow stress, thereby reach the purpose of antifriction load shedding.In addition, because the amplitude of flutter is small, can not affect the dimension precision requirement of drip molding.
The vibrator minimum system is comprised of 1 vibration module and exciting valve, its operation principle is that the rotation of exciting valve core is by driven by servomotor, the valve port area size that the groove circumferentially evenly offered along spool land is matched with window on the valve pocket becomes cyclically-varying, and the groove mutual dislocation on the adjacent shoulder causes the fluid direction by the exciting valve to sexually revise performance period.During work, when spool went to position shown in Figure 2, P-A was communicated with, and hydraulic oil enters the side-to-side vibrations module by the exciting valve from oil sources, the distortion of elasticity end cap is given prominence to upwards heaved; When the notch of spool right side shoulder and valve pocket window were linked up, A-T was communicated with, and hydraulic oil flows back to fuel tank by the exciting valve from vibration module, and the deformation-recovery of elasticity end cap is to the origin-location, thereby realized the process of high frequency flutter.Utilize the plug-in mounting choke valve can regulate the fluid uninterrupted of turnover flutter piece, and then realize the adjusting of flutter device disresonance point amplitude.
Certainly, vibrator also can adopt two or more vibration modules and exciting valve to form.

Claims (3)

1. one kind is used for the cold-stamped swing die, comprise builder, described builder comprises punch and die, described punch is fixedly connected with cope match-plate pattern, described die be positioned at punch under, described die is installed in the die case, it is characterized in that: described swing die also comprises vibrator, described vibrator involving vibrations module and exciting valve, described vibration module involving vibrations platform and pedestal, described shake table is fixedly connected with die case, described shake table one circle is offered laterally zygomorphic annular groove, the cross section of described annular groove is curved, the lower surface middle part of described shake table is provided with low groove, described low groove is communicated with the annular groove of described shake table lower surface, described shake table is nested in the mounting groove of pedestal upper surface, described pedestal is provided with the oil duct for the hydraulic oil turnover, one end of described oil duct is communicated with described low groove, the other end of described oil duct is communicated with the exciting valve, be provided with in the described pedestal and regulate the chamber, described adjusting chamber is communicated with described oil duct, and in the described adjusting chamber piston that is used for realizing adjusting is installed, described piston is connected with the regulating piston bar, and described pedestal is fixedly connected with lower bolster.
2. as claimed in claim 1 for the cold-stamped swing die, it is characterized in that: described punch is placed in the punch trim ring, described punch trim ring is fixedly connected with the punch bracing ring, the punch cushion block is installed in the described punch bracing ring, the upper end in contact of described punch cushion block and punch, punch bracing ring, punch trim ring are fixedly connected with cope match-plate pattern by disk nut; Described die case is positioned on the die cushion block, and described die cushion block is positioned on the vibration module.
3. as claimed in claim 1 or 2 for the cold-stamped swing die, it is characterized in that: described cope match-plate pattern is provided with pilot hole, and described lower bolster is provided with lower pilot hole, and guide rod passes respectively described upper pilot hole and lower pilot hole.
CN 201220300258 2012-06-21 2012-06-21 Vibrating die for cold extruding Expired - Fee Related CN202667303U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220300258 CN202667303U (en) 2012-06-21 2012-06-21 Vibrating die for cold extruding

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Application Number Priority Date Filing Date Title
CN 201220300258 CN202667303U (en) 2012-06-21 2012-06-21 Vibrating die for cold extruding

Publications (1)

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CN202667303U true CN202667303U (en) 2013-01-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447339A (en) * 2013-08-23 2013-12-18 浙江工业大学 Triaxial high-frequency composite flutter cold extrusion die
CN103611793A (en) * 2013-11-06 2014-03-05 浙江黄岩冲模有限公司 Multi-module multi-directional high frequency vibration hot forming die
CN104841714A (en) * 2015-05-04 2015-08-19 浙江工业大学 Three-dimensional high-frequency flutter cold extrusion die

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447339A (en) * 2013-08-23 2013-12-18 浙江工业大学 Triaxial high-frequency composite flutter cold extrusion die
CN103611793A (en) * 2013-11-06 2014-03-05 浙江黄岩冲模有限公司 Multi-module multi-directional high frequency vibration hot forming die
CN104841714A (en) * 2015-05-04 2015-08-19 浙江工业大学 Three-dimensional high-frequency flutter cold extrusion die
CN104841714B (en) * 2015-05-04 2017-01-04 浙江工业大学 Three-D high frequency flutter cold extruding die

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C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130116

Termination date: 20150621

EXPY Termination of patent right or utility model