CN202633204U - Film coating and bepowdering machine for energy-saving lamp tube - Google Patents
Film coating and bepowdering machine for energy-saving lamp tube Download PDFInfo
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- CN202633204U CN202633204U CN 201220273025 CN201220273025U CN202633204U CN 202633204 U CN202633204 U CN 202633204U CN 201220273025 CN201220273025 CN 201220273025 CN 201220273025 U CN201220273025 U CN 201220273025U CN 202633204 U CN202633204 U CN 202633204U
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- station
- baking oven
- air
- dusting
- anchor clamps
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Abstract
The utility model discloses a film coating and bepowdering machine for an energy-saving lamp tube. A station mechanism is provided with an upper station clamp and a lower station clamp which can respectively clamp the lamp tube, a station stander for accommodating the upper station clamp and the lower station clamp, and a driving device, wherein the station clamps are arranged on rotating shafts of the station stander; the rotating shafts are coupled with the driving device, so that the driving device can drive the station clamps to rotate; a plurality of ovens are distributed on the same layer and are respectively positioned in a bepowdering region and a film coating region; the ovens in the bepowdering region are connected in series with one another, and the ovens in the film coating region are connected in series with one another; air-cooling boxes are arranged at the tail ends of the ovens in the film coating region; a space for parking the station mechanism for injecting fluorescent powder slurry stations is retained between the air-cooling boxes and the bepowdering region; a space for parking the station mechanism for injecting protective film stations is retained between the tail end of the bepowdering region and the head end of the film coating region; a plurality of station standers are arranged on a rotating platform; the station clamps face the outer side of the rotating platform and incline downwards to stretch; and rotating paths of the station clamps pass through the ovens and the air-cooling boxes.
Description
Technical field
The present invention relates to the coating device of filming of power saving fluorescent lamps.
Background technology
Notification number is that the Chinese utility model patent that " CN202134489U ", name are called " S bend pipe is washed pipe, filmed, dusting all-in-one " discloses a kind of powder coating machine of filming; It comprises pedestal; Pedestal is provided with the transmission device that connects worm and gear; Be connected with two groups on the transmission device and be positioned at the rotatable mechanical arm of levels respectively; The end of mechanical arm is combined with S bend pipe, and wherein by way of washing area under control, baking zone, filming and distinguish and baking zone, the S bend pipe on upper strata is by way of inorganic powder baking zone is arranged in the rotary course of mechanical arm for the S bend pipe of lower floor.In the course of work, at first in lower floor's feeding, S bend pipe at first gets into washes the area under control, gets into baking zone then, gets into the district of filming afterwards, gets into drying baker after manual work is filmed again and continues oven dry; S bend pipe carries out artificial dusting after lower floor's blanking, continue to be fed into the baking zone on upper strata; The end of upper strata mechanical arm is provided with the fluorescent tube folder that connects electric rotating machine, and S bend pipe cooperates with the fluorescent tube folder, is horizontally placed in the drying baker; Oven dry on one side, on one side rotation carrying out inorganic powder craft.
Summary of the invention
The object of the present invention is to provide a kind of powder coating machine of filming that is used for power saving fluorescent lamps, the automation of its coating process that is suitable for filming.
For realizing the powder coating machine of filming that is used for power saving fluorescent lamps of said purpose; Comprise frame, be used to press from both sides a plurality of station mechanisms of establishing fluorescent tube and along a plurality of baking ovens of the circumferential array of frame with rotatable platform; Be characterized in; Station mechanism has the upper and lower station anchor clamps that can distinguish the clamping fluorescent tube, station frame and the drive unit that upper and lower station anchor clamps are installed; Each station anchor clamps is installed in the rotating shaft of station frame, and each rotating shaft and drive unit couple, so that drive unit can drive the rotation of station anchor clamps; These a plurality of baking ovens are one deck and distribute; And lay respectively at the dusting zone and be coated with diaphragm area; The baking oven in dusting zone is connected continuously, and the baking oven that is coated with diaphragm area is connected continuously, and the baking oven end that is coated with diaphragm area also is provided with air-cooled case; There is to stop station mechanism injecting the space of fluorescent material slurries station dusting zone terminal and be coated with to have between the head end in mould zone and stop station mechanism between air-cooled case and the dusting zone to inject the space of diaphragm station; These a plurality of station frames are installed on the rotatable platform, and the station anchor clamps are towards the rotatable platform outside and downward-sloping extension, and the rotation path of station anchor clamps is through each baking oven, air-cooled case.
The described powder coating machine of filming; Its further characteristics are that said station anchor clamps are the open-close type clamping mechanism, comprise two jig arm; Two jig arm symmetry also respectively has rotating fulcrum side by side; With the rotating fulcrum is that the center has master end and passive side, and two clamping limbs have corrugated thin bar and connected by spring in the master end in passive side, and this spring applies and makes power that two clamping limbs draw in so that two thin bars have open trend; Also in abutting connection with circular cone is arranged, circular cone can move axially in the rotating shaft of station mechanism in the master end of two clamping limbs.
The described powder coating machine of filming, its further characteristics be, said be coated with in diaphragm area, the dusting zone the station mechanism of part at least also correspondence be furnished with blower and blowpipe pin airduct so that can dry towards blowing in the fluorescent tube and towards luminous tube pin.
The described powder coating machine of filming; Its further characteristics are; The said baking oven of the part at least correspondence that is coated with diaphragm area, dusting zone is furnished with air pump; The air inlet of air pump inserts in the corresponding baking oven and the blast main in this corresponding baking oven is inserted in the gas outlet of air pump, is connected the blower of corresponding each station mechanism again by blast main.
The described powder coating machine of filming; Its further characteristics are; Said dusting zone also is equipped with gas distribution plate; Gas distribution plate is equipped with air accumulator, and air accumulator aspirates the hot-air in the regional baking oven of said dusting through air pump, and said gas distribution plate also is connected to the blowpipe pin airduct of each station mechanism of correspondence in the said dusting zone through flexible pipe.
Because station mechanism has two layers of station structure, for the fluorescent tubes of the many circles of big outsourcing,, must increase station for reaching high production capacity, satisfying the needs of process time, and, promptly satisfied technological requirement through these two layers of station structures, do not change rack construction again.
Because of the segmentation control of the dusting of filming, thus the dusting of filming can in one deck baking oven, accomplish, (traditional whole be to film dusting) in different oven for drying, the baking oven volume of heating is relatively little like this, reaches energy-saving effect.
Cooperate the station anchor clamps of managing up and down automatically and designing; Fluorescent tube send into and see anchor clamps off time action for drawing in, avoid scratching the glass-tube surface, after fluorescent tube is delivered to the position; Thin bar struts under spring action; Reach the effect of fixed lamp tube, wire clip is done waviness simultaneously, and is general fixing with the helix tube that reaches different lead.
Dusting is accomplished in a circle of rotatable platform rotates owing to film, and need not to change folder.
In the present invention; The mouth of pipe made the dusting of filming mix to use at same station state and become possibility outwardly after fluorescent tube advanced anchor clamps, starched with unnecessary fluorescent material powder because of unnecessary alumina protective layer and discharged in zones of different; Do not pollute each other, satisfy the requirement of fluorescent material powder slurry recycling; And greatly made things convenient for automatic wiring, the pipe up and down of manipulator.
At least part baking oven blowing device is all installed the circulated air structure; Promptly send into again in the blower of section baking oven and dry from exhausting when the section baking oven; The air quantity that makes every section baking oven is balance as far as possible, thereby reduces the heat exchange of hot-air and cool ambient air to greatest extent, reaches purpose of energy saving.
Aforementioned purpose of the present invention, scheme and advantage will combine accompanying drawing and embodiment to carry out a step explanation subsequently.
Description of drawings
Fig. 1 is the vertical view that is used for the powder coating machine of filming of power saving fluorescent lamps.
Fig. 2 is the front view (diametric(al) along Fig. 1 is cut open) that is used for the powder coating machine of filming of power saving fluorescent lamps.
Fig. 3 is the sketch map of station mechanism.
Embodiment
As depicted in figs. 1 and 2, the powder coating machine of filming comprises frame 2, is installed in a plurality of station mechanisms 1 on the frame 2, also comprises a plurality of baking ovens.Frame 2 comprises rotatable platform 20 and brace foundation 21, and rotatable platform 20 is installed in rotation on the brace foundation 21, prime mover, transmission mechanism (not illustrating in the drawings) etc. is installed to drive rotatable platform 20 in the brace foundation 21.Prime mover can be a motor, and transmission mechanism can be a worm-and-wheel gear, but is not limited thereto, and also can select other transmission mechanisms for use.Rotatable platform 20 is circular, is installed in the edge of rotatable platform 20 according to the definite a plurality of station mechanisms 1 of output.Station mechanism 1 is mainly used in fixed lamp tube and other auxiliary elements is installed, for example blower etc.
Continuation is with reference to Fig. 3, and in embodiment as shown in the figure, applying external force is the crank 150 that cylinder 160 drives to the mechanism of circular cone 105, and crank 150 can rotate around fulcrum 140, and fulcrum 140 can be arranged on the fixing basis with cylinder 160.When cylinder 160 stretches out piston rod, rotate with regard to throw crank 150, circular cone 105 is positioned at the slewing area of the leg on the crank 150, therefore can move by crank 150 promotion circular cones 105.Apply external force and also have a lot of selections to the mechanism on the circular cone 105, for example can also on the station frame, cylinder be set, the straight line of cylinder through push rod moves and promotes circular cone 105.
Continuation is with reference to Fig. 3; Operating mechanism 1 provides upper and lower two station anchor clamps, and the concrete structure of upper and lower two station anchor clamps is similar or identical, and the front all is suitable for upper and lower two station anchor clamps the description of station anchor clamps; Two station anchor clamps are respectively applied for clamping or fixed lamp tube is installed in respectively in two rotating shafts 101 that are positioned at the upper and lower position; Be fixed with gear 103 respectively in two rotating shafts 101, gear 103 is by the gear drive on the power output shaft of motor 100, so two station anchor clamps rotations synchronously.Owing on the same station mechanism 1 upper and lower two station anchor clamps are arranged, therefore can improve production capacity exponentially, but needn't increase the diameter that entire machine takes up room.In technical scheme in the past, increase production capacity, must increase station, to satisfy the requirement of process time, can increase the integral diameter of machine like this, thereby increase various costs.
Continuation is with reference to Fig. 3; Station mechanism 1 is downward-sloping with respect to rotatable platform 20; Can starch with unnecessary fluorescent material powder because of unnecessary alumina protective layer and discharge so that the mouth of pipe of fluorescent tube 170 towards outer incline, makes the dusting of filming mix to use at same station state and become possibility so like this in zones of different; Do not pollute each other, satisfy the requirement of fluorescent material powder slurry recycling; Greatly made things convenient for the pipe up and down of automatic wiring and manipulator in addition.In one embodiment of this invention; Be provided with pivot point 11 between station frame 102 and the rotatable platform 20; And pad is established spring 120 and by bolt 13 connections, is adjusted bolt 13 between the inboard station frame 102 of pivot point 11 and the rotatable platform 20, can adjust the angle of inclination of station mechanism 1.
Get back to Fig. 1 and Fig. 2; The powder coating machine of filming only has one deck baking oven; A plurality of baking ovens are divided into two zones, promptly are coated with diaphragm area and dusting zone, and the baking oven that is coated with in diaphragm area and the dusting zone is serially connected continuously; The baking oven that is coated with diaphragm area is made up of baking oven 31 and baking oven 32, and the baking oven in dusting zone is made up of baking oven 41,42,43,44.In the gap that is coated with between diaphragm area and the dusting zone.Because of the segmentation control of the dusting of filming, so the dusting of filming can be accomplished in one deck baking oven, with respect to two layers of baking oven up and down, the baking oven volume of heating is relatively little like this, reaches energy-saving effect.Dusting after filming earlier in the traditional scheme; Oven dry after promptly filming; Insert in the dusting station following pipe back, continues dusting oven dry operation, and Fig. 1, embodiment shown in Figure 2 have reduced the step of " the dusting station is inserted in the pipe back down "; The dusting of promptly filming is accomplished in a circle slewing area of rotatable platform 20, need not to change folder.
Bottom correspondence for the baking oven that is coated with diaphragm area 32 is provided with an air pump 39; The air entry of air pump 39 is contained in the inside of baking oven 32; The gas outlet is inserted among the blowing house steward (not showing among the figure) of baking oven 32; Wind that air pump 39 is seen off inserts blower (not illustrating among the figure) on each station mechanism 1 in the baking oven 32 after through the blowing house steward again and keeps watch and be blown into equably in each fluorescent tube 170, facilitates fluorescent tube 170 inner protection films (for example being alumina protective layer) flash baking.Air pump 39 makes the Hot air quilt recycle in the baking oven 32, only has few portion of hot to accept dissipation (as shown in Figure 2) the slit of station mechanism 1 from baking oven, so air pump 39 air quantity that not only provides blower to need, has also played energy-conservation effect.
Bottom for the regional baking oven 41,42,43,44 of dusting; Be respectively equipped with air pump 490,492,493,494; The air entry of air pump 490,492,493,494 is connected on the inside of corresponding baking oven 41,42,43,44, and the gas outlet also is linked into the blowing house steward of the inside of baking oven 41,42,43,44 simultaneously, inserts the blower of each station mechanism in the corresponding baking oven again through the blowing house steward; To blowing hot-air in the fluorescent tube; Thereby the formation air circulation helps the uniform distribution of heat in the baking box, reduces the interior hot-air of baking oven and the heat exchange of baking oven outer air simultaneously.
Simultaneously, a little be selected in the baking oven 41 for the collecting folk songs of blowpipe pin wind of the station mechanism of the baking oven 41,42,43,44 that gets into the dusting zone, promptly the air entry of air pump 491 is arranged in the baking oven 41; The gas outlet of air pump 491 connects air accumulator 9 through flexible pipe, and the gas outlet of air accumulator 9 connects gas distribution plate 6 through flexible pipe, and gas distribution plate 6 is arranged on the center of rotatable platform 20; Have distribution fixed disk 61 and distribution rotating disk 62; Sealing between the two is that mechanical sealing assembly is realized, the flexible pipe that fetches from the gas outlet of air accumulator 9 is to be connected on the distribution fixed disk 61, on the distribution rotating disk 62 gas outlet is arranged; These gas outlets connect the blowpipe pin airduct 104 of the station mechanism of the regional baking oven 41,42,43,44 of dusting respectively through flexible pipe; Reach the purpose of blowpipe pin mucilage, reach airflow balance in the baking oven simultaneously relatively, play energy-conservation effect.
Outlet side at the regional baking oven 32 of dusting also is connected with air-cooled case 4, and air-cooled case 4 connects air cooling systems, and station mechanism is cooled off by cold wind after turning in the air-cooled case 4.
Combine Fig. 1 to Fig. 3 below simultaneously, the course of work of embodiment as shown in the figure is described.
A plurality of station mechanisms 1 are contained in frame 2, and frame 2 is rotated with counter clockwise direction shown in Figure 1; Cooperated through station mechanism 1 and last pipe manipulator (being positioned on other equipment, not diagram) before this, delivered to fluorescent tube 170 accurately on the thin bar cramp 109 of station anchor clamps; And inject alumina protective layer (injected system does not illustrate in the drawings) simultaneously; Rotatable platform 20 rotations of frame 2 drive the station mechanism 1 that fluorescent tube 170 is housed and change in the baking oven 31,, drive the rotation of the upper and lower fluorescent tube 170 on it through the motor on the station mechanism 1 100 therebetween; Let unnecessary alumina protective layer flows out in the fluorescent tube 170 from fluorescent tube 170; The blow out the lamp mouth of pipe of pipe 170 of the blowpipe pin airduct 104 that rotates with station mechanism simultaneously is unlikely to the slurries that flow out are adhered to pipe shaft, and the diaphragm of the water flushing mouth of pipe (water flushing mechanism is diagram not; It can be arranged on the frame, and water pipe is linked into the fixed position of baking oven; The purpose of flushing is that after the final dusting of fluorescent tube was accomplished, the mouth of pipe will be wiped the powder about 3mm, is beneficial to sealing of mouth of pipe next procedure; Help crocus, must remove the alumina protective layer of the mouth of pipe earlier, not so, crocus will very difficultly be wiped); After water on the fluorescent tube 170 drains, get into baking oven 32, the infrared electric heating pipe is housed in this section baking oven 32; Fluorescent tube 170 in the baking oven 32 is heated, fluorescent tube 170 interior alumina protective layers are fixed on the tube inner wall, simultaneously; The oxygen increasing pump 39 that is equipped with in the bottom of baking oven 32 is inhaled the hot-air of dress baking oven 32 inside, and hot-air is inserted among the blowing house steward of baking oven 32 inside; (do not illustrate in the drawings, can be fixed on the ad-hoc location in the baking oven 32, after station mechanism rotate in place through each blower by the blowing house steward then; Just can dry to the fluorescent tube on the station mechanism 170) keeping watch is blown in each fluorescent tube equably, facilitates alumina protective layer flash baking in the fluorescent tube, utilizes circulated air; Make the hot air circulate utilization in the baking oven 32, reduce airborne heat exchange, reach energy-conservation purpose.After station mechanism 1 goes out baking oven 39, there is 4 pairs in air-cooled case to go out fluorescent tube 170 blowings on the station mechanism 1, makes fluorescent tube accelerate cooling; Because next procedure dusting at once operation, if fluorescent tube pipe shaft temperature is high, the slurries of injection also fully are not uniformly distributed with; Promptly dried at leading portion; Be unfavorable for not having the dusting of accumulated powder, behind the station mechanism 1 air-out ice chest 4, carry out slip casting (promptly filming) through manipulator (not diagram).Subsequently, station mechanism 1 changes baking oven 41 over to, still adopts the infrared electric heating pipe to heat in the baking oven 41, and these baking oven 41 interior hot-air modes of circulation were dried to fluorescent tube through blower in air pump 490 still adopted.Collecting folk songs of blowpipe pin wind a little is selected in this section baking oven 41 simultaneously, reaches the purpose of blowpipe pin mucilage.Then fluorescent tube 170 changes in baking oven 42, baking oven 43, the baking oven 44 with station mechanism 1 and heats, and wherein, still adopts circulation air-supply in the air pump 492,493,494, to the fluorescent tube blowing hot-air, finally reaches the purpose of fluorescent material in the oven dry fluorescent tube; Afterwards, after fluorescent tube changes baking oven 44, cooperate the purpose that reaches accurate following pipe with manipulator through opening thin bar cramp 190.
Claims (5)
1. the powder coating machine of filming that is used for power saving fluorescent lamps comprises frame with rotatable platform, is used to press from both sides a plurality of station mechanisms of establishing fluorescent tube and along a plurality of baking ovens of the circumferential array of frame, it is characterized in that,
Station mechanism has the upper and lower station anchor clamps that can distinguish the clamping fluorescent tube, station frame and the drive unit that upper and lower station anchor clamps are installed; Each station anchor clamps is installed in the rotating shaft of station frame; Each rotating shaft and drive unit couple, so that drive unit can drive the rotation of station anchor clamps;
These a plurality of baking ovens are one deck and distribute; And lay respectively at the dusting zone and be coated with diaphragm area; The baking oven in dusting zone is connected continuously, and the baking oven that is coated with diaphragm area is connected continuously, and the baking oven end that is coated with diaphragm area also is provided with air-cooled case; There is to stop station mechanism injecting the space of fluorescent material slurries station dusting zone terminal and be coated with to have between the head end in mould zone and stop station mechanism between air-cooled case and the dusting zone to inject the space of diaphragm station;
These a plurality of station frames are installed on the rotatable platform, and the station anchor clamps are towards the rotatable platform outside and downward-sloping extension, and the rotation path of station anchor clamps is through each baking oven, air-cooled case.
2. the powder coating machine of filming as claimed in claim 1; It is characterized in that said station anchor clamps are the open-close type clamping mechanism, comprise two jig arm; Two jig arm symmetry also respectively has rotating fulcrum side by side; With the rotating fulcrum is that the center has master end and passive side, and two clamping limbs have corrugated thin bar and connected by spring in the master end in passive side, and this spring applies and makes power that two clamping limbs draw in so that two thin bars have open trend; Also in abutting connection with circular cone is arranged, circular cone can move axially in the rotating shaft of station mechanism in the master end of two clamping limbs.
3. the powder coating machine of filming as claimed in claim 1 is characterized in that, said be coated with in diaphragm area, the dusting zone the station mechanism of part at least also correspondence be furnished with blower and blowpipe pin airduct so that can be in the fluorescent tube blowing and dry towards luminous tube pin.
4. the powder coating machine of filming as claimed in claim 3; It is characterized in that; The said baking oven of the part at least correspondence that is coated with diaphragm area, dusting zone is furnished with air pump; The air inlet of air pump inserts in the corresponding baking oven and the blast main in this corresponding baking oven is inserted in the gas outlet of air pump, is connected the blower of corresponding each station mechanism again by blast main.
5. the powder coating machine of filming as claimed in claim 3; It is characterized in that; Said dusting zone also is equipped with gas distribution plate; Gas distribution plate is equipped with air accumulator, and air accumulator aspirates the hot-air in the regional baking oven of said dusting through air pump, and said gas distribution plate also is connected to the blowpipe pin airduct of each station mechanism of correspondence in the said dusting zone through flexible pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220273025 CN202633204U (en) | 2012-06-11 | 2012-06-11 | Film coating and bepowdering machine for energy-saving lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220273025 CN202633204U (en) | 2012-06-11 | 2012-06-11 | Film coating and bepowdering machine for energy-saving lamp tube |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202633204U true CN202633204U (en) | 2012-12-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220273025 Expired - Fee Related CN202633204U (en) | 2012-06-11 | 2012-06-11 | Film coating and bepowdering machine for energy-saving lamp tube |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202633204U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103943438A (en) * | 2013-06-19 | 2014-07-23 | 杭州临安神洲电器有限公司 | Energy-saving lamp U-shaped tube powder-coating and drying device |
-
2012
- 2012-06-11 CN CN 201220273025 patent/CN202633204U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103943438A (en) * | 2013-06-19 | 2014-07-23 | 杭州临安神洲电器有限公司 | Energy-saving lamp U-shaped tube powder-coating and drying device |
| CN103943438B (en) * | 2013-06-19 | 2016-02-03 | 杭州临安神洲电器有限公司 | A kind of electricity-saving lamp U-shaped pipe dusting drying unit |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121226 Termination date: 20170611 |