CN202655638U - Single-column vertical lathe for cutting process of ceramic cutting tool - Google Patents

Single-column vertical lathe for cutting process of ceramic cutting tool Download PDF

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Publication number
CN202655638U
CN202655638U CN 201220364952 CN201220364952U CN202655638U CN 202655638 U CN202655638 U CN 202655638U CN 201220364952 CN201220364952 CN 201220364952 CN 201220364952 U CN201220364952 U CN 201220364952U CN 202655638 U CN202655638 U CN 202655638U
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CN
China
Prior art keywords
lathe
vertical
column
crossbeam
knife rest
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN 201220364952
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Chinese (zh)
Inventor
单少聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DALIAN FEIDA HEAVY MACHINE TOOL MANUFACTURING CO LTD
Original Assignee
DALIAN FEIDA HEAVY MACHINE TOOL MANUFACTURING CO LTD
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DALIAN FEIDA HEAVY MACHINE TOOL MANUFACTURING CO LTD filed Critical DALIAN FEIDA HEAVY MACHINE TOOL MANUFACTURING CO LTD
Priority to CN 201220364952 priority Critical patent/CN202655638U/en
Application granted granted Critical
Publication of CN202655638U publication Critical patent/CN202655638U/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Abstract

The utility model discloses a single-column vertical lathe for cutting process of a ceramic cutting tool. A basic frame is formed by a lathe bed and a working table, a lathe working table base is fixedly installed on a permanent foundation, a beam moves on a column guide rail and can perform automatic hydraulic clamping, and a vertical knife rest is arranged on the beam. Horizontal feeding and moving of the vertical knife rest on the beam can be achieved, and vertical feeding and moving of a ram on a vertical knife rest sliding base can be achieved. The single-column vertical lathe has the advantage of being suitable for cutting process of inside and outside cylindrical surfaces, inside and outside conical surfaces, grooves and planes of ferrous metal, nonferrous metal and part of nonmetal parts through high-speed steel cutting tools, hard alloy cutting tools and ceramic cutting tools. The single-column vertical lathe can meet different batch production requirements, is high in efficiency and remains stable and reliable in precision.

Description

A kind of single-column lathe for ceramic tools in cutting processing
Technical field
The utility model relates to a kind of single-column lathe, relates in particular to a kind of inside and outside circle cylinder, the inside and outside circle conical surface, groove, plane that mainly is applicable to high-speed steel, carbide alloy and ceramic tools in cutting processing ferrous metal, non-ferrous metal and part non-metal workpiece.Can satisfy different batch production requirements, efficient is high, precision keeps reliable and stable single-column lathe.
Background technology
Digit Control Machine Tool is to add the high-tech lathe that lower precision is high and have quality under stable the adding, and can carry out the interlock of multi-coordinate, the part of energy machining shape complexity.When processing parts, crossbeam will pump along column, the vertical cutter frame will be along the beam guideway horizontal reciprocating movement, because the weight of crossbeam and vertical cutter frame is larger, in about reaching up and down, moving back and forth, the load of lathe column is larger, needs lathe itself to have high rigidity to guarantee the service life of lathe when carrying out heavy cut.
Summary of the invention
The utility model provides a kind of inside and outside circle cylinder, the inside and outside circle conical surface, groove, plane that mainly is applicable to high-speed steel, carbide alloy and ceramic tools in cutting processing ferrous metal, non-ferrous metal and part non-metal workpiece.Can satisfy different batch production requirements, efficient is high, precision keeps reliable and stable single-column lathe.
A kind of single-column lathe for ceramic tools in cutting processing that the utility model proposes consists of basic framework by lathe bed and workbench, and the platen floor installation is fixed on the permanent ground; Crossbeam is mobile and automatic hydraulic clamping at column guide rail, the vertical vertical cutter frame of configuration on the crossbeam; The vertical cutter frame is realized horizontal feed and movement at crossbeam, and ram is realized vertical feed and movement at the rail head slide.
A kind of single-column lathe for ceramic tools in cutting processing described in the utility model, the lathe main parts size is the high strength pig iron and resin sand cast; Eliminate residual stress through perfect heat treatment process.
Wherein, the revolution of workbench is driven by main motor, gear reduction, electromagnetism speed change system, realizes speed governing.The vertical cutter frame is installed on the crossbeam.The ram material is HT250, and fine finishining forms after perfect heat treatment.Mechanical performance is especially good.Ram has larger contact stiffness when operation.For guaranteeing the stability of ram feeding cutting, be provided with the balancing cylinder device at the knife rest ram structure, overcome its gravity.Workbench adopts short main axle structure, radially adopts the centering of high accuracy Biserial cylindrical roller bearing.Its inner ring has the 1:12 tapering, can adjust radial clearance, guarantees the rotating accuracy of workbench.Crossbeam is made vertical displacement movement at column guide rail.Drive worm-gears reduction box and elevating screw by an alternating current generator.Crossbeam is clamped by a drift, loosens.Clamping is realized by hydraulic pressure.The major control original paper of hydraulic system all adopts domestic and international famous producer product, dependable performance.This system's Main Function is: 1. provide variable-speed dynamic for main transmission gear box hydraulic oil cylinder; 2. for realizing table slide device fuel feeding; 3. be ram balancing cylinder fuel feeding; 4. be crossbeam clamping oil cylinder system fuel feeding; 5. the relevant lubrication oil supply of lathe.It is lubricated that machine adopted concentrates fixed point that crossbeam etc. and each motive position are carried out auto-supply.Machine tool motion, there are omnibearing safety interlocking, interlocking in mobile position.
Machine Tool Electric Appliance control system: (1) power supply: three-phase alternating current 380V ± 10%, 50HZ.
(2) Machine Tools Electric design meets international design standard, can satisfy the requirement of buyer's related process, chain, the interlocking that is necessary and protective device.
Lathe described in the utility model belongs to common vertical lathe in the vertical lathe series, is applicable to plane, cylindrical, male cone (strobilus masculinus), endoporus, inner conical surface turning and boring, reaming, the Boring of the parts such as multiple middle-size and small-size annular element, housing and ring flange.
Lathe technical parameter described in the utility model:
Sequence number Title Parameter
1 The maximum cutting diameter (mm) of vertical cutter frame 1000
2 Workbench diameter (mm) 900
3 Maximum machining height (mm) 800
4 Maximum workpiece weight (t) 2
5 Rotating speed of table scope (r/min) 8 ~ 250
6 Rotating speed of table progression 16 grades
7 The vertical cutter frame range of feeds (mm/min) 0.8 ~ 86
8 Progression 12 grades
9 The maximum cutting force (KN) of vertical cutter frame 20
10 Total cutting force (KN) 31.5
11 Workbench peak torque (KN.m) 12.5
12 Vertical cutter frame stroke level (mm) 670
Vertically (mm) 650
13 Crossbeam stroke (mm) 580
14 Vertical cutter frame degree of the removing limit (.) ± 30
15 Vertical rapid travelling speed of tool post (m/min) 1800
16 Beam lifting speed (m/min) 440
17 Knife bar sectional dimension (wide * height) mm 30 * 40
18 Main motor current (kw) 15
19 Feeding power of motor (kw) 1.3/1.8
20 Machine overall dimension (length * wide * height) mm 2400 * 2200 * 2760
21 Lathe weight is (t) approximately 8
Annotate: side tool post is not with in standard configuration.
The beneficial effects of the utility model are: the inside and outside circle cylinder, the inside and outside circle conical surface, groove, the plane that are applicable to high-speed steel, carbide alloy and ceramic tools in cutting processing ferrous metal, non-ferrous metal and part non-metal workpiece.Can satisfy different batch production requirements, efficient is high, precision keeps reliable and stable single-column lathe.
Description of drawings
Accompanying drawing 1 is structural representation of the present utility model.
Wherein, 1-lathe bed; The 2-workbench; The 3-base; The 4-crossbeam; 5-vertical cutter frame slide; 6-main transmission gearbox; 7-feeding casing; The 8-nixie display.
The specific embodiment
Below in conjunction with embodiment the utility model is described.
Embodiment 1.
Single-column lathe of the present invention consists of basic framework by lathe bed 1 and workbench 2, and platen base 3 is fixed on the permanent ground; Crossbeam 4 is mobile and automatic hydraulic clamping at column guide rail, the vertical vertical cutter frame of configuration on the crossbeam 4; The vertical cutter frame is realized horizontal feed and movement at crossbeam 4, and ram is realized vertical feed and movement at rail head slide 5.
The lathe main parts size is the high strength pig iron and resin sand cast; Eliminate residual stress through perfect heat treatment process.Each component structural Sizes, and arrange enough reinforcement gussets, guarantee that complete machine has enough intensity, rigidity and high stability.
Wherein, the revolution of workbench is driven by main motor, gear reduction, electromagnetism speed change system, realizes speed governing.The vertical cutter frame is installed on the crossbeam.The ram material is HT250, and fine finishining forms after perfect heat treatment.Mechanical performance is especially good.Ram has larger contact stiffness when operation.For guaranteeing the stability of ram feeding cutting, be provided with the balancing cylinder device at the knife rest ram structure, overcome its gravity.Workbench adopts short main axle structure, radially adopts the centering of high accuracy Biserial cylindrical roller bearing.Its inner ring has the 1:12 tapering, can adjust radial clearance, guarantees the rotating accuracy of workbench.Crossbeam is made vertical displacement movement at column guide rail.Drive worm-gears reduction box and elevating screw by an alternating current generator.Crossbeam is clamped by a drift, loosens.Clamping is realized by hydraulic pressure.The major control original paper of hydraulic system all adopts domestic and international famous producer product, dependable performance.This system's Main Function is: 1. provide variable-speed dynamic for main transmission gear box hydraulic oil cylinder; 2. for realizing table slide device fuel feeding; 3. be ram balancing cylinder fuel feeding; 4. be crossbeam clamping oil cylinder system fuel feeding; 5. the relevant lubrication oil supply of lathe.It is lubricated that machine adopted concentrates fixed point that crossbeam etc. and each motive position are carried out auto-supply.Machine tool motion, there are omnibearing safety interlocking, interlocking in mobile position.
Machine Tool Electric Appliance control system: (1) power supply: three-phase alternating current 380V ± 10%, 50HZ.
(2) Machine Tools Electric design meets international design standard, can satisfy the requirement of buyer's related process, chain, the interlocking that is necessary and protective device.
Main outsourcing auxiliary equipment and producer
Sequence number Title Producer Specification Remarks
1 Main motor Dandong Huanghai electrical machinery plant/Hengshui, Hebei universe power 15KW Free
2 Bearing Wafagndian Bearing Factory
3 Hydraulic Elements Dalian button and hydraulic part factory
4 The major electrical equipment element The positive safe electromechanics of China/Shanghai People's electrical equipment Free
5 Leading screw Victory is closed in Binzhou, Shandong three
6 Gear With the supply of material of neat two supporting producers
7 Splined shaft With the supply of material of neat two supporting producers
8 Worm gear, screw Zinc-containing alloy
9 The table slide plate Zinc-containing alloy
10 Digital display device Photoelectricity institute/Guangzhou, Changchun ten thousand persons of outstanding talent Free
The condition of work of lathe:
Power supply: AC380V ± 10%, the 50HZ three-phase alternating current.
Use 5 ~ 40 ℃ of lathe factory building ambient temperature range ﹣, relative humidity 40 ~ 75%, dust concentration must not greater than 100mg/m3, must not contain acid, salt and etchant gas in the air.Installing machine tool should and avoid daylight directly to shine away from focus, thermal source.
Acceptance criteria and examination mode:
Standard name Standard No.
Single-column, double column vertical lathes technical conditions JB/T3665-96
Single-column, double column vertical lathes testing accuracy JB/T4116-96
Machine security mechanical electric apparatus equipment part 1 general conditions GB5226.1-2002
Product Acceptance Review carries out at twice.Check and accept in advance the Party B for the first time, after Party A's installation and debugging, finally check and accept for the second time.Examination is undertaken by product contract and technical protocol.According to the performed technical standard of product, presentation quality, function, the geometric accuracy of lathe carried out an acceptance inspection, the test portion of operating accuracy check is provided for oneself by the user, and the Party B provides the test portion technical standard.
The above; it only is the better specific embodiment of the utility model; but protection domain of the present utility model is not limited to this; anyly be familiar with those skilled in the art in the technical scope that the utility model discloses; be equal to replacement or change according to the technical solution of the utility model and utility model design thereof, all should be encompassed within the protection domain of the present utility model.

Claims (1)

1. a single-column lathe that is used for ceramic tools in cutting processing consists of basic framework by lathe bed (1) and workbench (2), and it is characterized in that: platen base (3) is fixed on the permanent ground; Crossbeam (4) is mobile and automatic hydraulic clamping at column guide rail, the vertical vertical cutter frame of the upper configuration of crossbeam (4); The vertical cutter frame is realized horizontal feed and movement at crossbeam (4), and ram is realized vertical feed and movement at rail head slide (5).
CN 201220364952 2012-07-26 2012-07-26 Single-column vertical lathe for cutting process of ceramic cutting tool Expired - Fee Related CN202655638U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201220364952 CN202655638U (en) 2012-07-26 2012-07-26 Single-column vertical lathe for cutting process of ceramic cutting tool

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201220364952 CN202655638U (en) 2012-07-26 2012-07-26 Single-column vertical lathe for cutting process of ceramic cutting tool

Publications (1)

Publication Number Publication Date
CN202655638U true CN202655638U (en) 2013-01-09

Family

ID=47450571

Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201220364952 Expired - Fee Related CN202655638U (en) 2012-07-26 2012-07-26 Single-column vertical lathe for cutting process of ceramic cutting tool

Country Status (1)

Country Link
CN (1) CN202655638U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111351411A (en) * 2019-12-11 2020-06-30 齐齐哈尔精工伟业机床有限公司 Test bed for self-propelled working table

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111351411A (en) * 2019-12-11 2020-06-30 齐齐哈尔精工伟业机床有限公司 Test bed for self-propelled working table

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Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20130109

Termination date: 20150726

EXPY Termination of patent right or utility model