CN202607827U - Novel inflatable and water-injected type exhaust passage mould - Google Patents
Novel inflatable and water-injected type exhaust passage mould Download PDFInfo
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- CN202607827U CN202607827U CN 201220116427 CN201220116427U CN202607827U CN 202607827 U CN202607827 U CN 202607827U CN 201220116427 CN201220116427 CN 201220116427 CN 201220116427 U CN201220116427 U CN 201220116427U CN 202607827 U CN202607827 U CN 202607827U
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- water injection
- injection type
- novel exhaust
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Abstract
The utility model discloses a novel inflatable and water-injected type exhaust passage mould, which belongs to the field of mechanical equipment transformation and development, and relates to a novel technology for forming exhaust passage moulds for bathrooms and kitchens. The mould comprises two side plates, a baseplate and an inner round mould core, wherein the two ends of the two side plates on the two sides of the mould are all fixedly connected with end plates, and combined on the baseplate so as to form an outer mould, the baseplate and a steel framed structure of a trolley are welded to be a whole, an anti-leak tray is welded on the periphery of the trolley, a cylindrical mandrel is arranged in the inner round mould core, and the inner portion of the mandrel is divided into at least two cavities along a direction parallel to the axis of the mandrel. The mould disclosed by the utility model can improve the production quality and the production efficiency, and effectively reduce the leakage amount of castables; and as a lightweight multi-cavity inflatable rubber mandrel is adopted, through filling different mediums in the cavities, a situation that an inflatable balloon floats upwards is effectively overcome, thereby ensuring the size of an exhaust passage, and reducing the production cost.
Description
Technical field:
The utility model belongs to plant equipment transformation and development field, relates to the die forming technology that novel kitchen guarding's exhaust duct is produced, and more specifically relates to a kind of inflation water injection type novel exhaust road mould.
Background technology:
The mould of current exhaust duct all is that simple assembling forms basically, promptly is assembled into the steel plate that has added reinforcement.Most of manufacturer directly is fixed on base plate on the ground of factory building; Assemble through lifting end plate and side plate; Also there is part manufacturer to consider the weight of steel plate,, increases trundle in the bottom of steel plate in order to reduce working strength of workers, to enhance productivity.But there are many defectives in the mould of existing production exhaust duct, at first is that mould structure only is that simple concatenation forms, and matched moulds and form removal need a plurality of operations, are difficult to accomplish at short notice the assembling of mould and disassemble process, cause production efficiency lower; Secondly because its structure belongs to spliced, and manual intervention is many, exist the location not accurate, cause the accuracy of manufacture of product not high, and matched moulds form removal action can't carry out scientific and reasonable refinement, cause to carry out high efficiency pipelining; In addition; The inflation core produces bigger buoyancy when building at present, need guarantee that core does not walk at the keel that the peripheral suit of core is bundled into reinforcing bar, causes manufacturing procedure numerous and diverse; And the thin wire of pricking keel is prone to core is punctured, and has a strong impact on the access times of inflation core.
So, need a kind of inflation water injection type novel exhaust of invention road mould in order to address the above problem.
Summary of the invention:
The purpose of the utility model provides a kind of inflation water injection type novel exhaust road mould, small rail car and casting mold is combined, and the side plate and the end plate of mould is welded as a whole; Improve the quality and the production efficiency of discharge duct, reduced the leakage of pours effectively, and adopted the multi-cavity body inflating rubber core of light weight; Through in cavity, filling different medium; Effectively overcome air bag come-up situation, guaranteed the dimensional accuracy of exhaust duct, reduce production costs.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
A kind of inflation water injection type novel exhaust road mould that the utility model provides; Comprise the external mold of forming by side plate, base plate, the end plate of the left and right sides; Circle core rod in being provided with in the external mold, the two ends of said both sides side plate all are fixedly connected with end plate, form two parts of " [" and "] " type respectively; Said two parts place on the base plate, and said base plate places dolly steel frame construction upper surface; Be provided with cylindrical core in the circle core rod in said, said core is inner to be divided at least two cavitys along the direction that is parallel to the core axis.
In a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides; Said core is the inflating rubber core; Said core inside is divided into two cavitys, and the side of said upper cavity is provided with gas injection port, and the bottom of lower chamber side is provided with discharge opening.
In another preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides, said gas injection port and discharge opening are in the same side, and said gas injection port is connected with triple valve, and said triple valve is connected with Pressure gauge.
In preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme again that the utility model provides; The bottom of said " [" and "] " type two parts end face is fixed with slide rail through screw; The top of said base plate is provided with sliding-rail groove, and said slide rail and sliding-rail groove are used.
In another preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides; Said biside plate link position place is provided with quick detach mechanism; Said quick detach mechanism comprises gripping part and the buckle part that cooperatively interacts and use; On the square steel of a said side plate gripping part is installed, the buckle part is installed on the square steel of another side plate.
In another preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides, around the said side plate and inside is welding plurality of sections angle steel evenly, adds two location-plates of weldering at end plate place, the both sides of side plate.
In another preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides, said dolly steel frame construction peripheral solder has the leakproof pallet, and said leakproof pallet is processed by sheet metal or panel beating, and at two ends two discharge ports is set.
In another preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides, said dolly steel frame construction bottom is equipped with rail wheel through bearing block and bearing, and said rail wheel places on the rail.
In another preferred a kind of inflation water injection type novel exhaust road Tool and Die Technology scheme that the utility model provides, said dolly steel frame construction adopts channel-section steel to be welded.
Because the beneficial effect that has adopted technique scheme, the utility model to obtain is:
1, the mould of the utility model not only guarantees the shaped position degree requirement of product, and not high to the withdrawing pattern equipment requirements, simple to operate, and maintaining is convenient, low cost of manufacture;
2, the base plate of the utility model mould is shared, can adapt to the production of different size exhaust duct, for the product of different dimensions, only needs to change side plate, can reduce the manufacturing cost of mould thus, has improved the utilization rate of mould;
Problems such as 3, the utility model has solved the external mold matched moulds and the form removal operational sequence is many effectively, and the external mold location is inaccurate have very big facilitation for the mass industrialized production of blast pipe, have greatly improved production efficiency simultaneously;
4, the mould of the utility model only need increase several hydraulic cylinders and several electromagnetism suction nozzles at the side plate two ends, can accomplish the matched moulds of external mold and the action of form removal at short notice, adapts to automation mechanized operation;
5, the interior round core of the utility model is the inflating rubber core, is a kind of air bag, light weight, core is divided into two cavitys, through in two cavitys, filling different medium (like water and air etc.), inject and dissolution medium simple and convenient.Not only effectively overcome air bag come-up situation, and guaranteed the dimensional accuracy of exhaust duct.
Description of drawings
Fig. 1 is a kind of inflation water injection type novel exhaust road mode host visual pattern;
Fig. 2 is a kind of inflation water injection type novel exhaust road mould left view;
Fig. 3 is a kind of front view of inflating water injection type novel exhaust road mould core;
Fig. 4 is a kind of left view of inflating water injection type novel exhaust road mould core;
Wherein, 1-side plate, 2-slide rail, 3-sliding-rail groove, 4-bearing block, 5-bearing, 6-quick detach mechanism; Circle core rod in the 7-, 8-rail wheel, 9-rail, 10-wheel shaft, 11-ground, 12-discharge port; 13-leakproof pallet, 14-discharge opening, 15-gas injection port, 16-water, 17-triple valve, 18-Pressure gauge.
The specific embodiment
Below in conjunction with embodiment utility model is done further to specify.
Embodiment 1:
Shown in Fig. 1-4, this routine utility model is a kind of inflation water injection type novel exhaust road mould, comprises two side plates 1, base plate, interior round core rod 7, sliding-rail groove 3, slide rail 2, bearing block 4, rail wheel 8, axle, bearing 5, quick detach mechanism 6; The two ends of both sides side plate 1 all are fixedly connected with end plate, form two parts of " [" and "] " type shown in Fig. 2 side view respectively, and two parts are arranged on and form external mold on the base plate, and base plate then is welded as a whole with the dolly steel frame construction; Circle core rod 7 in being provided with in the external mold; The mobile restriction that receives guiding mechanism of biside plate 1 can only horizontally slip, and can not move up and down.Quick detach mechanism 6 is installed on top at biside plate 1, is used to guarantee biside plate 1 close proximity.The leakproof pallet that peripheral solder is formed by the sheet metal panel beating below the dolly steel frame construction, and two discharge ports 12 are set at two ends, in time will leak material and carry out recycling.
" [" and "] " two parts fit together, and around the formation external mold, promptly two end plates and side plate are welded as a whole.In order to improve the rigidity of side plate 1, around side plate 1, weld square steel, evenly weld angle steel in inside.In order to guarantee that side plate 1 is in place; Add two location-plates of weldering at end plate place, the both sides of side plate 1; When side plate 1 is in place; Two location-plates contact with the periphery of dolly steel frame construction, and the center of gravity of the mould that assurance assembles overlaps with the center of gravity of dolly, avoids dolly to tumble because of crank.
Be provided with cylindrical core in the interior circle core rod 7; Said core is the inflating rubber core, and said core inside is divided at least two cavitys from the direction that is parallel to the core axis, and the inside of core described in this example is divided into two half-cylindrical cavitys up and down; The volume of said upper cavity is not more than the volume of lower chamber; The side of said upper cavity is provided with gas injection port 15, and the side of lower chamber is provided with discharge opening 14, and said gas injection port 15 and discharge opening 14 are in the same side; Said gas injection port 15 is connected with triple valve 17, and said triple valve 17 is connected with Pressure gauge 18.
Guiding mechanism mainly comprises two slide rails 2, two sliding-rail grooves 3; The two-part bottom of " [" and "] " type is fixed with slide rail 2 through screw; The top of said base plate is provided with sliding-rail groove 3, and said slide rail 2 is used with sliding-rail groove 3, and slide rail 2 is screwed on side plate 1; 2 of slide rails are fixed on the side plate, and sliding-rail groove 3 is welded on the base plate.The effect of guiding mechanism is moving up and down and moving forward and backward of restriction side plate 1, can only be along sliding-rail groove 3 move left and right.The two ends of same side plate 1 all are equipped with guiding mechanism.
Consider the length issue of dolly, each rail wheel 8 all is furnished with two bearing blocks 4, reduces on the one hand because the length of axle increases the weight of dolly, avoids on the one hand in addition because the not enough problem of the rigidity of the axle of the long generation of length of axle; The motion of considering dolly is a rectilinear motion, and rail wheel 8 is selected the single edges rail wheel for use, and is arranged on the rail 9, and rail 9 is arranged on the ground 11; For dolly is rotated flexibly, four bearing blocks 4 are installed in dolly steel frame construction below, the middle bearing 5 of installing in each bearing block 4, and bearing 5 is a cylinder roller bearing; The own wt of considering portable mould is heavier, and the dolly steel frame construction adopts channel-section steel to be welded.
Explanation shown in Fig. 1-4, matched moulds of the present invention and form removal implementation method comprise that step is following:
Step 1: before cast; Specification according to required production exhaust duct is selected satisfactory " [" and "] " two parts; And on biside plate 1, install slide rail 2; Biside plate 1 is placed on the base plate, smears machine oil perhaps like releasing agents such as talcum powder for side plate 1 and base plate, and slide rail 2 and sliding-rail groove 3 are kept in touch.
Step 2: transport carriage is transported to the matched moulds station with mould trolley, on this station, the steel frame construction of several electromagnetism suction nozzles is housed, and the other end of steel frame construction is connected with the push rod of hydraulic cylinder, is connecting the magnetic valve energising that hydraulic cylinder advances, and hydraulic cylinder advances.When waiting to touch side plate, the energising of electromagnetism suction nozzle, the electromagnetism suction nozzle is adsorbed on the side plate 1 of mould; The hydraulic valve of both sides moves on, and when treating that hydraulic cylinder touches side plate, the electromagnetism suction nozzle promotes biside plate 1 and moves to the dolly center; To be positioned with after the dolly steelframe contacts; Guarantee that biside plate combines closely, magnetic valve outage, closed quick detach mechanism; At the faying face coating butter or the glass cement of side plate and base plate, accomplish external mold matched moulds process.
Step 3: transport carriage is transported to production line with mould trolley and gets into next station, and the core of the releasing agent of smearing is put into the external mold that has closed up, and whether inspection discharge opening sealing-plug has loosening.If do not have, then inject water 16 from gas injection port 15, the weight of injected water volume is a bit larger tham the inflation buoyancy that core produced; Be screwed into triple valve (interface has installed Pressure gauge, and another interface connects compressor), on triple valve, twine rubber cloth and guarantee that sealing joint is air tight; Open two switches of triple valve 17; Press the switch of air compressor, inflate operation, when treating in the Pressure gauge 18 pointed 0.01-0.05Mpa scopes; The size and dimension of air bag surrounds circular hole with biside plate and closely contacts, and closes 17 liang of switches of triple valve; To faying face coating butter or glass cement, guarantee the sealing of mould at last, prevent the seepage of pouring material.
Step 4: after the completion to be cast, dolly advances with streamline, through several hours curing, after cement reaches demoulding requirement, gets into and takes off the internal mold station, opens triple valve 17 switches and exits, and extracts discharge opening 14 shutoff simultaneously and fills in row sluicing.Treat that institute's water amount is less than at 1/4 o'clock in the core, sluice and be recovered in the groove jar, be convenient to recycle, utilize hoist engine that internal mold is hauled out, accomplish and take off interior die process;
Step 5: wait to take off internal mold and finish, getting off gets into external mold demoulding station, on this station, the steel frame construction the same with matched moulds is installed, and one of steelframe is equipped with the electromagnetism suction nozzle, and the other end links to each other with the push rod of hydraulic cylinder.Quick detach mechanism 6 is opened in manual work, the magnetic valve that advances energising, and hydraulic cylinder advances, when treating that magnechuck touches side plate, the magnechuck energising, magnechuck and side plate adhesive are changed to and retreat the magnetic valve energising, and two hydraulic cylinder push rods haul biside plate respectively separately; When biside plate spacing during greater than product width, magnechuck outage, magnetic valve outage; Hydraulic cylinder is static; Closed another magnetic valve places the hydraulic cylinder works of mold axis top, and the push rod that is equipped with push pedal promotes workpiece to transport carriage; Workpiece and mould are separated, accomplish external mold form removal work.
Reciprocal like above-mentioned step cycle, realize the automatic assembly line operation of prefabricated exhaust duct.
Should be noted that at last: above embodiment only be used to explain the utility model technical scheme but not to its restriction; Although the utility model is specified with reference to the foregoing description; Under the those of ordinary skill in field be to be understood that: still can make amendment or be equal to replacement the specific embodiment of the utility model; And do not break away from any modification of the utility model spirit and scope or be equal to replacement, it all should be encompassed in the middle of this claim scope.
Claims (9)
1. inflate water injection type novel exhaust road mould for one kind; Comprise the external mold of forming by side plate (1), base plate, the end plate of the left and right sides; Circle core rod (7) in being provided with in the external mold, it is characterized in that: the two ends of said both sides side plates (1) all are fixedly connected with end plate, form two parts of " [" and "] " type respectively; Said two parts place on the base plate, and said base plate places dolly steel frame construction upper surface; Be provided with cylindrical core in the circle core rod (7) in said, said core is inner to be divided at least two cavitys along the direction that is parallel to the core axis.
2. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould; It is characterized in that: said core is the inflating rubber core; Said core inside is divided into two cavitys, and the side of said upper cavity is provided with gas injection port (15), and the bottom of lower chamber side is provided with discharge opening (14).
3. a kind of inflation water injection type novel exhaust as claimed in claim 2 road mould; It is characterized in that: said gas injection port (15) and discharge opening (14) are in the same side; Said gas injection port (15) is connected with triple valve (17), and said triple valve (17) is connected with Pressure gauge (18).
4. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould; It is characterized in that: the bottom of said " [" and "] " type two parts end face is fixed with slide rail (2) through screw; The top of said base plate is provided with sliding-rail groove (3), and said slide rail (2) is used with sliding-rail groove (3).
5. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould; It is characterized in that: said biside plate (1) link position place is provided with quick detach mechanism (6); Said quick detach mechanism (6) comprises gripping part and the buckle part that cooperatively interacts and use; On the square steel of a said side plate (1) gripping part is installed, the buckle part is installed on the square steel of another side plate (1).
6. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould is characterized in that: around the said side plate (1) and inside is welding plurality of sections angle steel evenly, adds two location-plates of weldering at the end plate place, both sides of side plate (1).
7. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould; It is characterized in that: said dolly steel frame construction peripheral solder has leakproof pallet (13); Said leakproof pallet (13) is processed by sheet metal or panel beating, and at two ends two discharge ports (12) is set.
8. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould is characterized in that: said dolly steel frame construction bottom is equipped with rail wheel (8) through bearing block (4) and bearing (5), and said rail wheel (8) places on the rail (9).
9. a kind of inflation water injection type novel exhaust as claimed in claim 1 road mould is characterized in that: said dolly steel frame construction adopts channel-section steel to be welded.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220116427 CN202607827U (en) | 2012-03-26 | 2012-03-26 | Novel inflatable and water-injected type exhaust passage mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220116427 CN202607827U (en) | 2012-03-26 | 2012-03-26 | Novel inflatable and water-injected type exhaust passage mould |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202607827U true CN202607827U (en) | 2012-12-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220116427 Expired - Fee Related CN202607827U (en) | 2012-03-26 | 2012-03-26 | Novel inflatable and water-injected type exhaust passage mould |
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|---|---|
| CN (1) | CN202607827U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115071174A (en) * | 2022-06-17 | 2022-09-20 | 哈尔滨玻璃钢研究院有限公司 | Hydraulic demolding device and method for fiber composite material cylinder moving along rail |
-
2012
- 2012-03-26 CN CN 201220116427 patent/CN202607827U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115071174A (en) * | 2022-06-17 | 2022-09-20 | 哈尔滨玻璃钢研究院有限公司 | Hydraulic demolding device and method for fiber composite material cylinder moving along rail |
| CN115071174B (en) * | 2022-06-17 | 2023-06-27 | 哈尔滨玻璃钢研究院有限公司 | Hydraulic demolding device and demolding method for fiber composite cylinder moving along rail |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20121219 Termination date: 20150326 |
|
| EXPY | Termination of patent right or utility model |