CN103464581B - A kind of thermoforming stamping machine - Google Patents
A kind of thermoforming stamping machine Download PDFInfo
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- CN103464581B CN103464581B CN201310446531.9A CN201310446531A CN103464581B CN 103464581 B CN103464581 B CN 103464581B CN 201310446531 A CN201310446531 A CN 201310446531A CN 103464581 B CN103464581 B CN 103464581B
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Abstract
一种热成型冲压机,属于机械领域,包括门柱、固定在门柱上端的上横梁、沿门柱滑动的上滑块、上横梁与上滑块间的液压缸、固定在门柱下端的下横梁、安装在下横梁上面的工作台、液压系统和操控系统,所作的改进是工作台分成两个部分,一部分固定在下横梁上,称为固定工作台;另一部分用一组安装在下横梁上的调整油缸支撑,称为浮动工作台,浮动工作台的侧面有用于水平方向定位的固定在下横梁上的竖向耐磨滑板。本发明的有益效果是:实现了经常遇到的具体的冲压件生产所需要的压力远小于设备出力的情况下,一个工作行程生产两件产品的生产过程,降低了无谓的能耗,翻倍的提高了生产效率。
A thermoforming stamping machine, belonging to the field of machinery, comprising a door post, an upper beam fixed on the upper end of the door post, an upper slider sliding along the door post, a hydraulic cylinder between the upper beam and the upper slider, and a door post fixed on the lower end The lower beam, the workbench installed on the lower beam, the hydraulic system and the control system, the improvement made is that the workbench is divided into two parts, one part is fixed on the lower beam, called the fixed workbench; Adjusting the support of the oil cylinder is called a floating workbench. The side of the float workbench has a vertical wear-resistant slide plate fixed on the lower beam for horizontal positioning. The beneficial effects of the present invention are: realizing the production process of producing two products in one working stroke when the pressure required for the production of specific stamping parts often encountered is far less than the output of the equipment, reducing unnecessary energy consumption and doubling improved production efficiency.
Description
技术领域technical field
本发明属于机械制造领域,具体涉及以高强钢板为坯料的热成形冲压机。The invention belongs to the field of mechanical manufacturing, and in particular relates to a hot forming stamping machine using high-strength steel plates as blanks.
背景技术Background technique
基于轻体、高强、低制造成本、低燃料消耗的汽车制造理念和钢板材料的技术进步,热冲压成型的汽车零、部件已经并将更广泛地被制造和使用。热成形冲压机,是热冲压成型的基础设备,决定着热冲压成型零、部件的成本和质量。现有的热压成型压机,工作台为一个整体平面,由于热压模具的尺寸各异,所以无论是需要多大压力、有多大幅面的冲压件,只能将一套模具安装在工作台上,热成型压机一次向下的行程,只能生产一个热压件。在很多情况下,是大吨位设备在替小吨位设备干活,造成生产能力浪费,不产生价值地消耗能源。Based on the automobile manufacturing concept of light body, high strength, low manufacturing cost, low fuel consumption and the technological progress of steel plate materials, hot stamping formed automobile parts and components have been and will be more widely manufactured and used. Thermoforming stamping machine is the basic equipment of hot stamping forming, which determines the cost and quality of hot stamping parts and components. The workbench of the existing hot press forming press is an integral plane. Since the sizes of the hot press molds are different, no matter how much pressure is required and how large the stamping parts are, only one set of molds can be installed on the workbench. Above, a downward stroke of the thermoforming press can only produce one hot-pressed part. In many cases, large-tonnage equipment is working for small-tonnage equipment, resulting in waste of production capacity and consumption of energy without generating value.
实用新型内容Utility model content
本发明的目的是给出一种热成型冲压机,用于以加热板坯为原料的热成型零、部件的制造,克服现有的热成型冲压机存在的使用中浪费生产能力的不足。The purpose of the present invention is to provide a thermoforming punching machine for manufacturing thermoforming parts and components using heated slabs as raw materials, so as to overcome the waste of production capacity existing in existing thermoforming punching machines.
本发明的热成型冲压机包括门柱、固定在门柱上端的上横梁、沿门柱滑动的上滑块、上横梁与上滑块间的液压缸、固定在门柱下端的下横梁、安装在下横梁上面的工作台、液压系统和操控系统,所作的改进是工作台分成两个部分,一部分固定在下横梁上,结构及安装方式同现有的工作台,称为固定工作台;另一部分用一组安装在下横梁上的调整油缸支撑,称为浮动工作台,浮动工作台的侧面有用于水平方向定位的固定在下横梁上的竖向耐磨滑板。。The thermoforming stamping machine of the present invention comprises a doorpost, an upper beam fixed on the upper end of the doorpost, an upper slider sliding along the doorpost, a hydraulic cylinder between the upper beam and the upper slider, a lower beam fixed on the lower end of the doorpost, an installation The workbench, hydraulic system and control system above the lower beam are improved by dividing the workbench into two parts, one part is fixed on the lower beam, and the structure and installation method are the same as the existing workbench, which is called a fixed workbench; A set of adjustment oil cylinder support installed on the lower beam is called a floating workbench. On the side of the floating workbench, there are vertical wear-resistant slide plates fixed on the lower beam for horizontal positioning. .
本发明的使用方式是:当热冲压件需要的压力接近冲压机标称的压力时,调整浮动工作台的高度,使浮动工作台的台面与固定工作台的台面在同一水平面内,在工作台上安装一个下模,以一个冲压行程生产一件产品的方式进行热成型件的生产。当所要生产的两种或同种的两件热成型件所需的压力不超过冲压机标称压力时,在固定工作台和浮动工作台上分别安装对应两种热成型件的下模,调整浮动工作台的高度,使两套模具的上、下模之间的距离相等,之后进入成型操作,实现在一台设备上一个冲压行程生产两件产品的生产过程。The use method of the present invention is: when the pressure required by the hot stamping parts is close to the nominal pressure of the stamping machine, adjust the height of the floating worktable so that the table top of the floating workbench and the table top of the fixed workbench are in the same horizontal plane. A lower mold is installed on the top, and the production of thermoformed parts is carried out in the way of producing one product with one stamping stroke. When the pressure required for the two or the same type of thermoformed parts to be produced does not exceed the nominal pressure of the stamping machine, install the lower molds corresponding to the two thermoformed parts on the fixed workbench and the floating workbench respectively, and adjust The height of the floating table makes the distance between the upper and lower molds of the two sets of molds equal, and then enters the forming operation to realize the production process of producing two products in one stamping stroke on one equipment.
本发明的有益效果是:实现了经常遇到的具体的冲压件生产所需要的压力远小于设备出力的情况下,一个工作行程生产两件产品的生产过程,降低了无谓的能耗,翻倍的提高了生产效率。The beneficial effects of the present invention are: realizing the production process of producing two products in one working stroke when the pressure required for the production of specific stamping parts that is often encountered is far less than the output of the equipment, reducing unnecessary energy consumption and doubling improved production efficiency.
附图说明Description of drawings
图1为本发明热成型冲压机主视局部剖视图。Fig. 1 is a front partial sectional view of a thermoforming stamping machine of the present invention.
图2为本发明热成型冲压机侧视局部剖视图。Fig. 2 is a partial cross-sectional side view of the thermoforming punching machine of the present invention.
具体实施方式detailed description
参阅图1、图2,本发明包括门柱1、固定在门柱上端的上横梁2、沿门柱滑动的上滑块3、上横梁与上滑块间的液压缸4、固定在门柱下端的下横梁5、安装在下横梁上面的工作台、液压系统和操控系统,其中工作台分成两个部分,一部分固定在下横梁上,称为固定工作台6;另一部分是用一组安装在下横梁5上的调整油缸7支撑的浮动工作台9,浮动工作台9用固定在下横梁5上的竖向耐磨滑板8在水平方向定位。本实施例中下横梁的材质为Q235钢板,由Q235钢板焊接—退火—加工而成。下横梁的结构采用空心式结构,为其他部件的安装布置提供充足的空间。Referring to Fig. 1 and Fig. 2, the present invention comprises a doorpost 1, an upper beam 2 fixed on the upper end of the doorpost, an upper slider 3 sliding along the doorpost, a hydraulic cylinder 4 between the upper beam and the upper slider, The lower beam 5 at the lower end, the workbench installed on the lower beam, the hydraulic system and the control system, wherein the workbench is divided into two parts, one part is fixed on the lower beam, which is called the fixed workbench 6; the other part is installed on the lower beam with a set of The floating workbench 9 supported by the adjustment oil cylinder 7 on the 5, the vertical wear-resistant slide plate 8 fixed on the lower beam 5 with the floating workbench 9 is positioned in the horizontal direction. The material of the lower beam in this embodiment is Q235 steel plate, which is welded-annealed-processed by Q235 steel plate. The structure of the lower beam adopts a hollow structure, which provides sufficient space for the installation and arrangement of other components.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201310446531.9A CN103464581B (en) | 2013-09-27 | 2013-09-27 | A kind of thermoforming stamping machine |
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| CN201310446531.9A CN103464581B (en) | 2013-09-27 | 2013-09-27 | A kind of thermoforming stamping machine |
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| CN103464581A CN103464581A (en) | 2013-12-25 |
| CN103464581B true CN103464581B (en) | 2016-03-09 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2701609Y (en) * | 2003-12-13 | 2005-05-25 | 潮州市新高陶瓷窑炉窑具研究所 | Jolt-squeeze type ceramic blank forming machine |
| CN102785286A (en) * | 2012-08-08 | 2012-11-21 | 大连天能机床有限公司 | Hydraulic press |
| CN202862632U (en) * | 2012-08-08 | 2013-04-10 | 大连天能机床有限公司 | Die special for hydraulic machine |
| CN203495004U (en) * | 2013-09-27 | 2014-03-26 | 吉林省元隆达工装设备有限公司 | Thermal forming punching machine |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3725377B2 (en) * | 1999-10-01 | 2005-12-07 | アイダエンジニアリング株式会社 | Double acting hydraulic press |
| CN1290690C (en) * | 2004-02-23 | 2006-12-20 | 吉林大学 | Regulatable hydraulic machine with up and down both double moving |
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2013
- 2013-09-27 CN CN201310446531.9A patent/CN103464581B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2701609Y (en) * | 2003-12-13 | 2005-05-25 | 潮州市新高陶瓷窑炉窑具研究所 | Jolt-squeeze type ceramic blank forming machine |
| CN102785286A (en) * | 2012-08-08 | 2012-11-21 | 大连天能机床有限公司 | Hydraulic press |
| CN202862632U (en) * | 2012-08-08 | 2013-04-10 | 大连天能机床有限公司 | Die special for hydraulic machine |
| CN203495004U (en) * | 2013-09-27 | 2014-03-26 | 吉林省元隆达工装设备有限公司 | Thermal forming punching machine |
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| CN103464581A (en) | 2013-12-25 |
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Effective date of registration: 20171213 Address after: 136600 Jilin Industrial Zone Baiquan Town Dongliao County in Liaoyuan Province Patentee after: JILIN HAIGELISI AUTOMATION EQUIPMENT MANUFACTURING CO.,LTD. Address before: Liaoyuan City, Jilin province 136600 Baiquan Town Dongliao County Lian Chang village five groups Patentee before: JILIN YUANLONGDA TOOLING EQUIPMENT Co.,Ltd. |
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Effective date of registration: 20200212 Address after: 136000 industrial concentration zone, Dongliao County, Liaoyuan City, Jilin Province Patentee after: JILIN ZHENGXUAN FRAME CO.,LTD. Address before: 136600 Jilin Industrial Zone Baiquan Town Dongliao County in Liaoyuan Province Patentee before: JILIN HAIGELISI AUTOMATION EQUIPMENT MANUFACTURING CO.,LTD. |
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Denomination of invention: A hot forming stamping machine Effective date of registration: 20230925 Granted publication date: 20160309 Pledgee: Bank of China Limited Liaoyuan Branch Pledgor: JILIN ZHENGXUAN FRAME CO.,LTD. Registration number: Y2023220000097 |
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Granted publication date: 20160309 Pledgee: Bank of China Limited Liaoyuan Branch Pledgor: JILIN ZHENGXUAN FRAME CO.,LTD. Registration number: Y2023220000097 |
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Denomination of invention: A hot forming stamping machine Granted publication date: 20160309 Pledgee: Bank of China Limited Liaoyuan Branch Pledgor: JILIN ZHENGXUAN FRAME CO.,LTD. Registration number: Y2024220000162 |
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Granted publication date: 20160309 Pledgee: Bank of China Limited Liaoyuan Branch Pledgor: JILIN ZHENGXUAN FRAME CO.,LTD. Registration number: Y2024220000162 |
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Denomination of invention: A hot forming stamping machine Granted publication date: 20160309 Pledgee: Bank of China Limited Liaoyuan Branch Pledgor: JILIN ZHENGXUAN FRAME CO.,LTD. Registration number: Y2025980043495 |
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